ZHOU ENGINE AND POWER-CAM MECHANISM

Abstract

An internal combustion engine featuring a radial array of cylinders and pistons; the pistons having rods including cam followers engaging the surface of a cam drive to transfer reciprocating linear motion into rotary motion; wherein between the piston rods and the engine housing are disposed arrays of toothed rollers to provide a rolling interface.

Claims

1. An engine comprising: two shells, which comprising a plurality of cylinders and a plurality of toothed tracks, a plurality of pistons, wherein each of the plurality of pistons is configured to move inside one of the plurality of cylinders; wherein each piston comprises toothed tracks and wheels; a plurality of arrays of toothed rollers, each array of toothed rollers configured to roll between and mesh with one of the toothed tracks of one of the pistons and one of the toothed tracks of the shells; a cam, named power-cam, comprising tracks, wherein the cam is configured to drive the pistons, via the wheels of the pistons and the tracks of the cam, and to force the piston's motion along the piston-top motion curve (1H); a plurality of cylinder heads; a valve timing mechanism; a fuel supplying system and an ignition system.

2. The engine as defined in claim 1, wherein: The work cycle of the engine completes five separate working processes during one revolution or less of the cam, and one single thermodynamic cycle, wherein the five separate working processes comprise an intake stroke, a compression stroke, a combustion period, an expansion stroke, and an exhaust stroke.

3. The engine as defined in claim 1, in which the one shell further comprise: a shaft hole to mount and rotate the cam; and holes for installation.

4. The engine as defined in claim 1, wherein the cylinders are set in pairs and each pair of the cylinders are at the same axial line, such that the two pistons inside the cylinder pair are configured to perform precisely reverse motion to each other.

5. The engine as defined in claim 1, in which the toothed-rollers (13A, in FIG. 13) of each array of toothed rollers are restricted and synchronized.

6. The engine as defined in claim 2, in which the cam tracks are designed and manufactured according to a piston-top motion curve (1H), such that each working process has a different duration and/or each stroke has a different length, and the cam tracks can be optimized segment by segment.

7. The engine as defined in claim 1, in which the one cam drives all the pistons, and vice versa.

8. The engine of claim 1, wherein the engine is an internal-combustion engine.

9. A gas turbine comprising a combustion chamber, wherein the combustion chamber is an engine according to claim 1 (FIG. 15).

10. An improved cam mechanism, named power-cam mechanism, comprises: a cam comprising tracks, a follower comprising toothed tracks and wheels; wherein the wheels are configured to follow the tracks of the cam, a casing comprising toothed tracks, a plurality of arrays of toothed rollers, each array of toothed rollers configured to roll between and mesh one of the toothed tracks of the follower and one of the toothed tracks of the casing.

11. The power-cam mechanism as defined in claim 10, in which the toothed-rollers (20F in FIG. 20, 21F in FIG. 21) of each of the plurality of arrays of toothed rollers are restricted and synchronized.

12. The power-cam mechanism of claim 10, wherein the toothed-tracks (18I, 18J) each comprise a bearing surface and a plurality of teeth.

13. The power-cam mechanism of claim 10, wherein the toothed-rollers each comprise a bearing surface and a plurality of teeth.

14. The power-cam mechanism of claim 10, wherein the plurality of toothed rollers are configured to withstand a normal force by contacting their bearing surfaces with the bearing surface of the toothed track.

15. The power-cam mechanism of claim 10, wherein the wheels of the follower have teeth and the tracks of the cam have teeth accordingly.

16. The power-cam mechanism of claim 10, wherein the teeth of the toothed-tracks of the follower, the teeth of the toothed-rollers, the teeth of toothed-tracks of the casing, the teeth of the wheels of the follower, and the teeth of the tracks of the cam, are of involute profile.

Description

DESCRIPTION OF THE DRAWINGS

[0046] The drawings in FIGS. 1 to 16 are on Zhou Engine, in which show three examples—Example A, Example B and Example C. Example A and Example B are 2 examples of Zhou Engine. Example C is a Zhou Engine, co-working with a multistage dynamic compressor and a turbine, or rather, working as a combustion chamber of a gas turbine.

[0047] The drawings in FIG. 17 to 22 are on power-cam mechanism.

[0048] The drawing in FIG. 23 is an appendix of the abstract.

[0049] FIG. 1: The piston-top motion curve (1H) of Zhou Engine. This is a schematic diagram and further optimization can be done. The meanings of the symbols are in the following table (Table 1).

TABLE-US-00001 TABLE 1 Symbols Meanings 1A intake valve open 1AX Time, use “t” to represent in expressions 1AY Piston-top position, that is distance between piston-top and cylinder head 1B fuel injection 1C spark ignition if needed 1D Cylinder head position 1E exhaust valve open 1H piston-top motion curve 1I compression volume, that is the working volume at the end of compression stroke 1J small gap for piston motion allowance and valves motion 1K this working volume is clearance volume, it tends to zero 1L intake volume, that is the working volume at the end of intake stroke 1M extra expansion 1N expansion volume, that is the working volume at the end of expansion stroke 1O intake stroke 1P compression stroke 1Q combustion period 1R expansion stroke 1S exhaust stroke 1T work cycle, use “C” to represent cycle time in expressions

[00001]$\mathrm{compression}\mathrm{ratio}=\frac{\mathrm{intake}\mathrm{volume}\left(1L\right)}{\mathrm{compression}\mathrm{volume}\left(1I\right)}$

[0050] Compared with FIG. 2, which is the piston-top motion curve (1H) of a conventional four-stroke engine, FIG. 1 shows exclusive characteristics of Zhou Engine there: combustion period (1Q), extra expansion (1M), arbitrary duration in each process and various lengths of each stroke, adjustable piston-top motion curve (1H). To implement the Zhou Engine, the piston-top motion curve (1H) is designed first. It is possible to design the segments within the intake stroke (1O) and the exhaust stroke (1S) of this curve (1H) to obtain the best airflow. The Zhou Engine shortens the compression stroke (1P) duration, and reserves duration to optimize the combustion process. This engine also provides the expansion stroke (1R) more volume of produce more work and increase thermal efficiency. Further optimization can be done by adjusting this curve (1H). To achieve this motion for the piston, the Zhou Engine utilizes a power-cam mechanism, toothed-rollers and toothed-tracks, reference FIG. 3 and FIG. 9.

[0051] FIG. 2: The piston-top motion curve (1H) of a conventional four-stroke engine. The meanings of symbols in FIG. 2 are the same as in FIG. 1, and see table 1 above. This curve is similar to cosine curve and defined by a crank-link mechanism. FIG. 2 is only for comparison with FIG. 1.

[0052] FIG. 3: General Assembly of Example A of Zhou Engine. The parts of Example A are shown in FIG. 4 to 8.

TABLE-US-00002 TABLE 3 Parts Quantity Reference Power-cam (3B) 1 FIG. 4 Shell (3C) 2 FIG. 5 Cylinder (3D) 10 FIG. 7 Piston (3E) 10 FIG. 6 Toothed-roller array (3F) 40 FIG. 8

[0053] The parts list in table 3 above. The meanings of the symbols in this drawing are in the following table (table 11

TABLE-US-00003 TABLE 3.1 Symbols Meanings 3A General Assembly of Example A of Zhou Engine 3B power-cam 3C shell 3D cylinder 3E piston 3F toothed-roller array 3G Main Shaft, of the power-cam (3B), for power output 3H Joint bolt, to joint two shells (3C) together. 3I Toothed-roller, of the toothed-roller array (3F) 3J bearing surface, of the toothed-track (3Q) of the piston (3E) 3K Teeth, of the toothed-track(3Q) of the piston (3E) 3L Cage, of the toothed-roller array (3F) 3M bearing surface, of the toothed-track (3R) of the shell (3C) 3N teeth, of the toothed-track (3R)of the shell (3C). 3O The hole is opened here. The holes are usually covered. 3P Reciprocating motion, of the piston (3E) 3Q Toothed-track, of the piston (3E) 3R Toothed-track, of the shell (3C) 3S A set of cylinder head and valve timing mechanism and fuel supply system and ignition system is essential and not shown here

[0054] This Zhou Engine comprises: 1 power-cam (3B), 2 shells (3C), 5 pairs of cylinders (3D), 5 pairs of pistons (3E), 40 toothed-roller arrays (3F), 1 set of cylinder head and valve timing mechanism and fuel supply system and ignition system (3S). It has 3 obviously characteristics as follows:

[0055] (a) The pistons (3E) work as pairs, at the same axial line, and in precise inverse motion.

[0056] (b) The one power-cam (3B) drives the all pistons (3E) by the tracks of the power-cam and the wheels mounted on the pistons (3E), and vice versa.

[0057] (c) The pistons (3E) are in reciprocating motion, and are confined by the cylinders (3D) and the toothed-roller arrays (3F).

[0058] A set of cylinder heads, valve timing mechanism, fuel supply system and ignition system, is essential, but is not shown in this drawing, and can be designed conventionally. That is similar to some radial engine. The difference is in the cams which drive the valves and fuel pumps. The cams can be direct fixed on the main shaft (3G) in this Zhou Engine. The intake valves open in the intake stroke, and close at all other times. The exhaust valves open in the exhaust stroke, and close at all other times. The fuel injection starts at the beginning of the combustion period (1Q), then spark ignite if needed. The intake valves, the exhaust valves, the fuel injections and the spark ignitions work the same as in a conventional four-stroke engine.

[0059] A Zhou Engine can be designed with any number of cylinders (3D).

[0060] FIG. 4: The power-cam (3B) of Example A. The meanings of the symbols are in the following table (table 4).

TABLE-US-00004 TABLE 4 Symbols Meanings 1O intake stroke 1P compression stroke 1Q combusion period 1R expansion stroke 1S exhaust stroke 3B Power-cam 3E Piston 3G Main shaft, for power output 4A 1 work cycle = 180°, that takes 1 cycle time 4B rotation direction 4C track 4D Piston (3E) reciprocating motion

[0061] The curvature of the tracks (4C) of the power-cam (3B) is designed according to the piston-top motion curve (1H, in FIG. 1) of Zhou Engine. While the power-cam (3B) is rotating, the piston (3E) will be in reciprocating motion (4D) following the piston-top motion curve (1H, in FIG. 1), and keep repeating. This power-cam (3B) has two work cycles each round, and corresponding to the pistons (3E) are set in pairs, to remove this engine vibrating.

[0062] The vibration of this Zhou Engine can be removed by specifying the number of work cycles of the power-cam each round to be greater than one. But, if the number is greater than two, the solid mechanical parameters of this Zhou Engine will worsen.

[0063] Example A needs one power-cam (3B).

[0064] FIG. 5: The shell (3C) of Example A. The meanings of the symbols are in the following table (table 5).

TABLE-US-00005 TABLE 5 Symbols Meanings 3C shell 3M bearing surface, of the toothed-track (3R), for the toothed-rollers (3I) rolling on 3N Teeth, in a row, of the toothed-track (3R), for the toothed-rollers (3I) meshing 3R toothed-track 5B shaft hole 5C Through-hole, to attach another shell together 5D Hole, to install the small wheels of the pistons, showing in FIG. 3 is 3O 5E cylinders inlay here

[0065] This shell has 20 toothed-tracks (3R), 1 shaft hole (5B), 10 through-holes (5C), 10 holes (5D). Each toothed-track (3R) has 1 bearing surface (3M), and many teeth (3N) in a row.

[0066] Example A needs two shells (3C).

[0067] FIG. 6: The piston (3E) of Example A. The meanings of the symbols are in the following table (table 6).

TABLE-US-00006 TABLE 6 Symbols Meanings 3E Piston 3J bearing surface, of the toothed-track (3Q), for the toothed-rollers (3I) rolling on 3K Teeth, in a row, of the toothed-track (3Q), for the toothed-rollers (3I) meshing 3Q toothed-track, the same as 3R, reference the Detail F of FIG. 5 6A Big wheel 6B Small wheel 6C bearing surface of the wheel 6E roller bearings

[0068] This piston (3E) comprises: 1 big wheel (6A), 2 small wheels (6B), and 4 toothed-tracks (3Q). Each toothed-track has many teeth (3K) in a row, and 1 bearing surface (3J).

[0069] Example A needs 5 pairs of pistons (3E).

[0070] FIG. 7: The cylinder (3D) of Example A. The meanings of the symbols are in table 7.

TABLE-US-00007 TABLE 7 Symbols Meanings 3D Cylinder 7A this end inlay shells (3C)

[0071] Example A needs 5 pairs of cylinders (3D).

[0072] FIG. 8: The toothed-roller array (3F) of Example A and toothed-roller (3I) of Example A. The meanings of the symbols are in the following table (table 8).

TABLE-US-00008 TABLE 8 Symbols Meanings 3F Toothed-roller array 3I Toothed-roller 3L cage, that restricts and synchronizes the many toothed-rollers (3I) 8A bearing surface, of the toothed-roller (3I) 8B Teeth, of the toothed roller (3I)

[0073] A toothed-roller array (3F) is that a cage (3L) restricts and synchronizes many toothed-rollers (3I). A toothed-roller has 1 bearing surface (8A) and many teeth (8B). Or rather, a toothed-roller (3I) is a roller, but with teeth (8B). While they are working, the synchronized toothed-rollers (3I) roll between the toothed-track of the shell (3R) and the toothed-track of the piston (3Q), and mesh their teeth (8B, 3K, 3N).

[0074] Example A needs 40 toothed-roller arrays.

[0075] FIG. 9: The General Assembly of Example B of Zhou Engine. The meanings of the symbols in this drawing are in table 9 below. The main parts of Example B are shown in FIG. 10 to 13, and listed in table 9.1 below.

TABLE-US-00009 TABLE 9 Symbols Meanings 9A General Assembly of Example B of Zhou Engine 9B shell 9C Power-cam 9D piston 9E Toothed-roller array A 9F Toothed-roller array B 9G main shaft, of the power-cam (9C) 9H Big wheel, of the piston (9D) 9I bearing surface here and rolling here 9J meshing here 9K Sections of the piston (9D) 9L cylinder, of the shell (9B) 9M Joint bolt, to joint two shells and two cylinder heads together. 9N Cam, for driving valves, fixed on the main shaft (9G) directly 9O Intake valve 9P Exhaust valve 9Q Cylinder head 9R Air 9S Exhaust gas 9T Spring 9U Toothed-track, of the shell (9B) 9V Toothed-track, of the piston (9D) 9W fuel supply system and ignition system, are necessary and not shown here

TABLE-US-00010 TABLE 9.1 Parts Quantity Reference Shell (9B) 2 FIG. 10 Power-cam (9C) 1 FIG. 11 Piston (9D) 6 FIG. 12 Toothed-roller array A (9E) 12 FIG. 13 Toothed-roller array B (9F) 12 FIG. 13

[0076] This Zhou Engine comprises: 3 pairs pistons (9D), 2 shells (9B), 1 power-cam (9C), 12 toothed-roller array A's (9E), 12 toothed-roller B's (9F). The number of cylinders (9L) equals that of pistons (9D). This engine has 3 characteristics as follow:

[0077] (a) The pistons (9D) work as pairs, at the same axial line, and precisely inverse motion.

[0078] (b) The one power-cam (9C) drives all the pistons (9D), and vice versa, by the tracks of the power-cam and the wheels mounted on the pistons.

[0079] (c) Each piston (9D) is in reciprocating motion, and is confined by the cylinder (9L) and toothed-roller arrays (9E, 9F).

[0080] The cylinder heads (9Q), valves (9O, 9P) actuating mechanism, fuel supply system, and ignition system, can be designed conventionally. The intake valves (9O) open in the intake stroke (1O), close in all other times, and are driven by the cams (9N). The exhaust valves (9P) open in the exhaust stroke (1S), close in all other times, and are driven by the cams (9N). The fuel injection starts at the beginning of the combustion period (1Q), then spark ignite if it's needed. The intake valve (9O), the exhaust valve (9P), the fuel injection and the spark ignition work the same as in a conventional four-stroke engine. The cams (9N) direct fixed on the main shaft (9G) of the power-cam (9C), and are synchronous rotation with the power-cam (9C).

[0081] Zhou Engine can have any number of pistons (or cylinders).

[0082] FIG. 10: The Shell (9B) of Example B. The meanings of the symbols in this drawing are in table 10 below.

[0083] This shell (9B) comprises: 3 cylinders (9L), 12 toothed-tracks (9U), 6 through holes (10C), and 3 holes (10D). Each toothed-track has 1 bearing surface (10B), and many teeth (10E) in a row.

[0084] Example B needs two shells (9B).

TABLE-US-00011 TABLE 10 Symbols Meanings  9B Shell  9L Cylinder  9U toothed-track, toothed-rollers (13A, in FIG. 13) rolling here 10A main shaft hole 10B bearing surface, of the toothed-track (9U), for toothed-rollers (13A) rolling on 10C through hole, to attach with another shell and cylinder heads together 10D hole, for easy to install the small wheel of the piston (9D) 10E teeth, of the toothed-track (9U), for meshing toothed-rollers (13A)

[0085] FIG. 11: The power-cam (9C) of Example B. The meanings of the symbols in this drawing are in the following table (table 11).

TABLE-US-00012 TABLE 11 Symbols Meanings  1O intake stroke  1P compression stroke  1Q combusion period  1R expansion stroke  1S exhaust stroke  9C Power-cam  9D Piston  9G main shaft 11A Rotation direction 11B track 11C Cylinder U 11D Expanded View 11E Piston (9D) reciprocating motion

[0086] The curvature of the tracks (11B) of the power-cam (9C) is designed according to the piston-top motion curve (1H, in FIG. 1). While the power-cam (9C) is rotating, the piston (9D) will be in reciprocating motion (11E) following the piston-top motion curve (1H, in FIG. 1), and keep repeating. The tracks (11B) are for the wheels of the piston (9D) rolling along. The tracks are symmetrical, for corresponding to the piston pairs, to remove this engine vibrating.

[0087] Example B needs one power-cam (9C).

[0088] FIG. 12: The piston (9D) of Example B. The meanings of the symbols in this drawing are in table 12.

TABLE-US-00013 TABLE 12 Symbols Meanings  9D Piston  9H Big wheel  9V Toothed-track 12A Small wheel 12B Bearings, of the wheels, conical roller bearing 12C bearing surface, of the toothed-track (9V) 12D Teeth, in a row, of the toothed-track (9V) 12E bearing surface, of the big wheel (9H) 12F bearing surface, of the small wheel (12A)

[0089] This piston (9D) has one big wheel (9H), one small wheel (12A), and four toothed-tracks (9V). Each wheel (9H or 12A) has bearings (12B). The bearing (12B) is conical roller bearing. Each toothed-track (9V) has one bearing surface (12C) and many teeth (12D) arranged in a row, for the toothed-roller array (9E or 9F) rolling along.

[0090] Example B needs 3 pairs of pistons (9D).

[0091] FIG. 13: Toothed-roller array A (9E), toothed-roller array B (9F) and toothed-roller (13A) of Example B. The meanings of the symbols in this drawing are in the following table (table 13).

TABLE-US-00014 TABLE 13 Symbols Meanings  9E Toothed-roller array A  9F Toothed-roller array B 13A Toothed-roller 13B Cage A, of the Toothed-roller array A (9E) 13C Cage B, of the Toothed-roller array B (9F) 13D teeth, of the toothed-roller (13A) 13E bearing surface, of the toothed-roller (13A)

[0092] Each toothed-roller array A (9E) comprises one cage A (13B) and many toothed-rollers (13A). Each toothed-roller array B (9F) comprises one cage B (13C) and many toothed-rollers (13A). Each the toothed-roller (13A) has 1 bearing surface (13E) and many teeth (13D).

[0093] Example B needs 12 toothed-roller array As (9E) and 12 toothed-roller array Bs (9F).

[0094] FIG. 14: Example C, in FIGS. 14 to 16, is an appliance of a Zhou Engine working together with a multistage dynamic compressor and a turbine. Or rather, Example C shows a Zhou Engine works as a combustion chamber of a gas turbine, and also produces extra work.

TABLE-US-00015 TABLE 14 The meanings of symbols in mathematical expressions Symbols Meanings Initial values p Pressure, unit is MPa 0.1013 MPa, intake air T Temperature, unit is K 273.15 K, intake air V working substance volume in one work V1, intake in one work cycle cycle, unit is stere F volume flow rate, unit is stere/s F1, the volume flow rate of intake Power mechanical power, unit is MW t time C Cycle time A cross-sectional area of a pair of cylinders F(t) Function, to describe the whole volume flow rate of this Zhou Engine (15G) in either intake pipe or exhaust pipe s1(t), s(t), s2(t) Functions, that describe the position of the piston-top in intake stroke e1(t), e(t), e2(t) Functions, that describe the position of the piston-top in exhaust stroke

[0095] FIG. 14 shows the pV-diagram of Example C, and fits Zhou Engine.

TABLE-US-00016 TABLE 14.1 The meanings of symbols in drawings of FIG. 14 to 16 Symbols Meanings  1AX Time, use “t” to represent in expressions  1AY Piston-top position, that is distance between piston-top and cylinder head  1H piston-top motion curve  1M extra expansion  1O intake stroke  1P compression stroke  1Q combusion period  1R expansion stroke  1S exhaust stroke  1T Work cycle, use “C” to represent cycle time in expressions 14A A point, on the curve 14AX V, volume, ×V1, which unit is stere 14AY p, pressure, which unit is MPa 14B constant volume combustion in combustion period, from 14D to 14A 14C Adiabatic expansion, from 14A to 14J, equivalent of expansion stroke 14D A point, on the curve 14E A point, on the curve 14F A point, on the curve 14G Adiabatic compression, from 14I to 14D, equivalent of compression stroke 14H A point, on the curve 14I A point, on the curve, equivalent of in intake stroke 14J A point, on the curve, equivalent of in exhaust stroke 15A Atmosphere 15B multistage dynamic compressor, adiabatic compressing here in this example 15C Turbine 15D Power output from the turbine (15C) 15E catalytic exhaust purifier 15F Power output from the Zhou Engine (15G) 15G Zhou Engine, its charateristic parameters are in FIG. 16 16A This is the maximum work volume in whole work cycle 16B This Zhou Engine has 5 pairs of pistons, and works as a combustion chamber of gas turbine

[0096] The meanings of symbols in following mathematical expressions are in table 14 above.

[0097] Basic assumption: Working substance is air, is the ideal gas, and its adiabatic index is 1.4; The initial values of p, T, V, F are shown in table 14 above; The compression ratio of this engine is 20; The maximum temperature of combustion is limited in 2500 K.

[0098] Of course, F is proportional to V.

[0099] Based on the above, this pV-diagram (pressure-volume diagram) is drawn in FIG. 14. This pV-diagram is a scale drawing.

[0100] Meanings of symbols in drawings of FIGS. 14 to 16 are in table 14.1 above.

[0101] The intake stroke is at 14I, and the exhaust stroke is at 14J, they are not drawn.

[0102] In this pV-diagram, its absorption heat in combustion period (14B) is 1.4796*V1 (MJ), it produces total work 1.1006*V1 (MJ), and its thermal efficiency is 74%. This pV-diagram also shows—its compression ratio is the same as Diesel engine, its combustion process is the same as Otto engine, and its expansion stroke is some likeness to a turbine which has full expansion.

[0103] Those points, 14E, 14F, 14H, are the joint points of Zhou Engine with multistage dynamic compressor and turbine.

[0104] FIG. 15: Example C, which is a Zhou Engine (15G) works together with a multistage dynamic compressor (15B) and a turbine (15C).

[0105] Meanings of symbols in mathematical expressions are in table 14 above.

[0106] Meanings of symbols in this drawing are in table 14.1 above.

[0107] In this drawing, the appliance has two output shafts, one shaft on Zhou Engine (15F), and one shaft on turbine (15D). Or rather, the Zhou Engine (15G) works as a combustion chamber of gas turbine but has large extra power output. The gas flow behavior of the Zhou Engine is the key, which shows in FIG. 16. To reduce pollution, a catalytic exhaust purifier (15E) is placed between the Zhou Engine (15G) and turbine (15C), to meet the working temperature requirement of the purifier (15E).

[0108] FIG. 16: The piston-top motion curve (1H) of the Zhou Engine (15G) of Example C.

[0109] Meanings of symbols in mathematical expressions are in table 14 above.

[0110] The meanings of symbols in this drawing are in table 14.1 above.

[0111] This Zhou Engine (15G) has 5 pairs of pistons, and each of their intake strokes and exhaust strokes takes a quarter of cycle time (C/4). This means that intake stroke of each pair partial overlaps other pairs, and so does the exhaust stroke. Then we reason as the following:

[0112] (a) The curve within intake stroke is divided into 3 segments—s1(t), s(t), s2(t)—and each of them occupies different time interval. Then, the functions of these 3 segments are created in expression (1):

[00002]$\begin{array}{cc}\begin{array}{cc}s1\left(t\right)=1648.04^{*}{\left(t/C\right)}^2& t\in \left[0,0.05^{*}C\right]\\ s\left(t\right)=-4.12+164.80^{*}\left(t/C\right)& t\in \left[0.05^{*}C,0.20^{*}C\right]\\ s2\left(t\right)=-70.04+{\left(t/C\right)}^{*}\left(824.02-{\left(t/C\right)}^{*}1648.04\right)& t\in \left[0.20^{*}C,0.25^{*}C\right]\end{array}\}.& \left(1\right)\end{array}$

While this piston-pair is working on sl(t) and t∈[0, 0.05*C], the previous piston-pair is working on s2(t). Their works overlap and their phase difference is 0.2*C. So the intake air volume flow rate F(t):

[00003]$\begin{array}{ccc}\frac{F\left(t\right)=\stackrel{.}{s1}{\left(t\right)}^{*}A+\stackrel{.}{s2}{\left(t=t+0.2^{*}C\right)}^{*}A=164.80/C^{*}A}{\mathrm{previous}\mathrm{piston}\mathrm{pair}}& t\in \left[0,0.05^{*}C\right].& \left(2\right)\end{array}$

While this piston-pair is working on s(t) and t∈[0.05*C, 0.2*C], it works alone, the intake air volume flow rate F(t):

[00004]$\begin{array}{ccc}F\left(t\right)=\stackrel{.}{s}{\left(t\right)}^{*}A=164.80l{C}^{*}A& t\in \left[0.05^{*}C,0.20^{*}C\right].& \left(3\right)\end{array}$

While this piston-pair is working on s2(t) and t∈[0.2*C, 0.25*C], the next piston-pair is working on sl(t), their works overlap and their phase difference is 0.2*C. Or rather, the F(t) repeats the expression (2) on the next piston-pair, then we turn our viewpoint on next piston-pair as the power-cam rotates, and repeat reasoning expression (2) and expression (3) . . . .

[0113] Thus, the processes of expression (2) and expression (3) keep alternating and repeating as the power-cam rotating.

[0114] Therefore, F(t) equals 164.80/C*A at any time, which is a constant. So, the volume flow rate F(t) of intake of this Zhou Engine (15G), is very steady, has no pulsation, and can perfectly match the multistage dynamic compressor. This intake flow is much different from that in a conventional four-stroke engine.

[0115] We can deduce the following conclusions: any piston motion on expression (1), its position is continual, its speed is continual, and the absolute value of its acceleration is minimal. The deducing processes omit here.

[0116] (b) Following above analytical process, the curve within exhaust stroke, is divided into 3 segments—e1(t), e(t), e2(t)—and each of them takes different time interval. Then, the functions of these 3 segments are created in expression (4).

[00005]$\begin{array}{cc}\begin{array}{cc}e1\left(t\right)=99.3-{4965}^{*}{\left(t/C-0.75\right)}^2& t\in \left[{0.75}^{*}C,{0.80}^{*}C\right]\\ e\left(t\right)=484.09-{496.5}^{*}\left(t/C\right)& t\in \left[{0.80}^{*}C,{0.95}^{*}C\right]\\ e2\left(t\right)={4965}^{*}{\left(t/C-1\right)}^2& t\in \left[{0.95}^{*}C,{1.0}^{*}C\right]\end{array}\}.& \left(4\right)\end{array}$

[0117] Following item (a) above, we can deduce that—the whole exhaust volume flow rate F(t) of this engine (15G) is very steady and has no pulsation. The deducing process omits here.

[0118] We can deduce the following conclusions: any piston motion on expression (4), its position is continual, its speed is continual, and the absolute value of its acceleration is minimal. The deducing processes omit here.

[0119] Therefore, the exhaust gas flow from this Zhou Engine (15G) fits to drive a turbine, and is much different with that from a conventional four-stroke engine.

[0120] According to item (a) and item (b), Zhou Engine could be a good combustion chamber of a gas turbine; more than that, it has an extra power output (15F), even greater than the original power output.

[0121] Note, the s1(t), s(t), s2(t), e1(t), e(t) and e2(t), are all exact functions.

[0122] (c) It needs just a small working volume (14E) V=0.1*V1 (conventionally V=V1) in this Zhou Engine for intake air from the compressor (15B, in FIG. 15). Thus, we can reduce the total engine volume.

[0123] (d) Paying attention to the 14H in FIGS. 15 and 16, this Zhou Engine (15G) reserve much Power in its exhaust to drive the turbine (15C). First, the Power will be used up by the turbine, no waste. Second, this will reduce the working volume of this Zhou Engine to V=0.3013*V1 (at 14H, conventionally V=V1), which is the maximum working volume required in the whole work cycle. So, the volume of this Zhou Engine can be reduced to about the 0.3013 times of its original.

[0124] To select the parameters of 14H, we must consider the catalysis exhaust purifying (15E, in FIG. 15), high temperature resistance of the turbine (15C), power matching, and something else. If we use the parameters of 14F (p=2.863, V=0.1899*V1, T=1466, in FIG. 14) to instead of that of 14H, the engine volume becomes smaller further, but the turbine (15C) must bear the high temperature of 1466 K. Comparing the parameters of 14H and 14F with the entrance parameters of the turbine of the Textron Lycoming AGT 1500 turbo shaft (reference in internet), the formers are obviously better.

[0125] Conventionally, to increase thermal efficiency of gas turbine, we can increase the compression ratio and/or increase hot gas temperature. However the hot gas temperature is the difficult part. Now, we can use the Zhou Engine as its combustion chamber, and properly select the temperature of exhaust to fit the gas turbine. Since there are temperature limits in a cylinder and in a turbine, the temperature limit in a cylinder is much higher than that in a turbine. So, we use the cylinders of this Zhou Engine (15G) to withstand the higher temperature, to increase total appliance thermal efficiency.

[0126] (e) The smaller working volume is needed in this Zhou Engine as showing in item (c) and (d). That means—not only the volume of the engine gets much smaller, but also the rated speed can be much increase accordingly. This further enhances the power density of the whole appliance.

[0127] (f) It is only for easy analysis in this example that constant volume combustion at the 14B in FIGS. 14 and 16. There are several combustion state could be chosen in Zhou Engine, which include constant volume combustion, isothermal combustion, isobaric combustion, or the former 3 combustions combination. If we keep the combustion process on a sustainable high pressure boundary or on a sustainable high temperature boundary, we should get high thermal efficiency. We can keep the combustion process on those boundaries in Zhou Engine as great as possible.

[0128] (g) It is only for easy analysis in this example, that adiabatic compression, in the multistage dynamic compressor (15B) in FIG. 15, and at the 14G in FIG. 14. Conventionally, if we properly choose interstage cooling in the multistage dynamic compressor (15B), we will get higher thermal efficiency.

[0129] FIG. 17: Power-cam mechanism general drawing, which includes 5 drawings, FIGS. 18 to 22. The meanings of all symbols in these drawings are in table 18 below.

[0130] FIG. 18: Power-cam mechanism (18A). The meanings of symbols in this drawing are in table 18 below.

[0131] This power-cam mechanism (18A) comprises: 1 power-cam (3B), 1 follower (18C), 1 casing (18D), and 4 toothed-roller arrays (18E). The power-cam (3B) has 3 tracks (18G), 1 shaft (18B). The follower (18C) has 3 wheels (19A, 19F), 4 toothed-tracks (18I). The casing (18D) is stationary and has 4 toothed-tracks (18J). Each toothed-roller array (18E) has many toothed-rollers (20F, 21F) which are restricted and synchronized.

[0132] There are 2 examples of toothed-roller arrays and the corresponding toothed-tracks. They are in FIG. 20 and in FIG. 21 respectively. And they had better be alternatively used.

TABLE-US-00017 TABLE 18 Meanings of symbols in drawings of FIG. 18 to 22 Symbols Meanings  3B Power-cam 18A Power-cam mechanism 18B Shaft, rigidly fixed on the power-cam (3B) 18C Follower 18D Casing, stationary 18E Toothed-roller array, that is many toothed-rollers (20F, 21F) are restricted and synchronized 18F Power-cam rotation round the axle center (18H) 18G Track, of the power-cam (3B) 18H Axle center, stationary 18I Toothed-track, of the follower (18C) 18J Toothed-track, of the casing (18D) 18K Follower (18C) motion 19A Wheel A, of the follower (18C) 19B Bearing surface, of the wheel A (19A) 19C Teeth, of the wheel A (19A) 19D Roller bearing, of the wheel A (19A) 19E Axle A, of the follower (18C) 19F Wheel B, of the follower (18C) 19G Bearing surface, of the wheel B (19F) 19H Teeth, of the wheel B (19F) 19I Axle B, of the follower (18C) 19J Bearing surface, of the track of the power-cam (18G) 19K Teeth, of the track of the power-cam (18G) 19L Roller bearing, of the wheel B (19F) 19M Wheel A (19A) mesh power-cam (3B) here with their teeth 19N Wheel B (19F) mesh power-cam (3B) here with their teeth 20A Teeth, of the toothed-track of the follower (18I) 20B bearing surface, of the toothed-track of the follower (18I) 20C Teeth, of the toothed-track of the casing (18J) 20D bearing surface, of the toothed-track of the casing (18J) 20E Cage 20F Toothed-roller 20G Teeth, of the toothed-roller (20F) 20H Bearing surface, of the toothed-roller (20F) 20I Toothed-roller (20F) mesh the toothed-track of the casing (18J) here with their teeth 20J Toothed-roller (20F) mesh the toothed-track of the follower (18I) here with their teeth 21A Teeth, of the toothed-track of the follower (18I) 21B bearing surface, of the toothed-track of the follower (18I) 21C Teeth, of the toothed-track of the casing (18J) 21D bearing surface, of the toothed-track of the casing (18J) 21F Toothed-roller 21G Teeth, of the toothed-roller (21F) 21H Bearing surface, of the toothed-roller (21F) 21I Toothed-roller (21F) mesh the toothed-track of the casing (18J) here with their teeth 21J Toothed-roller (21F) mesh the toothed-track of the follower (18I) here with their teeth

[0133] FIG. 19: A1-A1 cutaway view. The meanings of symbols in this drawing are in table 18 above.

[0134] FIG. 20: Showing the toothed-rollers with single circle teeth (20F) and the corresponding toothed-tracks, in B1-B1 cutaway view, Detail F1, 20F (cutaway view), D1-D1 cutaway view. This drawing and FIG. 21 had better be alternatively used. The meanings of symbols in this drawing are in table 18 above.

[0135] In this drawing, the toothed-roller array (18E) is that a cage (20E) restricts and synchronizes many toothed-rollers (20F). Each toothed-roller (20F) has 1 bearing surface (20H) and many teeth (20G) in a circle. Correspondingly, the toothed-track of the follower (18I) has 1 bearing surface (20B) and many teeth (20A) in a row; the toothed-track of the casing (18J) has 1 bearing surface (20D) and many teeth (20C) in a row. While they are working, the synchronized toothed-rollers (20F), roll between the toothed-track of the follower (18I) and the toothed-track of the casing (18J), withstand the normal force with their bearing surface (20H, 20B, 20D) contacting, and mesh (20I, 20J) their teeth (20G, 20A, 20C), to keep the toothed-rollers (20F) always in the proper position and from sliding.

[0136] FIG. 21: Showing the toothed-rollers with two circles of teeth (21F) and the corresponding toothed-tracks, in B1-B1 cutaway view, Detail F1, 21F (cutaway view), E1-E1 cutaway view. This drawing and FIG. 20 had better be alternatively used. The meanings of symbols in this drawing are in table 18 above.

[0137] In this drawing, the toothed-roller array (18E) is that many toothed-rollers (21F) are restricted and synchronized by the toothed-track of the follower (18I) and the toothed-track of the casing (18J). Each toothed-roller (21F) has 1 bearing surface (21H) and many teeth (21G) in two circles. Correspondingly, the toothed-track of the follower (18I) has 1 bearing surface (21B) and many teeth (21A) in 2 rows, and the toothed-track of the casing (18J) has 1 bearing surface (21D) and many teeth (21C) in 2 rows. While they are working, the synchronized toothed-rollers (21F), roll between the toothed-track of the follower (18I) and the toothed-track of the casing (18J), withstand the normal force with their bearing surface (21H, 21B, 21D) contacting, and mesh (21I, 21J) their teeth (21A, 21C, 21G), to keep the toothed-rollers (21F) always in the proper position and from sliding.

[0138] FIG. 22: C1-C1 cutaway view. The meanings of symbols in this drawing are in table 18 above.

[0139] This drawing and FIG. 19 show the wheels (19A, 19F) of the follower (18C), the tracks (18G) of the power-cam (3B). The wheel A (19A) of the follower (18C) has 1 bearing surface (19B) and many teeth (19C) in a circle, the wheel B (19F) of the follower (18C) has 1 bearing surface (19G) and many teeth (19H) in a circle. Correspondingly, each track (18G) of the power-cam (3B) has 1 bearing surface (19J) and many teeth (19K). While they are working, they withstand the normal force by their bearing surface (19B, 19G, 19J) contacting, and they mesh (19M, 19N) their teeth (19C, 19H, 19K) to prevent the wheels (19A, 19F) from sliding in speed changing. The wheels (19A, 19F) always change speed periodically.

[0140] FIG. 23: This drawing accompanies the abstract, and is a simplification of FIG. 16. The meanings of symbols are in table 14 and 14.1 above.