CASSETTE, CASSETTE SUPPORT SYSTEM AND CONTAINER ASSEMBLY FOR STORING A TUBULAR STORAGE ASSEMBLY
20210316922 · 2021-10-14
Assignee
Inventors
- Jeroen Gerrit Anton Gebbink (Helmond, NL)
- Marinus Antonius Leonarda Van Heck (Haarsteeg, NL)
- Stijn Antonius Petrus Verhoeven (Beek en Donk, NL)
Cpc classification
B65D75/5883
PERFORMING OPERATIONS; TRANSPORTING
B65B43/14
PERFORMING OPERATIONS; TRANSPORTING
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
B65D71/50
PERFORMING OPERATIONS; TRANSPORTING
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
B65D75/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D71/50
PERFORMING OPERATIONS; TRANSPORTING
B65B43/12
PERFORMING OPERATIONS; TRANSPORTING
B65B43/14
PERFORMING OPERATIONS; TRANSPORTING
B65D75/00
PERFORMING OPERATIONS; TRANSPORTING
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a cassette for storing a tubular storage assembly, the tubular storage assembly having a plurality of elongated guiding elements onto which containers can be carried, wherein the elongated guiding elements are configured to be maintained in a tubular arrangement, the cassette includes a cassette housing configured to accommodate the tubular storage assembly, the elongated guiding elements of the tubular storage assembly extending in an axial direction of the cassette housing; and a carrier arranged to be movable inside the cassette housing and configured to carry the tubular storage assembly; wherein the cassette housing comprises at least one stop element for stopping movement of the carrier in the axial direction and wherein the carrier and cassette housing are configured to allow the carrier to be essentially freely movable in transverse directions; and wherein the carrier comprises at least one alignment element.
Claims
1. A cassette for storing a tubular storage assembly, the tubular storage assembly comprising a plurality of elongated guiding elements onto which a plurality of rows of containers can be carried, wherein the elongated guiding elements are configured to be maintained in a substantially tubular arrangement while the containers extend in an interior space formed by the tubular arrangement, the cassette comprising: a cassette housing configured to accommodate the tubular storage assembly, the elongated guiding elements of the tubular storage assembly extending in the axial direction of the cassette housing; and a carrier arranged to be movable inside the cassette housing and configured to carry the tubular storage assembly; wherein the cassette housing comprises at least one stop element for stopping movement of the carrier in the axial direction of the cassette housing and wherein the carrier and cassette housing are configured to allow the carrier to be essentially freely movable in transverse directions; and wherein the carrier comprises at least one alignment element, wherein the at least one alignment element is configured to align the carrier relative to an external device to be arranged next to the cassette.
2. The cassette as claimed in claim 1, wherein the at least one alignment element of the carrier is configured to engage at least one alignment element of the external device.
3. The cassette as claimed in claim 1, wherein the carrier comprises at least one alignment element configured to align the carrier relative to a first external device arranged at a first end of the cassette and at least one other alignment element configured to align the carrier relative to a second external device arranged at a second end of the cassette.
4. The cassette as claimed in claim 1, wherein the at least one alignment element of the carrier is an alignment hole configured to receive an alignment pin from the external device and/or wherein the at least one alignment element of the carrier is an alignment pin configured to be inserted into an alignment hole provided in the external device.
5. (canceled)
6. The cassette as claimed in claim 4, wherein the at least one alignment hole has a lead-in part for guiding the alignment pin to be inserted in the alignment hole, the lead-in part preferably comprising a surface selected from the group consisting of a chamfered surface and a conical surface and/or wherein the at least one alignment pin has a chamfered part and wherein the lead-in part of the alignment hole and/or the chamfered part of the alignment pin are configured to move the carrier towards a predefined alignment position relative to the external device.
7. (canceled)
8. (canceled)
9. The cassette as claimed in claim 6, wherein the lead-in part of the alignment hole and/or the chamfered part of the alignment pin are configured to move the carrier in a transverse direction only towards a predefined alignment position, independent from a position of the cassette housing.
10. The cassette as claimed in claim 4, wherein the alignment pin is mounted so as to be movable between a retracted position wherein the alignment pin extends outside the alignment hole and an alignment position wherein the alignment pin is inserted in the alignment hole, optionally comprising a drive mechanism configured to move the alignment pin between the retracted position and the alignment position.
11. (canceled)
12. The cassette as claimed in claim 1, wherein a first alignment element is provided in a first end face of the cassette and a second alignment element is provided in a second end face of the cassette.
13. (canceled)
14. The cassette as claimed in claim 1, wherein the cassette housing comprises a first stop element and a second stop element arranged to abut respectively a first end face of the carrier and a second end face of the carrier.
15. The cassette as claimed in claim 1, comprising a first axial opening in a first end wall of the cassette housing for allowing a discharge of the containers from the cassette and/or a second axial opening in a second end wall of the cassette housing for allowing the application of a pushing force on the containers.
16. The cassette as claimed in claim 1, wherein the external device is a container discharge device configured to receive the containers from the tubular storage assembly into a receiving portion and to move removed containers from the receiving portion towards a discharge portion and/or wherein the external device is a container push device configured to push the containers and/or the tubular storage device in the axial direction of the cassette housing.
17. Cassette A cassette support system configured to support at least one cassette as claimed in claim 1, wherein the cassette support system further comprises a lift mechanism for lifting at least one of the at least one cassette relative to the external device.
18. The cassette support system as claimed in claim 17, wherein the lift mechanism is configured to lift the cassette housing and the carrier arranged therein so as to position the cassette housing substantially at a same height level as a height level of a first external device and a second external device when a first external device is arranged at a first end of the cassette and a second external device is arranged at a second end, opposite the first end, of the cassette.
19. (canceled)
20. The cassette support system as claimed in claim 17, wherein the lift mechanism is configured to arrange the cassette housing and the carrier arranged therein in a first position roughly aligned with at least one of a first external device and a second external device and wherein the alignment elements are configured to subsequently arrange the carrier in a second position accurately aligned with the at least one of the first external device and second external device.
21. The cassette support system as claimed in claim 20, wherein the alignment elements are configured to subsequently arrange the carrier in the second position with carrier movement being from a retracted position wherein an alignment pin extends outside an associated alignment hole to an alignment position wherein the alignment pin is inserted in the alignment hole.
22. The cassette support system as claimed in claim 17, wherein the cassette support is configured to carry a plurality of cassettes, wherein the lift mechanism is configured to position the cassettes one by one aligned with a discharge device and/or a push device wherein the cassette support system optionally comprises a carousel type lift mechanism.
23. (canceled)
24. (canceled)
25. A container assembly for storing the tubular storage assembly, the container assembly comprising: a cassette as claimed in claim 1; a cassette support system configured to support at least one cassette, wherein the cassette support system further comprises a lift mechanism for lifting at least one of the at least one cassette relative to the external device; and a container discharge device comprising a receiving portion and a discharge portion, the discharge device being arranged next to an axial opening in an end wall of the cassette housing and being configured to receive containers from the tubular storage assembly in the receiving portion and move removed containers from the receiving portion towards the discharge portion; wherein the carrier of the cassette comprises at least one first alignment element and the discharge device comprises at least one second alignment element, wherein the at least one first and second alignment elements are configured to displace the carrier and the tubular storage assembly thereon in a transverse direction relative to the cassette housing to align the carrier with the container discharge device.
26. The container assembly as claimed in claim 25, further comprising a push device arranged opposite a second axial opening in an end wall of the cassette housing and configured to apply a pushing force on the containers, wherein the carrier comprises at least one third alignment element and the push device comprises at least one fourth alignment element, wherein the at least one third and one fourth alignment elements are configured to displace the carrier and the tubular storage assembly thereon in the transverse direction relative to the cassette housing to align the carrier with the push device.
27. The container assembly as claimed in claim 25, wherein the discharge device further comprises: a gripper unit; and a drive configured to cause the storage assembly support and the gripper unit to rotate relative to each other; wherein the gripper unit is configured to grip dispensing spouts of containers moved into the discharge device and successively passing by the gripper unit, to transport the gripped dispensing spouts and associated containers in essentially the axial direction of the cassette housing and to collect the dispensing spouts at the discharge portion.
28. The cassette support system as claimed in claim 17, wherein the lift mechanism is configured to lift the cassette housing and the carrier arranged therein so as to position the cassette housing substantially at a same height level as the external device.
Description
[0036] Further characteristics of the present invention will be elucidated in the accompanying description of various preferred embodiments thereof. In the description reference is made to the annexed figures.
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, that the present invention may be practiced without these specific details. In other instances, well-known structures and devices are not described in exhaustive detail, in order to avoid unnecessarily obscuring the present invention.
[0048] As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope of the present invention. Any recited method can be carried out in the order of events recited or in any other order which is logically possible
[0049] It is noted that, as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation.
[0050] In the following description several embodiments of a discharge system are described. Each discharge system generally comprises a tubular storage assembly support configured to carry one or more tubular storage assemblies, a discharge device configured to discharge the pouch containers 3 from a discharge end of the tubular storage assembly 1 and, optionally, a push device configured to push the pouch containers 3 towards the discharge device.
[0051] As herein defined the tubular storage assembly 1 may be an assembly of guiding elements 2 placed in such arrangement that they define the shape of a tube. Herein the tubular storage assembly 1 may therefore also be denoted by the term “tubular arrangement”. Each of the guiding elements 2 of the tubular storage assembly 1 is configured to allow guiding of one or more pouch containers 3 so that the pouch containers 3 may be stored inside the interior formed by the combination of guiding elements 2. Several examples of a tubular storage assembly 1 are described hereafter that may be unloaded by a discharge device 60, for instance a discharge device as described in WO 2017/032470 A1, the content of which is herein incorporated by reference.
[0052]
[0053] Referring to
[0054] Guiding rail or guiding element 2 is an elongated section comprising an upper part 16, a first side wall 17 and a second side wall 18, both side parts extending roughly orthogonally with respect to the upper part 16. At the free ends of the side walls 17, 18 a slotted carrier part for carrying the spout 5 of a spouted pouch 3 is provided. The carrier part comprises inwardly extending section flanges 19, 20 forming a slot or channel 39 between the free ends of the flanges 19, 20. The distance (d.sub.1) between the section flange 19 of the first side wall 17 and section flange 20 of the second side wall 18 is slightly larger than the distance between upright walls 14,23 of the spout 5 and smaller than the width of the upper flange part 11 and lower flange part 12 of the spout 5. Furthermore the section flanges 19, 20 are provided at their respective outer ends with longitudinal ridges 21, 22 along which the upper flange part 11 of the dispensing element (spout 5) of the pouch container 3 can be slid. The distance between the upper flange part 11 and the lower flange part 12 of the spout 5 is slightly larger than the distance d.sub.2 between the top and bottom of a longitudinal ridge 21,22 and such that the longitudinal ridges 21, 22 are properly maintained between the upper flange part 11 and lower flange part 12. Therefore the pouch container 3 can be moved easily into the guiding element 2 by sliding the spout 5 smoothly (in direction P.sub.1) to be stably maintained within the guiding element 2 by the both flange parts 11, 12 of the spout 5 and the section flanges 19, 20 of the guiding element 2. The number of pouch containers 3 that can be arranged in the guiding element 2 depends amongst others on the length of the guiding element 2 and the dimensions of the respective spouts 5 of the pouches 3. As a not limiting example a typical guiding element 2 may carry between 50 and 60 pouches.
[0055] Referring to
[0056] When the guiding elements 2 are pivoted into the tubular arrangement, the last two guiding elements may be connected to each other as well, resulting in the tubular arrangement of the tubular storage assembly 1 as shown in
[0057] Referring to
[0058] The number of guiding elements 2 of the tubular arrangement may vary. Generally the number of guiding elements 2 is n, wherein n=1, 2, 3, 4 . . . . Furthermore, not all guiding elements 2 need to be filled with containers 3. In embodiments of the invention only a subset of the guiding elements 2 is selectively filled, for instance six or twelve of a total number of 24 guiding elements 2, depending on the shape and/or size of the containers 3, for instance with a view to provide for a compact storage.
[0059] In a typical (but non-limiting) example 24 containers per rotation (revolution) can be accommodated in the tubular arrangement. Depending on the length of the guiding elements 2 and the dimensions of the containers 3 about 53 rotations can be accommodated in the tubular arrangement. This means that the storage capacity of one tubular storage assembly 1 can be as high as 1272 containers.
[0060] Once the tubular storage assemblies 1 have arrived at the site where they are to be unloaded, they may be arranged in cassettes 30. An embodiment of a cassette 30 is shown in
[0061] Various embodiments of a cassette comprised of a housing and a movable carried arranged in the housing are conceivable. In embodiments of the present disclosure the cassette housing comprises a first end wall, a second end wall opposite the first end wall, and one or more cassette housing elements connected or formed between the first and second end walls. At least one of the cassette housing elements may be formed by a wall, bar, rod or the like. For instance, referring to
[0062] Returning to the embodiment of
[0063] The tubular storage assembly 1 has been placed on an elongated carrier 32 (hatched part,
[0064] In order to confine the carrier 32 inside the cassette housing 31 in both axial directions the cassette housing 31 comprises one or more stop elements. In the embodiment shown in
[0065] The carrier 32 may remain unattached to the cassette housing 31 other than both end walls 38, 39, as long as it is maintained between both walls 38, 39 in axial direction (A). However, the carrier 32 may be moved with respect to the cassette housing 31 in any transverse direction (or, in other words, the carrier may be freely moved in the z- and y-directions).
[0066] Furthermore, the carrier 32 has a first (carrier) end face 42 and a second (carrier) end face 43, opposite the first end face 42. In the embodiment shown in
[0067] The external device could be a container discharge device 60 and a push device 70 as shown in
[0068] The cassette support system 55 may comprise a lift mechanism 56 having a platform 57 on which the cassettes 30 are stacked. The lift mechanism 56 may be configured to move the stack of cassettes 30,30.sup.1,30.sup.2,30.sup.3 in upward and downward direction (P, see
[0069] Examples of discharge devices 60 are described in WO 2017/032470 A1 and EP 3 225 573 A1, the content of which is herein incorporated by reference. Furthermore,
[0070]
[0071] In order to receive the containers 3 in a reliable manner the channels 39 in the guiding elements 2 should be accurately aligned with the receiving portion 61 of the discharge device 60, more specifically with the rotatable gripper unit 65. More specifically, the lift mechanism 56 is able to transport the cassette 30 including the carrier 32 on which the tubular storage assembly 1 rests to a first position wherein the carrier 32 is roughly in line with the discharge device 60. Typically, the lift mechanism 56 is able to align the carrier 32 with an accuracy of +/−4 mm in y-direction and 4 mm in x-direction. This accuracy may not be sufficient for the alignment of the carrier 32 and thereby the alignment of the tubular storage assembly 1 with respect to the discharge device 60. Typically the latter, higher accuracy (of the carrier) should be in the range of +/−2 mm.
[0072] According to embodiments of the present disclosure the accuracy of the positioning of the carrier 32 may be improved by the alignment elements 44 (and alignment elements 45 as well) in the carrier 32 and the associated alignment elements 46 in the front wall 69 of the discharge device 60. In the embodiment shown in the figures the alignment elements 44 of the cassette 32 are alignment holes 48 and the alignment elements 46 of the discharge device 60 are alignment pins 47.
[0073] The alignment pins 47 may be mounted in such a manner to the discharge device 60 that they can be moved from a retracted position (pin 47, solid lines, figurer 7, wherein the alignment pin 47 is retracted and therefore extends outside the associated alignment hole 48) in direction P.sub.2 (
[0074] The alignment elements 44, 45, 46 (alignment pins 47 and alignment holes 48) are configured to displace the carrier 32 and the tubular storage assembly 1 thereon in transverse direction relative to the cassette housing 31 and the discharge device 60 during the insertion the alignment pins 47 in order to more accurately align the carrier 32 relative to the discharge device 60.
[0075] The movement of the retractable alignment pins 47 between the alignment position and the retracted position can be done manually and/or by using a drive mechanism (for instance an electric motor, not shown in the figures).
[0076] Although in the shown embodiments the alignment elements 46 of the discharge device 60 are alignment pins 47 and the alignment elements 44, 45 in the carrier 32 are alignment holes 48, this could also be (partially) the opposite. For instance, in other embodiments, the alignment elements 46 of the discharge device 60 are alignment holes and the alignment elements 44, 45 of the carrier 32 are alignment pins. In still other embodiments both the carrier 32 and the discharge device 60 may have a combination of one or more alignment pins and one or more alignment holes.
[0077] The second external device arranged next to the opposite end of the cassette 30 may be a so-called push device 70. Examples of push devices 70 are described in documents WO 2017/032470 A1 and EP 3 225 573 A1 as well.
[0078] The push device 70 may be positioned next to (i.e. opposite to) the second end wall 39 of the cassette housing 31. The push device 70 may comprise a stationary frame 71 for carrying a pusher element 72 having a number of radial pins 73 configured to engage one or more pouch containers 3 of the tubular storage assembly 1 and push them in the direction of the discharge device 60 (axial direction P.sub.3,
[0079] In some embodiments it may be sufficient to align the cassette housing 31 with the push device 70 in a less accurate manner (for instance by using the lift mechanism 56 only). However, in the embodiments shown in the figures, the alignment accuracy is increased by using similar alignment elements in the second end face 43 of the carrier 32 as were used in the first end face 42. Referring to
[0080] As shown in
[0081] According to another aspect a lift mechanism is provided wherein a number of cassettes 30 (for instance 10 cassettes, but this number could be smaller or higher) can be lifted and lowered in an easy and simple manner, so that a cassette 30 with an unloaded tubular storage assembly 1 can be replaced by a fully loaded one, in a fast and reliable manner and essentially without needing any human intervention.
[0082] According to an aspect of the present disclosure a cassette support system for supporting a plurality of cassettes may be provided with a lift mechanism configured to make it possible to successively present the cassettes to one or more unloading positions next to one or more respective discharge devices.
[0083] More specifically, the second cassette 30.sup.2 is supported on at least one pair of brackets 113.sup.1 and 113.sup.2 provided sideways of the cassette's longitudinal side surface, while the fourth cassette 30.sup.4 is supported on at least one pair of brackets 113.sup.3 and 113.sup.4. Each of the brackets 113.sup.1-113.sup.4 comprises a generally L-shaped arm 114 that is pivotably connected (through a pivot 115) to a respective support element 110 mounted to any one of the upright frame parts 102 and the central upright frame part 106. The L-shaped arm 114 of a bracket is spring mounted in such a manner that the arm 114 is urged to pivot to a closed, supporting position, as is shown (for instance) in
[0084] The lift mechanism 103 comprises a number of actuators 104.sup.1,104.sup.2, for instance comprising hydraulic cylinders, electric motors etc.) that are configured to move the platform 105 upward and downward while keeping the platform in horizontal orientation. When the platform 105 is moved upward (direction 117,
[0085] Starting from the situation of
[0086] Once opening pins 129.sup.1,129.sup.2 are moved in outward directions using drive elements 128.sup.1 and 128.sup.2 so that the associated brackets 113.sup.3 and 113.sup.4 are moved against the spring-action towards their open positions, as is shown in
[0087] Generally, in the arrangements described in connection with any of
[0088] It is to be understood that this invention is not limited to particular embodiments described, as such may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.