System and method for identifying and matching corresponding components in an apparatus
11151906 · 2021-10-19
Inventors
Cpc classification
International classification
Abstract
An inlay or identifier element system for identifying and/or matching corresponding parts of an apparatus includes a color coding or other indicia on a visible surface of an inlay and a pocket formed in a surface of the apparatus. The inlay is inserted in the pocket, which is positioned to identify a first part of the apparatus. A matching color coding or indicia is on a second part of the apparatus to be coupled to the first part. The visible surface of the inlay is flush with or sub flush with a portion of the surface of the apparatus that surrounds the pocket.
Claims
1. An inlay system for identifying and/or matching corresponding parts of an apparatus, the inlay system comprising: a color coding on a visible surface of an inlay; a pocket formed in a surface of the apparatus, the inlay inserted in the pocket, which is positioned to identify a first part of the apparatus; and a matching color coding on a second part of the apparatus to be coupled to the first part, wherein the apparatus is industrial tooling with a first part and one or more second parts to be connected to the first part and configured to provide one or more peripheral services to the first part.
2. The inlay system of claim 1, wherein the inlay is provided on and removable from a card carrying a plurality of inlays.
3. The inlay system of claim 2, wherein the card and the plurality of inlays are or have a metal substrate.
4. The inlay system of claim 1, wherein the inlay further comprises indicia on the visible surface indicative of characteristics of the first part of the apparatus.
5. The inlay system of claim 1, wherein the matching color coding is on an identifier element attached to the second part of the apparatus.
6. The inlay system of claim 1, further comprising: one or more additional pockets formed in the surface or in one or more additional surfaces of the apparatus, each of the plurality of pockets containing an inlay with color coding and positioned to identify a different part of the apparatus, wherein each of the inlays having a visible surface that is flush with or sub flush with a portion of the corresponding surface that surrounds the respective pocket.
7. The inlay system of claim 1, wherein the system is configured to be used by at least one of fabricators during fabrication of the apparatus or end users during installation or set up of the apparatus.
8. The inlay system of claim 1, wherein the industrial tooling is molding equipment having at least one of recirculating cooling mediums, compressed air equipment, vacuum equipment, hydraulic auxiliary equipment, electrical auxiliary equipment, hoist rings, and/or eyebolts, and wherein the system is applied to any one or more of these on the molding equipment.
9. The inlay system of claim 1, wherein the one or more peripheral services include compressed air, oil, heating fluid, and/or cooling fluid.
10. The inlay system of claim 1, wherein the visible surface of the inlay is flush with or sub flush with a portion of the surface of the apparatus that surrounds the pocket.
11. A method for identifying and matching corresponding components in an apparatus, the method comprising: attaching a first inlay on a first part of an apparatus within a pocket formed in a surface of the first part, the first inlay carrying at least one indicia on a visible surface indicative of a first characteristic of the first part; and attaching a second element on a second part of an apparatus, the second element carrying a matched indicia to the at least one indicia indicative of a second characteristic of the second part that corresponds to or matches the first characteristic of the first part, wherein the visible surface of the first inlay is flush with or sub flush with a portion of the surface of the apparatus that surrounds the pocket.
12. The method of claim 11, wherein the step of attaching a second element includes positioning an identifier element around a portion of the second part.
13. The method of claim 11, wherein the matched indicia and the at least one indicia are the same color, number, or word.
14. The method of claim 11, wherein the at least one indicia includes connector size information and the matched indicia includes matching connector size information.
15. A system for identifying or matching corresponding components of an apparatus, the system comprising: pockets formed in corresponding surfaces of the apparatus, each pocket disposed adjacent a different part of the apparatus; an inlay disposed in each of the pockets, each inlay having at least one indicium associated with a specific characteristic of the corresponding different part of the apparatus, the at least one indicium on a visible surface of the respective inlay and the visible surface is flush with or sub flush with a portion of the corresponding surface of the apparatus that surrounds the respective pocket; other parts, each other part having a characteristic that corresponds to the specific characteristic of one of the different parts and configured to be coupled to the respective one of the different parts; and an element carried on each of the other parts, each element having an indicium that matches the at least one indicium of the inlay associated with the respective one of the different parts.
16. The inlay system of claim 15, wherein the apparatus is molding equipment having at least one of recirculating cooling mediums, compressed air equipment, vacuum equipment, hydraulic auxiliary equipment, electrical auxiliary equipment, hoist rings, and/or eyebolts, and wherein the system is applied to any one or more of these on the molding equipment.
17. The inlay system of claim 15, wherein the apparatus is industrial tooling and the other parts are configured to provide one or more peripheral services to the apparatus.
18. The inlay system of claim 17, wherein the one or more peripheral services include compressed air, oil, heating fluid, and/or cooling fluid.
19. A method for identifying and matching corresponding components in an apparatus, the method comprising: attaching a first inlay on a first part of an apparatus within a pocket formed in a surface of the first part, the first inlay carrying at least one indicia on a visible surface indicative of a first characteristic of the first part; and attaching a second element on a second part of an apparatus, the second element carrying a matched indicia to the at least one indicia indicative of a second characteristic of the second part that corresponds to or matches the first characteristic of the first part.
20. A system for identifying or matching corresponding components of an apparatus, the system comprising: pockets formed in corresponding surfaces of the apparatus, each pocket disposed adjacent a different part of the apparatus; an inlay disposed in each of the pockets, each inlay having at least one indicium associated with a specific characteristic of the corresponding different part of the apparatus, the at least one indicium on a visible surface of the respective inlay; other parts, each other part having a characteristic that corresponds to the specific characteristic of one of the different parts and configured to be coupled to the respective one of the different parts; and an element carried on each of the other parts, each element having an indicium that matches the at least one indicium of the inlay associated with the respective one of the different parts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings provided herewith illustrate one or more examples or embodiments of the disclosure and therefore should not be considered as limiting the scope of the disclosure. There may be other examples and embodiments that may be equally effective to achieve the objectives and that may fall within the scope of the disclosure. Objects, features, and advantages of the present invention will become apparent upon reading the following description in conjunction with the drawing figures, in which:
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(16) The use of the same reference numbers or characters throughout the description and drawings indicates similar or identical components, aspects, and features of the disclosure.
DETAILED DESCRIPTION OF THE DISCLOSURE
(17) As tooling, such as molding equipment or other industrial tooling, has grown more complex, there is a need to provide more detailed information on the tooling without increasing the cost, the physical size, or the time to do so for the fabricators. Likewise, end users need more useful indicia that not only adds information, but also provides color coding to make the assembly much easier and more efficient, as well as to assist with non-English speaking personnel, for final assembly, to simplify set-up, and/or to make repairs easier and more efficient. For example, it is not common for an injection mold to be built in the U.S. and then be shipped to another country and vice versa. Minimally, the addition of color coding, as well as simple numeric or graphic indicia, can greatly assist in communicating across language barriers.
(18) This patent describes and discloses a system and method of identification and matching that combines color coding along with more informative indicia, applied with greater efficiency, for both the fabricators and the end users. The system and method employ graphic inlay labels, i.e., inlays and may incorporate other labelling mechanisms as well. The system and method include providing recesses or pockets on components of an apparatus, such as a mold tool and a set of inlays sized to fit the pockets. The inlays are selectively placed in the pockets to assist in identifying and matching various aspects, components, and/or systems of the apparatus to one another. The inlay product allows for the use of a standard cutter to cut a simple pocket in which a selected inlay can nest.
(19) Addressing injection molds and water circuits directly, it is common in the industry to mark either “IN” or “OUT” and to include the circuit or connector number. The standard industry marking, however, does not provide relevant information as to the size of the pipe tap or the connector size required for the various connections. For a fabricator to add this more relevant information would more than double the design, set-up, programming, and cutting time required for the engraving or other known marking methods. Whereas a simple pocket to accept a high resolution, digitally printed inlay would be much more cost effective for the fabricator.
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(22) The digitally printed color inlays 26 and 28, as shown in
(23) Commercial consideration has been given to the format to organize and offer these common inlays for consumption. Understanding that hundreds of individual inlays could be necessary on a given tool, a method that minimized effort to keep the inlays organized is imperative. To this end, the disclosed inlays are presented in a convenient card format, as shown in
(24) With laser cutting, the present disclosure affords the opportunity to offer various industries or specific customers their preference of inlay shape/geometry within a convenient and organized format and with their preference indicia included. In the disclosed example, the first set of inlays 52a-52m (excluding “1” or “L”) have an oval shape, a blue background, the flow direction “IN”, individual circuit numbers 1-12, and additional pipe fitting information. The second set of inlays 54a-54m also have an oval shape but have a blue background, the flow direction “OUT”, individual circuit numbers 1-12, and additional pipe fitting information. The third set of inlays 56a-56m have a circular shape, a blue background, individual circuit numbers 1-12, and additional pipe performance and fitting information. The fourth set of inlays 58a-58m also have a circular shape, but have a red background, individual circuit numbers 1-12, and additional pipe performance and fitting information. Thus, for this system, the user requires twelve circuit identifiers and two different types or shapes of inlays with these twelve circuits identified.
(25) The various tabs or inlays of a given system can be arranged in various ways on the cards, depending on the deeds of a given application or customer. In
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(27) The inlay product is one element of the disclosed identification system. The second element is a hose or wire connection identifier for making connections to a supply source. With reference to
(28) Thus, an additional identifier element denoting a connector size or style can also be utilized for selecting the proper hose from such an inventory while another identifying element for the hose length may be helpful in selection as well. One such combination of identifying elements is shown in
(29) In the case of pneumatic hoses, it is imperative in certain applications to add a lubricant to the compressed air stream as is the case with pneumatic actuators. Yet other applications, such as air poppet devices, which is a device where compressed air is used to assist in molded part ejection, may require the air supply be free of any lubricants or foreign particulate that would contaminate the mold and molded articles. Thus, it may be important that pneumatic hoses for the actuators be identified using one or more identifiers and that air poppet device hoses be identified using one or more different identifiers. Another example is that of tools, like impact wrenches, that generally require lubrication within the air stream. However, a pneumatic paint gun requires an air supply free of contaminants. Therefore, once a hose has been used to deliver a lubricated air stream, it should not be used when “clean” air is required. Yet another example is that of 2-part compounds like epoxies and others where a catalyst and base are kept separate and often conveyed through hoses to be mixed downstream. These hoses should never be interchanged, as any residual catalyst within the catalyst hose would cause curing of the compound within the hose. While the examples given illustrate specific sets of circumstances, the spirit of adding identifying elements to further enhance the specific nature and use of a hose in conveyance of a medium is a benefit that would save industry end users from contamination of media within the hose.
(30) A configuration of another such air hose 80 with a different color hose body and identifying elements 82 and 84 at opposite ends of the hose is shown in
(31) In addition to the proper identification of the services mentioned, the disclosed system and method can also be applied to what is commonly referred to as hoist rings, swing eye bolts, eyebolts, and the like. Currently, when eyebolt holes in componentry are identified, they are simply marked with similar methods as previously described. One must be close enough to the tool to see the light refraction permitting legibility of an engraved part. This again is problematic if the employee is not English speaking or of limited literacy. As eyebolt thread sizes are not easily distinguishable from a distance, the disclosed system allows for unique color coding and labeling of all eye bolt thread sizes so that, from a distance, the proper size eyebolt with a matching color identifier element can be selected for the lifting task. Other indicia may also be applied using the disclosed system and method, if desired, as well.
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(33) Identifier elements used to mark hoses, wires, eyebolts and the like, may be expected to be formed of a resin, in one example, with spiral separation allowing the element to be wrapped around the hose, wire, eyebolt or hoist ring component, or the like without the need for disassembly or, in the case of a plain eyebolt, where disassembly is not possible. The identifier elements can be provided in rolls or coils of such elements that are separable from one another. Alternatively, such identifier elements may be provided in sheets with separable identifier elements.
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(37) The present disclosure improves industry efficiency across a broad spectrum of specific tooling and interfaces in everyday manufacturing. The product system is not only beneficial with respect to common nomenclature, but it makes possible unlimited iconography for identification of the finished product, special instructions, asset marking, component matching, and so on.
(38) An asset inlay has been in use for decades. Generally, these have been limited to pre-defined information sets, certainly as pertaining to company names, logos, and the like. It is known to have multiple asset inlay tags and/or information inlays for brand recognition, promotion, instructional information, coding systems for information retrieval, and so on. This system with high-resolution digital print allows for combining as much as desired to a single inlay.
(39) Prior art engraving and simple asset tags have been used for information that is mundane and neither of these methods uses or suggest a pictorial image of the actual part that could be produced in the tool. An existing asset inlay includes color graphics, logos, basic information, and set up information or instructions. The asset inlay has full-color graphics, logos, basic information, as well as relevant setup information. None of these prior known marking methods is provided for the function of properly identifying and matching various components of a system for properly assembling the component system. The disclosed system and method can be customized for any combination of company, customer, product, and so on, as required, and can add a logo inlay for a company, in any format desired. Further, the aesthetics can match the common inlay for cooling and services in appearance, which can create a uniform look about the entire tool.
(40) As the industry has evolved it has become a challenge to include information in a predetermined uniform format. An example would be what is commonly referred to as a 2-shot mold, as in the case of a toothbrush, where there is a rigid plastic and an elastomer molded in the same tool. As another example, a flip top closure has been depicted on an inlay with a silicone valve molded into a single part. This type of asset inlay has full-color graphics clearly illustrating the final part, fabricator's logo and information, customer's logo and asset information, set up information, and common tool information. Again, three existing marking methods do not provide identification and matching among various components of a component system.
(41) A typical asset tag would not have a layout allowing for multiple materials, multiple nozzle tips, multiple processing temperatures, and so on. There are also Quick Response (“QR”) codes that direct viewers to the fabricator's website. These QR codes or like codes could be expanded to include direct and/or limited access to critical design information of all or distinct componentry, sub-assemblies, and so on. There are systems that use QR codes in combination with a specific application for use with smart devices. This simplifies access to the original manufacturers' website without needing a dedicated application or subscription to a service. The disclosed system and method can incorporate such QR code technology, if desired.
(42) In the disclosed examples, the inlay and pocket can be configured such that the inlay nests or seats within its respective pocket such that the visible surface, i.e., the outward facing or outer most surface, of the inlay sits flush with the surface of the component or part that surrounds the pocket. For example, see
(43) Although certain inlay labelling for identifying and matching related components in an apparatus has been described herein in accordance with the teachings of the present disclosure, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all embodiments of the teachings of the disclosure that fairly fall within the scope of permissible equivalents.