DRYING CONTAINER
20210316918 · 2021-10-14
Inventors
Cpc classification
F26B5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D45/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D51/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to containers for the drying, especially the freeze-drying, of material. In particular, the invention relates to a lid of a drying container, said lid enabling to close the container body of the drying container so as to avoid i) contamination of the material to be dried inside the container and ii) spills of airborne solid particles of said material from the container to the environment. The lid comprises a lower and an upper frame with a vapor permeable sheet positioned in between. The invention further provides methods for the drying, especially the freeze-drying, of material.
Claims
1-15. (canceled)
16. A lid assembly for a drying container, comprising: a lower frame F1, an upper frame F2, a vapor permeable sheet positioned between the two frames, and fastening means, wherein the lower frame F1 and the upper frame F2 are each shaped as an open box having a base area and at least one side wall, the lower frame F1 and upper frame F2 being arranged such that a circumferential channel is formed, an outer side wall of the channel being formed by the side walls of the upper frame F2, an inner side wall of the channel being formed by the side walls of the lower frame F1 and a top wall of the channel being formed by a rim of the upper frame F2, wherein a width of the channel is chosen such that a mouth of a container body of a drying container can engage in the channel, the lower frame F1 and the upper frame F2 each comprise at least one opening in their respective base area, wherein the at least one opening in the lower frame F1 at least partially overlaps with the at least one opening in the upper frame F2, the sheet covers the at least one opening in the lower frame F1 and the sheet further covers at least a part of the top wall of the channel, and the lower frame F1, the sheet, and the upper frame F2 are aligned and held together by the fastening means, the fastening means providing a releasable connection between the lower frame F1 and the upper frame F2.
17. The lid assembly according to claim 16, wherein the lower frame F1 and/or the upper frame F2 is/are a folded plate wherein the side walls are folded with respect to the base area.
18. The lid assembly according to claim 16, wherein the fastening means comprise threaded rods attached to the lower frame F1, which extend through holes in the sheet and holes in the upper frame F2, and screw nuts screwed onto the threaded rods so as to press the upper frame F2 and the sheet onto the lower frame F1.
19. The lid assembly according to claim 16, wherein the lid assembly is flexible such that the lid assembly fits tightly on top of the mouth of the drying container when a pressing force is applied to the lid assembly.
20. The lid assembly according claim 16, wherein the lower frame F1 comprises a rim and the at least one opening in the base area of the lower frame F1 is formed as a single opening enclosed by the rim, or a plurality of openings, the rim enclosing the plurality of openings, or a plurality of holes, wherein the rim is free of holes.
21. The lid assembly according to claim 16, wherein the at least one opening in the base area of the upper frame F2 is formed as a single opening enclosed by the rim, or a plurality of openings, the rim enclosing the plurality of openings.
22. The lid assembly according to claim 16, wherein the lower frame F1 and/or the upper frame F2 is/are made from a metal.
23. The lid assembly according to claim 16, wherein the sheet is selected from a) a microporous membrane, b) a nonporous, moisture permeable film, and c) a filter paper.
24. The lid assembly according to claim 16, wherein the sheet is arranged such that the edges are folded back to form a double layer of the sheet within the circumferential channel.
25. The lid assembly according to claim 16, wherein the lid assembly further comprises at least one port, the port being a mobile port having a port opening in the lower frame F1 and/or a port opening in the upper frame F2, the port openings being aligned and covered by the sheet prior to the use of the port or a fixed port having a port opening in the lower frame F1 and/or a port opening in the upper frame F2, and an opening in the sheet, the port openings and the opening in the sheet being aligned and surrounded by a connector arranged on the lower frame F1 or the upper frame F2.
26. A drying container, comprising: a container body having a bottom and at least one side wall, the side walls defining a mouth of the container body, the mouth having a contact surface enclosing the mouth, and a lid assembly according to claim 16, wherein the contact surface engages the circumferential channel of the lid assembly.
27. The drying container according to claim 26, the drying container further comprising one or more fastening means to reversibly attach the container body to the lid assembly.
28. The drying container according to claim 27, wherein the fastening means are selected from clamps, screws, and magnetic fastening means.
29. The drying container according to claim 26, wherein the container body is made from a metal.
30. A method for drying, preferably freeze-drying, of material, comprising the following steps: a) introducing the material to be dried into a container body, b) closing the container body by means of a lid assembly according to claim 16, and c) exposing the closed drying container to conditions suitable to effect drying, wherein steps a) and b) can be carried out in any order.
31. The method of claim 30, wherein the drying is freeze-drying.
Description
BRIEF DESCRIPTION OF THE FIGURES
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[0086] The following figures, claims and examples, including the experiments conducted and the results achieved, are provided for illustrative purposes only and are not to be construed as limiting the scope of the claims. Container bodies and lid assemblies of any shape are possible and are not limited to the relative dimensions or the rectangular shape shown in drawings.
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[0088] The lid assembly 5 comprises a lower frame F1 2, a vapor permeable sheet 3, and an upper frame F2 4, which are stacked in this order. The frames 2, 4 are each shaped like an open box with four side walls 17, 18. Each of the frames 2, 4 has a rim 11 surrounding an opening 16. The width of the rim 11 of the lower frame F1 2 is marked with the reference numeral 6 and the width of the rim 11 of the upper frame F2 4 is marked with the reference numeral 7. The sheet 3 is positioned between the two frames 2, 4 such that it is clamped between the rims 11 of the two frames 2, 4.
[0089] The lid assembly 5 is held together by means of threaded rods 12 attached to the lower frame F1 2. These threaded rods 12 extend through holes 14 in the sheet 3 and the upper frame 4. After assembly of the lid assembly 5, screw nuts (not shown) are put onto the threaded rods 12 to secure the lid assembly 5.
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[0091] The lid assembly 5 is shown in an assembled state with the sheet 3 securely held between the lower frame F1 2 and the upper frame F2 4. The two frames 2, 4 define a circumferential channel 9 having a channel width 8. The rim 11 of the upper frame F2 4 defines a top wall of the channel 9, the side walls 18 of the upper frame F2 4 define outer walls of the channel 9 and the side walls 17 of the lower frame F1 2 define inner walls of the channel 9. The container body 1 has a bottom wall 20 and side walls 21 which define a mouth 19 of the container body 1. The mouth 19 has a contact surface 13 with a width which is chosen such that the mouth 19 may engage in the channel 9 when the lid assembly 5 closes the drying container 10. The sheet 3 extends into the channel 9 and at least partially covers the top wall of the channel 9. When the drying container 10 is closed, the part of the sheet 3 which is located inside the channel 9 serves as a gasket to seal the drying container 10.
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[0094] If the plate is used as lower frame F1, rods, e.g. threaded rods, may be attached to the plate. If the plate is used as upper frame F2, through holes may be drilled for attachment onto the rods of a lower frame F1.
[0095] In
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[0100] The number and arrangement of port openings 26 on the plate may be varied. Further, the shape of the port openings 26 may be chosen as required. Examples for suitable shapes of a port opening 26 include circles, ovals and polygonal shapes such as squares or rectangles.
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[0105] The upper frame F2 4 is configured with three support braces 25 as described with respect to
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[0107] In the situation shown in
[0108] By the alternating arrangement of the support braces 25 of the two frames 2, 4 most of the area of the sheet 3 is exposed during the freeze-drying process. Only the area covered by the support braces 25 of the upper frame F2 4 is covered up.
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[0110] The lower frame F1 2 is configured as described with respect to
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[0115] A threaded nipple 30 with a through hole and a projecting rim 37 at the lower end is inserted through the port opening 26 in the lower frame F1 2. The projecting rim 37, which is not necessarily circumferential, keeps the threaded nipple 30 from slipping through the port opening 26 and/or provides a counter surface for an optional washer 32. The sheet 3 rests on the lower frame F1 2 under an optional second washer 32. A seal 34 surrounds the nipple 30 and the threaded nipple 30 is secured using a screw cap or a screw nut (not shown). The cap may be closed or have a through hole. It should be noted that the outer circumference of the threaded nipple's lower end is not necessarily circular, but may be adjusted depending on the shape of the opening 26.
[0116] In further embodiments a threaded nipple 30 with a lower section having a polygonal or oval shaped outer circumference may be used to provide a mobile port. Likewise, the port opening 26 has a matching polygonal or oval shape. When the lower section of the threaded nipple 30 is inserted in the corresponding port opening 26, the threaded nipple 30 is secured against rotation.
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[0118] A threaded nipple 30 with a through hole and a and a projecting rim 37 at the lower end is inserted through an opening in the sheet 3 and the port opening 26 in the upper frame F2 4. A washer 32 is placed between the projecting rim 37 and the sheet 3. The sheet 3 rests on the washer 32. A second washer 32 can be used to support the seal 34. The seal 34 surrounds the nipple 30 and the threaded nipple 30 is secured using a screw cap or a screw nut (not shown). The cap may be closed or have a through hole.
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[0120] A connector 38 having a thread is attached to the port opening 26 in the lower frame F2 2 by welding. The sheet 3 has an opening through which the connector 38 extends. The sheet 3 rests on the lower frame F1 2. In order to close the port 28, a seal 34 is placed over the connector 38 and a cap (not shown) is screwed onto the connector 38. The cap may be closed or have a through hole.
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[0122] The connector 38 is inserted through the port opening 26 in the upper frame F2 4 and is fixed to the upper frame F2 4 by welding. The upper frame F2 4 is placed over the sheet 3, wherein the connector 38 is inserted through an opening in the sheet 3. A seal 34 which is secured with a screw nut 36 seals the side facing towards the inside of the container.
[0123] In order to close the port 28, a seal 34 is placed over the connector 38 and a cap (not shown) is screwed onto the connector 38. The cap may be closed or have a through hole.
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[0137] The drying container 10 comprises a container body 1 having a bottom wall 20 and four side walls 21 defining a mouth 19 of the container body 1.
[0138] The lid assembly 5 comprises a lower frame F1 2, a vapor permeable sheet, and an upper frame F2 4, all of which are stacked in this order.
[0139] The lower frame F1 2 is configured as shown in
[0140] The lid assembly 5 is held together by means of threaded rods 12 attached to the lower frame F1 2. These threaded rods 12 extend through holes 14 in the sheet 3 and the upper frame F2 4.
[0141] After assembly of the lid assembly 5, screw nuts (not shown) are put onto the threaded rods 12 to secure the lid assembly 5.
[0142] The lid assembly 5 is secured to the container body 1 by means of eight clamps 54 as described with respect to
EXAMPLES
Example 1
[0143] To investigate the need for an elastomeric seal, 20 drying containers as depicted in
[0144] Each drying container was filled with about 5 l of an aqueous paracetamol solution (10 g/l) using a peristaltic pump, whose outlet tube was connected to the drying container's port. After removal of the tube, a temperature sensor was inserted into the port, the lyophilization chamber was closed, and the lyophilization program started.
[0145] After the end of the lyophilization program and venting of the lyophilization chamber, swab tests were taken on the surface of the drying containers and inside the lyophilization chamber. The surface concentration of paracetamol ranged from below the detection limit of <0.01 μg/dm2 to a maximum of 0.02 μg/dm.sup.2. The concentration of paracetamol in the room air as well as on the testing probes worn by the operator was likewise below the detection limit.
[0146] The experiment was repeated with 10 drying containers, which differed from the previously used containers only by omission of the silicone flat seal.
[0147] After the end of the lyophilization program and venting of the lyophilization chamber, swab tests were taken on the surface of the drying containers and inside the lyophilization chamber. The surface concentration of paracetamol was below the detection limit of <0.01 μg/dm.sup.2 in most samples and reached a maximum of 0.03 μg/dm.sup.2. The concentration of paracetamol in the room air as well as on the testing probes worn by the operator was likewise below the detection limit of <0.01 μg/m.sup.3. It was therefore concluded that the design of the present drying container enables safe use without the need for an elastomeric seal.
Example 2
[0148] 10 drying containers as depicted in
[0149] Each drying container was filled with about 5 l of an aqueous paracetamol solution (10 g/l) using a peristaltic pump, whose outlet tube was connected to the drying container's port. After removal of the tube, a temperature sensor was inserted into the port, the lyophilization chamber was closed, and the lyophilization program started.
[0150] After the end of the lyophilization program and venting of the lyophilization chamber, swab tests were taken on the surface of the drying containers and inside the lyophilization chamber. The surface concentration of paracetamol was below the detection limit of <0.01 μg/dm.sup.2 in most samples and reached a maximum of 0.02 μg/dm.sup.2. The concentration of paracetamol in the room air as well as on the testing probes worn by the operator was likewise below the detection limit of <0.01 μg/m.sup.3.
TABLE-US-00001 1 container body 2 lower frame F1 3 sheet 4 upper frame F2 5 lid assembly 6 rim width F1 7 rim width F2 8 channel width 9 channel 10 drying container 11 rim 12 threaded rod 13 contact surface 14 hole 15 holes 16 opening 17 side wall F1 18 side wall F2 19 mouth (container body) 20 bottom (container body) 21 side wall (container body) 22 flap 23 bottom (cup-like recess) 24 support grid 25 support braces 26 port opening 27 side wall (cup-like recess) 28 port 29 tab 30 nipple 31 cut 32 washer 34 seal 36 screw nut 37 projecting rim 38 connector 40 drying chamber 42 pressure measurement device 44 first tube 46 second tube 47 guide tube 48 temperature probe 50 screw cap with through hole 52 sealing lip 53 through hole 54 clamp 55 locking block 56 bag 57 screw nut 58 material 59 liquid 60 magnet 62 fold 64 flexible sheet 65 shelf 66 hose