COOLING DEVICE AND METHOD FOR OPERATING THE SAME

Abstract

The invention relates to a cooling device 100 for cooling a metallic product and a method for its operation. The cooling device 100 has at least one cooling bar 110 with a plurality N of spraying regions I, II, III which are adjacent in pairs and which each have at least one spray nozzle 130 for spraying a coolant onto the metallic product. Valves are provided for individually adjusting the pressure or the volume flow of the coolant 300 in each of the spraying regions. The valves 120 and a pump for the coolant are controlled individually with the aid of a control device 150. In order to improve the application of coolant to the metallic product, the invention provides that at least one partition wall is provided for the at least one cooling bar of the cooling device according to the invention to divide the interior of the cooling bar into at least two chambers, each of the spraying regions being assigned to a different one of the chambers. The partition wall is shaped at least approximately in accordance with the course of the temperature distribution in a predetermined width section of the metallic product before it enters the cooling device, and the partition wall is arranged in the cooling bar over this width section.

Claims

1. Cooling device (100) for cooling a metallic product (200), comprising: at least one cooling bar (110) with a plurality N of spraying regions I, II, III adjacent in pairs, each spraying region having at least one spray nozzle (130) for spraying a coolant on the metallic product; valves (120) for individually adjusting the pressure or the volume flow of the coolant (300) in each of the spraying regions (I, II, III); a control device (150) for individually controlling the valves (120); and a temperature measuring device for determining the distribution of the temperature of the metallic product over its width before the metallic product enters the cooling device; wherein at least one partition wall (140) is provided for dividing the interior of the cooling bar (110) into at least two chambers, each of the spraying regions (I, II, III) being assigned to a different one of the chambers; wherein the partition wall is shaped at least approximately in accordance with the course of the temperature distribution in a predetermined width section of the metallic product before it enters the cooling device; and the partition wall is arranged in the cooling bar over this width section, characterized in that at least one adjusting element (144)—also controllable by the control device (150)—is provided for the variable positioning of the partition wall (140) within the cooling bar (110), in particular for moving the partition wall (140) in the longitudinal direction (L) of the cooling bar, and thus for changing the chambers and the spraying regions (I, II, III) of a cooling bar (110).

2. (canceled)

3. Cooling device (100) according to claim 1, characterized in that at least one of the spraying regions (I, II, III) has a plurality of spray nozzles (130) distributed in the x and y directions, preferably in parallel rows in the longitudinal direction (L) of the cooling bar (110) are arranged to run.

4. Cooling device (100) according to claim 1, characterized in that the arrangement and/or number of spray nozzles (130) in the spraying regions of the cooling bar is symmetrical or asymmetrical in the width direction in relation to the center (M) of the metallic product.

5. Cooling device (100) according to claim 1, characterized in that the partition walls (140) run between the spray nozzles (130).

6. Cooling device (100) according to claim 1, characterized in that the partition walls (140) are straight, step-shaped or curved, in particular parabolic.

7. Cooling device (100) according to claim 1, characterized in that for a number N of a plurality of chambers within the cooling bar the relationship N≥3 applies.

8. Cooling device (100) according to claim 7, characterized in that when N=3 there is a left, a middle and a right spraying area (I, II, III), each of which is trapezoidal.

9. Cooling device (100) according to claim 1, characterized in that in each case a plurality of cooling bars arranged in parallel are combined to form a group.

10. Cooling device (100) according to claim 1, characterized in that the control device (150) is designed in the form of a pilot control for suitable setting of the valves (120) and/or the actuators (144) for positioning the partition walls (140) with respect to setpoint values, in particular a calculated setpoint distribution for the coolant (300) over the metallic item (200).

11. Cooling device (100) according to claim 1, characterized in that the control device (150) is designed in the form of a control device for controlling an actual distribution of the volume flow or the pressure of the coolant (300) to a predetermined target distribution of the Volume flow or the pressure of the coolant over the metallic product (200) by suitable variable control of the valves (120) and/or the adjusting elements (144) for the positioning of the partition walls (140), the valves and/or the adjusting elements being the actuators of the Represent the control loop.

12. Cooling device (100) according to claim 10 or 11, characterized by a cooling model (400) for calculating the target distribution, in particular the volume flow or the pressure, of the coolant over the metallic item (200), in particular over its width, for the pilot control or the control device.

13. Cooling device (100) according to claim 12, characterized in that the cooling model (400) is also designed to calculate the target distribution of the coolant over the metallic item (200) as a function of the following measured variables supplied to the cooling model: the temperature or the temperature profile of the goods (200), preferably in its length and width direction at the entrance and/or exit of the cooling device, in particular in front of and/or behind the cooling bar; and/or the actual property of the goods (200), for example the hardness, the toughness, the retained austenite content, at the outlet of the cooling device; and/or the temperature of the coolant when spraying onto the metallic product (200).

14. Cooling device (100) according to claim 1, characterized in that the number of spraying regions (I, II, III) with individual coolant feed and/or the number of spray nozzles (130) per unit area of a spraying area is selected as a function of a desired coolant exposure density.

15. Method for operating a cooling device (100) according to claim 1, characterized in that the partition walls (140) between two adjacent adjustment areas (I, II, III) are preferably moved in the longitudinal direction (L) of the cooling bar (110) in a suitable manner for adapting the Position of the partition walls on the course of the temperature distribution of the metallic goods over its width before entering the cooling device or to set a desired target distribution of the pressure or the volume flow of the coolant (300) over the width of the metallic goods (200).

16. Method according to claim 15, characterized in that the partition walls (140) on both sides of the center (M) of the cooling bar (110) are moved symmetrically or asymmetrically with respect to the center (M) of the cooling bar (110).

17. The method according to any one of claim 15, characterized in that the process of the partition walls—in particular as part of the pilot control or the regulation of the position of the partition walls—can also take place during ongoing cooling operation.

Description

[0018] The description is accompanied by a total of 5 Figures, wherein

[0019] FIG. 1 shows the cooling device according to the invention with a first exemplary embodiment for the shape of the partition walls;

[0020] FIG. 2 shows the cooling device according to the invention with a second exemplary embodiment for the shape and arrangement of the partition walls;

[0021] FIG. 3 shows an example of the cooling model according to the invention;

[0022] FIG. 4 shows various examples for the implementation of the volume flow of the coolant over the width of the product to be cooled as a function of the temperature distribution of the product entering the cooling device; and

[0023] FIG. 5 shows a cooling bar with variable positioning of the partition walls and the effect of the displacement of the partition walls on the distribution of the volume flow of the coolant over the width of the metallic product.

[0024] The invention is described in detail below with reference to the Figures in the form of exemplary embodiments. In all figures, the same technical elements are denoted by the same reference symbols.

[0025] FIG. 1 shows the cooling device 100 according to the invention for cooling a metallic product 200. The metallic product 200 passes through the cooling device 100 in the material flow direction x or in the transport direction T of the product. According to FIG. 1, the cooling device 100 includes, for example, a cooling bar 110 with a plurality, here for example N=3, of spraying regions I, II, III that are adjacent in pairs. Each of the spraying regions has at least one spray nozzle 130 for spraying a coolant onto the metallic product 200. In FIG. 1, each of the spraying regions I, II, III has a plurality of spray nozzles which are arranged distributed in the X and Y directions. By way of example and preferably, the spray nozzles 130 are each arranged so as to run in parallel rows in the longitudinal direction L of the cooling bar 110. According to the invention, the interior of the cooling bar 110 is divided into a plurality of chambers by partition walls 140. The partition walls can be arranged in a stationary or displaceable manner within the cooling bar. Each of these chambers is assigned one of the spraying regions I, II, III.

[0026] FIG. 1 further exemplarily shows three valves 120 for individually setting the pressure or the volume flow of the coolant in each of the spraying regions I, II, III. The coolant 300 is fed individually from a coolant tank with the aid of a pump 160 through the valves 120 into the individual spraying regions I, II, III. Finally, a control device 150 is provided for the individual control of the pump 160 and the valves 120.

[0027] FIG. 1, exemplarily shows two partition walls 140 for dividing the cooling bar 110 into three chambers or three spraying regions I, II, III. The three regions are symmetrical in relation to the center M of the metallic product; this means that an equal number of spray nozzles is allocated to the middle spraying region II to the right and left of the center.

[0028] FIG. 1 further shows the temperature distribution of the product, typically measured with a temperature-measuring device, over the width of the product prior to entering the cooling device or prior to moving under the cooling bar 110. According to the present invention, in a width section ΔY1, ΔY2, the partition walls are formed corresponding to the temperature profile over the same width portion ΔY1, ΔY2.

[0029] In contrast, FIG. 2 shows a second embodiment for dividing the cooling bar 110 into individual chambers and spraying regions, here five spraying regions I, II, III, IV and V. Accordingly, five valves 120 are provided for individually feeding the coolant 300 into the individual chambers or spraying regions. In contrast to the first exemplary embodiment according to FIG. 1, in the second exemplary embodiment shown in FIG. 2, the arrangement or the number of spray nozzles 130 is asymmetrical with respect to the center M of the metallic product. This can be seen in particular from the fact that more spray nozzles 130 are arranged in the right half of the middle spraying region III than in its left part.

[0030] In the exemplary embodiments shown in FIGS. 1 and 2, the partition walls 140 each extend between the spray nozzles 130. In both exemplary embodiments, the partition walls are step-shaped; alternatively, however, they can also be designed to extend straight or arcuate, in particular parabolic. As mentioned, ideally, the partition walls are shaped exactly in accordance with the temperature distribution in a corresponding width section. In practice, it is often sufficient to approximate the shape of the partition walls to the temperature distribution, for example by means of the step function or a straight line. The number of chambers or spraying regions per cooling bar is generally arbitrary. The more chambers or spraying regions are employed, the more precisely a desired distribution for the coolant over the width of the product can be set.

[0031] According to a variant, the control device can be designed in the form of a pilot control for suitable setting of the valves 120 and/or the actuators 144 for positioning the partition walls with regard to setpoint values, in particular a calculated or predetermined setpoint distribution for the coolant 300 over the metallic product.

[0032] Alternatively, the control device 150 can also be designed in the form of a closed loop controller for regulating an actual distribution of the volume flow of the coolant to a predetermined target distribution of the coolant over the metallic product by variable control of the valves 120 and/or the actuating elements 144 for the positioning of the partition walls 140. The valves 120 and/or the actuating elements 144 then represent the actuators of the control loop.

[0033] To calculate the distribution of the coolant over the metallic product, in particular over its width, as setpoint values for the pilot control or the closed loop controller, it is advantageous to use a cooling model, as shown by way of example in FIG. 3.

[0034] The cooling model is a computer program which, on the basis of the primary data mentioned in FIG. 3, the data available in a database of the cooling model and on the basis of measurements, as mentioned by way of example in FIG. 3, calculates different setpoint values, in particular the target-distribution of the coolant across the width of the metallic product to be cooled. All of the individual data or parameters or setpoint values mentioned in FIG. 3 are merely exemplary. This means that it is not absolutely necessary for the calculation of certain setpoint values to always use all of the exemplary input variables on the input side of the cooling model.

[0035] FIG. 4 shows a selection of different temperature profiles over the width of the product to be cooled prior to entering the cooling device 100 according to the invention, with a qualitative representation of exemplary useful cooling strategies. The dashed curve designates the temperature profile of the metallic product before entering the cooling device. The solid line shown there above is characteristic of the distribution according to the invention of the coolant within the cooling device for treating the incoming temperature profile.

[0036] For example, in the top illustration of FIG. 4 it can be seen that the edges of the incoming metallic product are less heated than its center, and accordingly the coolant volume flow at the edges needs to be less pronounced than in the center. Conversely, the center illustration in FIG. 4 shows an example where the edges are more heated than the center. Accordingly, the coolant flow must be increased at the edges in order to achieve a uniform cooling profile over the entire width of the product. While the top and center illustrations in FIG. 4 require a symmetrical distribution of the coolant, which goes hand in hand with a symmetrical division of the spraying regions over the length of the cooling bar and a symmetrical arrangement of the spray nozzles and preferably also a symmetrical arrangement of the spray nozzles within the spraying regions, the bottom illustration in FIG. 4 shows an asymmetrical temperature and coolant curve. Specifically, it can be seen that the temperature at the left edge region is the same as at the center of the product, while the temperature in the right edge region has dropped significantly. Accordingly, the coolant distribution required in this case in the left edge region must be almost constant or unchanged compared to the central region of the product to be cooled, while the output of the coolant volume flow at the right edge must be significantly reduced.

[0037] Finally, FIG. 5 shows an exemplary embodiment of the present invention, in which the partition walls 140 can be moved in the longitudinal direction of the cooling bar 110. As can be seen in the lower illustration of FIG. 5, a movement of the partition walls 140 causes a shift in the starting time for the beginning of a degressive course of the coolant distribution. Specifically, in the exemplary embodiment shown in FIG. 5, the right and left partition walls 140 are each moved outwards (see dashed line); as a result, also the starting times for the degressive decrease in the coolant volume flow on the right and left are shifted outwardly, i.e. towards the edges of the metallic product.

LIST OF REFERENCE SYMBOLS

[0038] 100 cooling device [0039] 110 cooling bars [0040] 120 valves [0041] 130 spray nozzles [0042] 140 partition walls [0043] 144 Actuating elements for positioning the partition walls [0044] 150 control device [0045] 160 pump [0046] 200 metallic product [0047] 300 coolant [0048] 400 cooling model [0049] I, II, III spraying regions [0050] L, x longitudinal direction of the cooling bar [0051] M center of the metallic product [0052] n, N number of spraying regions [0053] T, Y direction of transport of the metallic product [0054] Temp temperature (distribution) [0055] ΔY1, ΔY2 width sections