GRID AND GRID-EQUIPPED X-RAY DETECTOR
20210318254 · 2021-10-14
Inventors
Cpc classification
A61B6/4291
HUMAN NECESSITIES
G01T1/00
PHYSICS
International classification
Abstract
A grid of the present invention is used with an X-ray detector to take an X-ray image of a subject. The grid is configured by alternately arranging a plurality of X-ray absorption parts and a plurality of X-ray transmission parts and adapted to be externally provided adjacent to a surface of the X-ray detector. When the grid is viewed in a plan view in a state that the grid is provided adjacent to the surface of the X-ray detector, at least at least a part of the X-ray absorption part overlaps with an imaging part of the X-ray detector and an overlapping state of the X-ray absorption part and the imaging part transitions. Further, the grid includes the plurality of X-ray absorption parts having the same overlapping state with the corresponding imaging parts in a predetermined cycle.
Claims
1. A grid used to be with an X-ray detector to take an X-ray image of a subject, wherein the X-ray detector is configured by two-dimensionally arranging a plurality of pixels each including an imaging part for detecting incident X-rays and a non-imaging part provided adjacent to the imaging part, the grid comprising: a plurality of X-ray absorption parts that absorb the X-rays; and a plurality of X-ray transmission parts that transmit the X-rays, wherein the grid is configured by alternately arranging the plurality of X-ray absorption parts and the plurality of X-ray transmission parts and adapted to be externally provided adjacent to a surface of the X-ray detector, wherein when the grid is viewed in a plan view in a state that the grid is provided adjacent to the surface of the X-ray detector, at least a part of the X-ray absorption part overlaps with the imaging part and an overlapping state of the X-ray absorption part and the imaging part transitions, wherein the plurality of X-ray absorption parts include first X-ray absorption parts having one end which overlaps with one end of the non-imaging parts, and wherein the first X-ray absorption parts are included in the grid at a predetermined cycle and the predetermined cycle is 7.5 mm or more and 310 mm or less.
2. The grid as claimed in claim 1, wherein the X-ray absorption part further overlaps with the non-imaging part.
3. The grid as claimed in claim 1, wherein when a width at which the at least part of the X-ray absorption part overlaps with the imaging part is defined as X [μm] and a width of the imaging part is defined as Y [μm], a value of X/Y is in a range of 0.01 to 0.30.
4. The grid as claimed in claim 1, wherein at least a part of the X-ray transmission part overlaps with the non-imaging part.
5. The grid as claimed in claim 1, wherein a pitch of the plurality of X-ray absorption parts is smaller than a pitch of the plurality of pixels.
6. The grid as claimed in claim 1, wherein the X-ray transmission part is made of a paper fibrous base material impregnated with an epoxy resin.
7. A grid-equipped X-ray detector comprising: an X-ray detector configured by two-dimensionally arranging a plurality of pixels each including an imaging part for detecting incident X-rays and a non-imaging part provided adjacent to the imaging part; and a grid having a plurality of X-ray absorption parts that absorb the X-rays and a plurality of X-ray transmission parts that transmit the X-rays, the grid configured by alternately arranging the plurality of X-ray absorption parts and the plurality of X-ray transmission parts and adapted to be externally provided adjacent to a surface of the X-ray detector, wherein when the grid is viewed in a plan view in a state that the grid is provided adjacent to the surface of the X-ray detector, at least a part of the X-ray absorption part overlaps with the imaging part of the X-ray detector and an overlapping state of the X-ray absorption part and the imaging part transitions, wherein the plurality of X-ray absorption parts include first X-ray absorption parts having one end which overlaps with one end of the non-imaging parts, and wherein the first X-ray absorption parts are included in the grid at a predetermined cycle and the predetermined cycle is 7.5 mm or more and 310 mm or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
MODE FOR CARRYING OUT THE INVENTION
[0037] Hereinafter, detailed description will be made on a grid and a grid-equipped X-ray detector of the present invention based on preferred embodiments described in the accompanying drawings.
[0038]
[0039] A grid of the present invention is adapted to be externally provided on a surface of an X-ray detector and is used in an X-ray imaging apparatus for taking an X-ray image of a subject.
Grid-Equipped X-Ray Detector
[0040] A grid-equipped X-ray detector 100 shown in
[0041] Prior to the description of the grid 1 in detail, the X-ray detector 10 to which the grid 1 is to be attached will be described. X-ray detector
[0042] The X-ray detector 10 has a plurality of pixels 20 each including an imaging part 11 for detecting incident X-rays and a non-imaging part 12 provided adjacent to the imaging part 11. The X-ray detector 10 shown in
[0043] Examples of the X-ray detector 10 include digital X-ray detectors such as an indirect conversion type FPD (Flat Panel Detector) and a direct conversion type FPD.
[0044] In the indirect conversion type FPD, the pixel 20 is composed of an X-ray detection element formed of a phosphor such as thallium-activated cesium iodide (CsI:T1), a photodiode, a storage capacitor, a TFT switch, and the like. Although the specific configuration is not shown, in the indirect conversion type FPD, an intensity of X-rays (X-ray signal) incident on the imaging part 11 is converted into the intensity of light (optical signal) by the phosphor. This optical signal is converted into a charge signal by the photodiode, and further, a current signal is passed through the signal line by the TFT switch. Then, the current signal is input to an image processing device (computer) as a digital signal encoded through an A/D (Analogue Digital) converter, and a two-dimensional image (X-ray image) is formed.
[0045] Further, in the direct conversion type FPD, the X-ray detection element constituting the pixel 20 has a structure in which a voltage is applied to amorphous selenium (a-Se) as the phosphor, and the direct conversion type FPD is mainly used for mammography. The direct conversion type FPD forms the X-ray image in the same manner as the indirect conversion type FPD described above, except that the X-ray signal incident on the imaging part 11 is directly converted into a negative and positive charge signal by the a-Se to which the voltage is applied.
[0046] Further, the grid of the present invention can be used for both the direct conversion type FPD and the indirect conversion type FPD as the X-ray detector 10, but in particular, when used in combination with the indirect conversion type FPD, a clearer X-ray image can be obtained.
[0047] A width of the imaging part 11 is not particularly limited and is in the range of about 50 to 150 μm, but in the present embodiment, it is set to 120 μm. A width of the non-imaging part 12 is not particularly limited and is in the range of about 10 to 50 μm, but in the present embodiment, it is set to 30 μm. Therefore, a width of each pixel 20 (a pitch) of the X-ray detector 10 shown in
[0048] A size of the X-ray detector 10 in a plan view is not particularly limited, but is, for example, about 200 mm×200 mm.
Grid
[0049] Next, the grid (externally provided grid) 1 of the present embodiment will be described.
[0050] The grid 1 includes a plurality of X-ray absorption parts 2 that absorb X-rays and a plurality of X-ray transmission parts 3 that transmit X-rays. More specifically, the grid 1 shown in
[0051] A constituent material of the X-ray absorption part 2 is not particularly limited as long as it is a material that absorbs X-rays, but, for example, lead can be used.
[0052] In the present embodiment, when the grid 1 is viewed in a plan view in a state that the grid 1 is provided adjacent to the surface of the X-ray detector 10, the grid 1 is attached to the X-ray detector 10 in such a manner that at least a part of the X-ray absorption part 2 overlaps with the imaging part 11 (see
[0053] A thickness of the X-ray absorption part 2 is appropriately changed depending on a thickness (the width) of the non-imaging part 12 of the X-ray detector 10, but specifically, is preferably in the range of about 15 to 40 μm, and more preferably in the range of about 18 to 30 μm. In the case where the thickness of the X-ray absorption part 2 is within the above range, when the grid 1 is viewed in the plan view, the part of the X-ray absorption part 2 overlaps with the imaging part 11 and an area of the overlapping region can be made sufficiently small. As a result, the X-rays passed through the subject are made incident on the imaging part 11 more efficiently so that more accurate X-ray imaging of the subject can be performed.
[0054] A constituent material of the X-ray transmission part 3 is not particularly limited as long as it transmits X-rays or has an extremely low X-ray absorption rate, and examples thereof include aluminum, a base material made of a synthetic resin, a fibrous base material, a fibrous base material impregnated with a synthetic resin, and the like. Examples of the synthetic resins include various kinds of thermoplastic resins such as polyolefin (e.g., polyethylene or polypropylene), polyamide, polyester, polyphenylene sulfide, polycarbonate, polymethyl methacrylate and polyether; various kinds of thermosetting resins such as epoxy resin and acrylic resin; various kinds of thermoplastic elastomers; and the like. Further, examples of the fibrous base material include a paper fibrous base material, a carbon fibrous base material, a glass fibrous base material and the like.
[0055] Among them, by using the paper fibrous base material impregnated with an epoxy resin (paper epoxy) as the constituent material of the X-ray transmission part 3, an X-ray transmittance of the X-ray transmission part 3 can be increased. Further, the paper fibrous base material impregnated with the epoxy resin has advantages in that it can be easily processed as compared to another base material and can be manufactured at a low cost.
[0056] Further, the X-ray absorption parts 2 and the X-ray transmission parts 3 are adhered to each other by an epoxy adhesive or the like. Since the X-ray absorption rate of such an adhesive is extremely low like the X-ray transmission part 3, it can be regarded as a part of the X-ray transmission part 3 in the grid 1.
[0057] A thickness of the X-ray transmission part 3 is appropriately changed depending on the width (the pitch) of the pixel 20, but specifically, is preferably in the range of about 110 to 190 μm, and more preferably in the range of about 125 to 180 μm.
[0058] A size of the grid 1 in the plan view is not particularly limited, but it is preferred that the size is substantially the same size as the X-ray detector 10, and more preferably about 200 mm×200 mm.
[0059] In the present embodiment, when the grid 1 is viewed in the plan view in a state that the grid 1 is provided adjacent to the surface of the X-ray detector 10, the grid 1 is configured in such a manner that at least a part of the X-ray absorption part 2 overlaps with the imaging part 11 of the X-ray detector 10. Therefore, in the grid-equipped X-ray detector 100 shown in
[0060] In the present embodiment, reduction of brightness in the X-ray image due to the X-ray absorption parts 2 of the grid 1 also transitions with the transition of the overlapping state of the X-ray absorption parts 2 of the grid 1 and the imaging parts 11, and grid artifacts (grid lines) that form periodic lines occur. However, since the plurality of X-ray absorption parts 2 having the same overlapping state as the imaging parts 11 are included in the grid 1 at the predetermined cycle (7.5 mm or more and 310 mm or less), a pitch of the grid lines becomes longer and a frequency thereof becomes lower. Therefore, the grid lines in the X-ray image can be made inconspicuous. In addition, the cycle of the X-ray absorption parts 2 having the same overlapping state as the imaging parts 11 included in the grid 1 matches the pitch of the grid lines.
[0061] Further, in the case where an arrangement direction of the X-ray absorption parts 2 of the grid 1 and an arrangement direction of the pixels 20 of the X-ray detector 10 are not completely parallel, the grid lines become a set of diagonal lines to hinder the diagnosis, but the effect of the longer pitch of the grid lines can make the grid lines inconspicuous as well.
[0062] Therefore, by using the grid 1, it is possible to obtain a clear high-quality X-ray image in which the grid lines and the grid artifacts are not visually recognized without exactly matching the pitch of the X-ray absorption parts 2 of the grid 1 with the pitch of the pixels 20 of the X-ray detector 10 and accurately aligning the grid 1 with respect to the X-ray detector 10. As a result, this makes it possible to perform accurate X-ray imaging of a subject.
[0063] In the present embodiment, the predetermined cycle is 7.5 mm or more and 310 mm or less, but is preferably 22.5 mm or more and 310 mm or less, and more preferably 45 mm or more and 310 mm or less. When the predetermined cycle is within the above range, the pitch of the grid lines appearing in the X-ray image becomes longer and the frequency thereof becomes lower. Therefore, the grid lines in the X-ray image can be made more inconspicuous.
[0064] Further, in the present embodiment, it is preferable to set a difference between the total width of the X-ray absorption part 2 and the X-ray transmission part 3 (the pitch of the X-ray absorption parts 2) of the grid 1 and the width of the pixel 20 (the pitch of the pixel 20) of the X-ray detector 10 within a predetermined range. Specifically, when the total width of the X-ray absorption part 2 and the X-ray transmission part 3 of the grid 1 is defined as W.sub.g [μm] and the width of the pixel 20 of the X-ray detector 10 is defined as W.sub.p [μm], it is preferable to configure the grid 1 so as to satisfy a relationship of −3.0≤W.sub.g−W.sub.p≤3.0 (however, W.sub.g−W.sub.p=0 is excluded). As a result, the pitch of the grid artifacts (grid lines) appearing in the X-ray image due to the difference between the pitch (W.sub.g) of the X-ray absorption parts 2 of the grid 1 and the pitch (W.sub.p) of the pixels 20 of the X-ray detector 10 can be made long.
[0065] Further, it is preferred that the grid 1 satisfies the relationship of −1.0≤W.sub.g−W.sub.p≤1.0 (however, W.sub.g−W.sub.p=0 is excluded), and it is more preferred that the grid 1 satisfies the relationship of −0.5≤W.sub.g−W.sub.p≤0.5 (however, W.sub.g−W.sub.p=0 is excluded). As a result, the pitch of the grid artifacts (grid lines) appearing in the X-ray image can be made longer.
[0066] Here, a relationship between the difference between the pitch (W.sub.g) of the X-ray absorption parts of the grid and the pitch (W.sub.p) of the pixels of the X-ray detector, and the grid lines appearing in the X-ray image will be described.
[0067]
[0068]
[0069]
[0070]
[0071] As shown in
[0072] As described above, the pitch of the grid lines appearing in the X-ray image matches the cycle of X-ray absorption parts 2 having the same overlapping state with the imaging parts 11 included in the grid 1. Therefore, as the difference between the pitch (W.sub.g) of the X-ray absorption parts and the pitch (W.sub.p) of the pixels becomes smaller, the cycle of the X-ray absorption parts 2 having the same overlapping state with the imaging parts 11 becomes longer.
[0073] As the pitch of the grid lines becomes longer, its amplitude becomes smaller. Further, as the pitch of the grid lines becomes longer, an area occupied by the grid lines with respect to the entire X-ray image decreases. Therefore, by reducing the difference between the pitch (W.sub.g) of the X-ray absorption parts and the pitch (W.sub.p) of the pixels, an influence of the grid lines appearing in the X-ray image can be reduced.
[0074] Further, as shown in
[0075] Therefore, by setting the difference between the pitch (W.sub.g) of the X-ray absorption parts and the pitch (W.sub.p) of the pixels to 3 μm or less, the grid lines appearing in the X-ray image become inconspicuous.
[0076] Further, in the grid-equipped X-ray detector 100 of the present embodiment, the grid lines in the obtained X-ray image are inconspicuous. Therefore, it is not necessary to perform image processing, which has been conventionally performed, for eliminating image signals of the grid lines from the X-ray image.
[0077] In the grid-equipped X-ray detector 100 of the present embodiment, at least a part of the X-ray absorption part 2 overlaps with the imaging part 11 of the X-ray detector 10 in the plan view of the grid 1. Therefore, due to the above-mentioned action, the grid lines have a long pitch and a low frequency, and the grid line becomes inconspicuous. On the other hand, when the difference between W.sub.g and W.sub.p becomes large (for example, the value of W.sub.g−W.sub.p is 5 μm or more), the pitch of the grid lines becomes small and its amplitude increases. Therefore, the influence of the grid artifacts is remarkably exhibited, and it becomes impossible to obtain a high-quality X-ray image.
[0078] In the grid-equipped X-ray detector 100 of the present embodiment, when a width of the X-ray absorption part 2 (first X-ray absorption part 21) overlapped with the imaging part 11 of the pixel 20 in the plan view of the grid 1 is defined as X [μm] and the width of the imaging part 11 is defined as Y [μm], the value of X/Y is preferably in the range of 0.01 to 0.30 (see
[0079] Further, the value of X/Y is more preferably in the range of 0.02 to 0.27, and even more preferably in the range of 0.04 to 0.25. As a result, the above-mentioned effects are remarkably exhibited.
[0080] Further, the pitch (W.sub.g) of the X-ray absorption parts 2 of the grid 1 is preferably smaller than the pitch (W.sub.p) of the pixels 20. This makes it possible to increase a grid density so that ability to remove scattered X-rays from the subject can be improved.
[0081] Further, in the grid-equipped X-ray detector 100 of the present embodiment, it is preferred that the X-ray absorption part 2 (the first X-ray absorption part 21) further overlaps with the non-imaging part 12 in the plan view of the grid 1. With this configuration, in the plan view of the grid 1, the area where the X-ray absorption part 2 overlaps with the imaging part 11 is reduced so that the X-rays passed through the subject are made incident on the imaging part 11 more efficiently. This makes it possible to perform more accurate X-ray imaging of the subject.
[0082] Further, in the grid-equipped X-ray detector 100 of the present embodiment, it is preferred that the X-ray transmission part 2 overlaps with the non-imaging part 12 in the plan view of the grid 1. With this configuration, the X-rays passed through the subject are made incident on the imaging part 11 more efficiently so that more accurate X-ray imaging of the subject can be performed.
[0083] In the grid 1 of the grid-equipped X-ray detector 100 shown in
[0084]
[0085] In the grid 1 of the grid-equipped X-ray detector 100 shown in
[0086] In addition, the grid-equipped X-ray detector 100 as shown in
[0087] The grid-equipped X-ray detector 100 is obtained by for example, providing the grid 1 adjacent to (or in close contact with) the surface on the subject side of the X-ray detector 10 using a fixing mechanism such as a fixed frame (not shown). Alternatively, the grid-equipped X-ray detector 100 is obtained by bonding (or adhering) the grid 1 to the surface of the X-ray detector 10 on the subject side via an adhesive substance (adhesive). At that time, it is preferable to align a center of the grid 1 with a center of the X-ray detector 10. However, as shown in
[0088] Further, the grid 1 attached to the X-ray detector 10 by the fixing mechanism or the adhesive substance can be easily attached to another X-ray detector by removing the grid 1 from the X-ray detector 10 by releasing the fixing mechanism or the like. Therefore, the grid 1 can be reused for a plurality of X-ray detectors having similar specifications.
[0089] While the grid and the grid-equipped X-ray detector of the present invention has been described based on the embodiment shown in the drawings hereinabove, the present invention shall not be limited thereto. Each structure constituting the grid and the grid-equipped X-ray detector may be substituted with an arbitrary structure having the same function as it. Further, arbitrary structures also may be added thereto.
EXAMPLES
[0090] Next, an X-ray image taken by using the grid (grid-equipped X-ray detector) of the present invention will be described based on the specific examples shown below.
Example 1
Producing a Grid
[0091] First a lead foil having a thickness of 20 μm and an aluminum foil having a thickness of 126±1 μm were prepared.
[0092] Next, the lead foil and the aluminum foil were bonded with an epoxy adhesive, and then heat-dried. As a result, a bonded body in which the lead foil and the aluminum foil were bonded was obtained.
[0093] Next, the obtained bonded body was cut to obtain a plurality of strips having a length of 470 mm and a width of 3 mm. Then, the plurality of strips were laminated via the epoxy adhesive so that lead (X-ray absorption part) and aluminum (X-ray transmission part) were alternately arranged. After that, heat drying treatment was performed while pressurizing to prepare a grid having a length of 10 cm and a width of 10 cm. The pitch of the X-ray absorption parts of the obtained grid was 153 μm, the grid density was 65.3 lines/cm, and the grid ratio (lattice ratio) was 3:1, 4:1, 5:1.
Producing a Grid-Equipped X-Ray Detector
[0094] Next, an X-ray detector as shown in
[0095] Then, the produced grid was provided adjacent to the surface of the X-ray detector on the subject side in a state where the center of the grid and the center of the X-ray detector were aligned by using a fixing mechanism (not shown), so that a grid-equipped X-ray detector was obtained. In the grid-equipped X-ray detector thus obtained, the difference between the pitch (W.sub.g) of the X-ray absorption parts of the grid and the pitch (W.sub.p) of the pixels of the X-ray detector: the value of W.sub.g−W.sub.p was 3 μm.
Example 2
Producing a Grid
[0096] A grid was produced in the same manner as in Example 1 except that an aluminum foil having a thickness of 124±1 μm was used as the aluminum foil. The pitch of the X-ray absorption part of the obtained grid was 150.5 μm, the grid density was 66.4 lines/cm, and the grid ratio (lattice ratio) was 4:1.
Producing a Grid-Equipped X-Ray Detector
[0097] An X-ray detector similar to that of Example 1 was prepared, and a grid-equipped X-ray detector was obtained in the same manner as in Example 1. The grid-equipped X-ray detector thus obtained had the value of W.sub.g−W.sub.p of 0.5 μm.
Example 3
Producing a Grid
[0098] A grid was produced in the same manner as in Example 1 except that an aluminum foil having a thickness of 124±1 μm was used as the aluminum foil. The pitch of the X-ray absorption part of the obtained grid was 149.5 μm, the grid density was 66.9 lines/cm, and the grid ratio (lattice ratio) was 4:1.
Producing a Grid-Equipped X-Ray Detector
[0099] An X-ray detector similar to that of Example 1 was prepared, and a grid-equipped X-ray detector was obtained in the same manner as in Example 1. The grid-equipped X-ray detector thus obtained had the value of W.sub.g−W.sub.p of −0.5 μm.
Comparative Example 1
Producing a Grid
[0100] A grid was produced in the same manner as in Example 1 except that an aluminum foil having a thickness of 128±1 μm was used as the aluminum foil. The pitch of the X-ray absorption parts of the obtained grid was 155 μm, the grid density was 64.5 lines/cm, and the grid ratio (lattice ratio) was 3:1, 4:1, 5:1.
Producing a Grid-Equipped X-Ray Detector
[0101] An X-ray detector similar to that of Example 1 was prepared, and a grid-equipped X-ray detector was obtained in the same manner as in Example 1. The grid-equipped X-ray detector thus obtained had the value of W.sub.g−W.sub.p of 5 μm.
Evaluation of X-Ray Image (No Subject)
[0102] An X-ray tube (X-ray light source) and each of the grid-equipped X-ray detectors of Examples 1 and 2 were arranged so that a distance between an X-ray tube focus and the detector was 120 cm. Then, each grid-equipped X-ray detector was irradiated (exposed) with X-rays from an X-ray light source, and the grid lines appearing in the X-ray image taken by the X-ray detector were evaluated. X-ray irradiation conditions of the X-ray tube were tube voltage: 50 kv, tube current: 100 mA, and irradiation time: 50 msec. The results are shown in
[0103]
[0104] As shown in
[0105] The grid lines shown in
Evaluation of X-Ray Image (with Subject)
[0106] X-ray imaging apparatuses in which the X-ray tube (X-ray light source) and each of the grid-equipped X-ray detectors of Example 3 and Comparative Example 1 were arranged so that the distance between the X-ray tube focus and the detector was 120 cm were prepared. An X-ray image was taken of a knee joint part of a human body with the X-ray imaging apparatus, and the obtained X-ray image was evaluated. X-ray irradiation conditions of the X-ray tube were tube voltage: 50 kv, tube current: 100 mA, and irradiation time: 50 msec. The results are shown in
[0107]
[0108] As shown in
IND7TRIAL APPLICABILITY
[0109] According to the grid of the present invention, when the grid is viewed in a plan view in a state that the grid is provided adjacent to the surface of the X-ray detector, at least a part of the X-ray absorption part overlaps with the imaging part of the X-ray detector and an overlapping state of the X-ray absorption part and the imaging part transitions. Further, as a result of the transition of this overlapping state, the grid includes the plurality of X-ray absorption parts (the first X-ray absorption parts) having the same overlapping state with the corresponding imaging parts in a predetermined cycle, and the predetermined cycle is set within the range of 7.5 mm or more and 310 mm or less. By using the grid of the present invention, it is possible to obtain a clear high-quality X-ray image in which grid lines and grid artifacts are not visually recognized without exactly matching the pitch of the X-ray absorption parts of the grid with the pitch of the pixels of the X-ray detector and accurately aligning the grid with respect to the X-ray detector. As a result, this makes it possible to perform accurate X-ray imaging of a subject. Therefore, the present invention has industrial applicability.