THERMOPLASTIC MOULDED PART, METHOD FOR MANUFACTURING SAME, AND DUCT INCORPORATING SAME
20210316887 · 2021-10-14
Inventors
Cpc classification
B29B15/122
PERFORMING OPERATIONS; TRANSPORTING
B29C45/372
PERFORMING OPERATIONS; TRANSPORTING
F16L11/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L57/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2033/0213
PERFORMING OPERATIONS; TRANSPORTING
B64D13/00
PERFORMING OPERATIONS; TRANSPORTING
B64G1/48
PERFORMING OPERATIONS; TRANSPORTING
F16L9/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C70/085
PERFORMING OPERATIONS; TRANSPORTING
B29K2105/12
PERFORMING OPERATIONS; TRANSPORTING
B64D2013/0625
PERFORMING OPERATIONS; TRANSPORTING
B64D2033/022
PERFORMING OPERATIONS; TRANSPORTING
F16L43/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64G1/48
PERFORMING OPERATIONS; TRANSPORTING
B29B15/12
PERFORMING OPERATIONS; TRANSPORTING
B29C70/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a thermoplastic molded part able to constitute a duct of an aerial vehicle or space vehicle, to a method of manufacturing same, and to this duct which comprises said part. For example, provided is a part according to the invention, which has an external surface (2) with symmetry of revolution at least in part, is such that the external surface comprises a multitude of integrally molded depressions (6) which are connected to one another in pairs by crests (7), and that: each of the depressions has a largest transverse dimension D between the adjacently paired crests of between 3 mm and 10 mm, measured in a direction d perpendicular to the crests delimiting each depression, and each of the crests has an apex of transverse width L measured in said direction d, where L<D.
Claims
1. A molded thermoplastic-matrix part able to constitute a duct (1, 1′) equipping an aerial vehicle or space vehicle, the part having an external surface (2, 2′) with symmetry of revolution at least in part, wherein the external surface comprises a multitude of integrally molded depressions (6, 6′) connected in pairs to one another by crests (7, 7′), and wherein: each of the depressions has a largest transverse dimension D between the adjacently paired crests of between 3 mm and 10 mm, measured in a direction d perpendicular to the crests delimiting each depression, and each of the crests has an apex of transverse width L measured in said direction d, where L<D.
2. The part according to claim 1, wherein each of the depressions (6, 6′) has an essentially spherical or cylindrical concave surface.
3. The part according to claim 2, wherein L<0.5 D.
4. The part according to claim 3, wherein L<0.2 D.
5. The part according to claim 2, wherein the concave surface is defined by a radius of curvature R linked to said largest transverse dimension D by 0.5 D<R<2 D.
6. The part according to claim 5, wherein the concave surface is defined by said radius of curvature R linked to said largest transverse dimension D by 0.7 D<R<1.5 D.
7. The part according to claim 1, wherein the part has a difference in thickness, measured between each of the crests (7, 7′) and a bottom (6a) of the adjacent depressions (6, 6′), from the external surface (2, 2′) to a radially opposite internal surface (5, 5′) of the part, of between 0.2 mm and 2 mm.
8. The part according to claim 7, wherein the part has said difference in thickness of between 0.3 mm and 1.3 mm.
9. The part according to claim 1, wherein the depressions (6, 6′) are identical and regularly spaced so as to form at least one peripheral row of depressions between two open ends (3, 3′ and 4, 4′) of the part, the or each row extending over a periphery of the external surface (2, 2′) with a repetition pitch having a value equal to D+L between two consecutive depressions in the or each row.
10. The part according to claim 7 or 9, wherein said difference in thickness of the part is between: 0.8 mm and 1.3 mm when said pitch between depressions (6, 6′) is between 6 mm and 8 mm, or 0.3 mm and 0.7 mm when said pitch between depressions (6, 6′) is between 3 mm and 5 mm.
11. The part according to claim 10, wherein said difference in thickness of the part is between: 0.8 mm and 1.3 mm when said pitch between depressions (6, 6′) is between 6 mm and 8 mm, where 0.7 D<R<D, or 0.3 mm and 0.7 mm when said pitch between depressions (6, 6′) is between 3 mm and 5 mm, where D<R<1.3 D.
12. The part according to claim 9, wherein the depressions (6, 6′) form a plurality of said peripheral rows spaced over the external surface (2, 2′), the depressions of each row each having an essentially spherical concave surface and being formed discontinuously on the external surface in the manner of golf ball dimples.
13. The part according to claim 9, wherein the depressions (6, 6′) form a peripheral row on the external surface (2, 2′), the depressions of said row each having a continuous essentially semicylindrical concave surface on the external surface.
14. The part according to claim 1, wherein the part is injection-molded and has two open ends (3, 3′ and 4, 4′) which each have, independently of one another, an essentially circular, elliptical or polygonal end periphery.
15. The part according to claim 1, wherein the part is constituted by a polymeric composition based on at least one thermoplastic polymer chosen from among polyamides (PA), poly(phenylene sulfide) (PPS), polyether imides (PEI), polyphthalamides (PPA), polyphenylsulfones (PPSU), polyether ether ketones (PEEK), polyaryl ether ketones (PAEK) and polyvinylidene fluorides (PVDF).
16. The part according to claim 15, wherein the composition comprises a reinforcement comprising: a reinforcing filler dispersed in the composition chosen from among organic fillers including carbon blacks and carbon nanotubes, and inorganic fillers, and/or reinforcing fibers chosen from among glass fibers and carbon fibers, forming a unidirectional or woven reinforcement.
17. The part according to claim 16, wherein the reinforcement comprises discontinuous glass fibers in a mass fraction of between 20 and 40%.
18. A method for manufacturing a part according to claim 1, wherein there is implemented a step of injection-molding, in a mold configured to negatively form said depressions (6, 6′) and said crests (7, 7′), of a polymeric composition comprising said thermoplastic matrix and possibly a reinforcement comprising a reinforcing filler dispersed in the composition and/or reinforcing fibers.
19. A duct (1, 1′) for an aerial vehicle or space vehicle, the duct being configured to be mounted within the vehicle while conveying a liquid or gaseous fluid therein, wherein the duct comprises or is constituted by a part according to claim 1 that is able to resist cracking of the part due to impacts of tools during installation or maintenance operations in the vicinity of the duct.
20. The duct (1, 1′) according to claim 19, wherein the duct forms an air intake for an air-conditioning unit of the vehicle so as to supply conditioned air to at least one cabin or passenger compartment of the vehicle, the duct comprising: a first open end (3, 3′) of an essentially circular or elliptical periphery that is configured to be connected in a leaktight manner to a line of the air-conditioning unit opening inside the cabin or passenger compartment, and a second open end (4, 4′) which has a widened cross section with respect to that of the first end, which is configured to be connected to an air-air heat exchanger of the vehicle.
21. The duct (1, 1′) according to claim 20, wherein said second open end (4, 4′) has an essentially polygonal or oblong periphery which is configured to be connected to an air-air heat exchanger of the vehicle external to the cabin or passenger compartment.
22. The duct (1, 1′) according to claim 20, wherein the duct has a passage cross section that increases from the first end (3, 3′) to the second end (4, 4′), the duct being provided with means of connection to said air-conditioning unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Other features, advantages and details of the present invention will become apparent from reading the following description of several exemplary embodiments of the invention given by way of illustration and in a non-limiting manner in relation to the appended drawings, in which:
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[0064] The duct 1 according to the example of the invention illustrated in
[0067] The lower end 3 is extended by a lower portion of the external surface 2 with symmetry of revolution, of essentially curved cylindrical shape, which is extended progressively and continuously by an upper portion essentially in the form of a truncated pyramid with a rectangular base terminating in the upper end 4.
[0068] The duct 1′ according to the example of the invention illustrated in
[0069] The internal surface 5, 5′ of the duct 1, 1′ can have a smooth geometry, by contrast with the external surface 2, 2′ which, according to the invention, comprises a multitude of integrally molded depressions 6, 6′ which are connected to one another in pairs by crests 7, 7′ (visible in
[0072] In the examples of
[0073] In the first embodiment of the invention of
[0074] In the second embodiment of the invention illustrated in the photographs of
Tests on Specimens Having an External Surface According to the Invention
Specimens Tested
[0075] First molded parallelepipedal specimens were prepared by injection-molding one and the same thermoplastic-matrix polymeric composition such that first textured specimens obtained each had one of their two major surfaces which was textured according to
[0076] Each first smooth specimen had dimensions of 950 mm×950 mm×7 mm and a mass of 46.6 g. Each first textured specimen had macro-cells of the type resembling those of a golf ball, a mass of 48.4 g and major surfaces of dimensions 950 mm×950 mm with a thickness defined by an average mesh of 7 mm of the macro-cells.
[0077] Second molded parallelepipedal specimens A, B, C, D, E, F were prepared by injection-molding one and the same composition with a PEEK thermoplastic matrix reinforced by 30% by mass of glass fibers (material bearing the tradename Victrex® 150GL30), the specimens A and B having one of their two major surfaces which was in accordance with the second embodiment of the invention of
[0078] The injection-molding of all the specimens involved using molds of the plunger and die type, using a maximum pressure in the cavity of each mold of approximately 1500 bar, and a temperature in each mold of between 180 and 200° C.
[0079] More precisely, six identical specimens A1 to A6 each had a major textured surface according to
TABLE-US-00001 TABLE 1 Minimum thickness (mm) 2.5 Thickness at the apex (mm) 2.9 Mass (g) 38.9 Spacing between opposite bearing points of each specimen (mm) 100 Radius of each depression (mm) 5 Repetition pitch of the depressions (mm) 4.36
[0080] Nine identical specimens B1 to B9 each had a major textured surface according to
TABLE-US-00002 TABLE 2 Minimum thickness (mm) 2.5 Thickness at the apex (mm) 3.6 Mass (g) 41.7 Spacing between opposite bearing points of each specimen (mm) 100 Radius of each depression (mm) 5 Repetition pitch of the depressions (mm) 6.95
[0081] Six identical “control” specimens C1-C6 with the two smooth major surfaces each had the characteristics detailed in Table 3 below.
TABLE-US-00003 TABLE 3 Thickness (mm) 2 Mass (g) 29.7 Spacing between opposite bearing points of each specimen (mm) 100
[0082] Six identical “control” specimens D1-D6 with the two smooth major surfaces each had the characteristics detailed in Table 4 below.
TABLE-US-00004 TABLE 4 Thickness (mm) 3 Mass (g) 44.25 Spacing between opposite bearing points of each specimen (mm) 100
[0083] Five identical “control” specimens E1-E5 with the two smooth major surfaces each had the characteristics detailed in Table 5 below.
TABLE-US-00005 TABLE 5 Thickness (mm) 4 Mass (g) 56.75 Spacing between opposite bearing points of each specimen (mm) 100
[0084] Five identical “control” specimens F1-F5 with the two smooth major surfaces each had the characteristics detailed in Table 6 below.
TABLE-US-00006 TABLE 6 Thickness (mm) 5 Mass (g) 73 Spacing between opposite bearing points of each specimen (mm) 100
Implementation of the Impact Tests on These Specimens and Results
[0085] Use was made of the drop weight tower illustrated in
First Specimens According to FIG. 7:
[0086] The impact tests carried out on the first specimens having a textured major face according to the first embodiment of the invention showed an improved limit impact energy before visible damage as compared with that of the first smooth specimens of the same thickness, demonstrating an improved impact resistance in relation to the latter.
Second Specimens A1-A6 According to FIGS. 8-9:
[0087] Table 7 below details the results of the tests carried out for each specimen A1 to A6, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00007 TABLE 7 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 A1 3.0 Good Mark on outer side Good Mark on outer side A2 3.5 Good Mark on outer side Good Mark on outer side A3 4.0 Poor Complete breakage — — A4 3.7 Poor Complete breakage — — A5 3.6 Poor Complete breakage — — A6 3.5 Good Mark on outer side Good Mark on outer side
[0088] Table 7 shows that the limit impact energy before rupture for the specimens A1-A6 was 3.5 J.
Second Specimens B1-B9 According to FIGS. 10-11:
[0089] Table 8 below details the results of the tests carried out for each specimen B1 to B9, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00008 TABLE 8 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 B1 3.0 Good Mark on outer side Good Mark on outer side sensitive to the touch B2 3.2 Good Mark on outer side Good Mark on outer side B3 3.5 Good Mark on outer side Good Mark on outer side B4 3.6 Good Mark on outer side Good Mark on outer side sensitive to the touch B5 4.0 Poor Complete breakage — — B6 3.7 Good Mark on outer side Good Mark on outer side B7 3.8 Good Mark on outer side Good Mark on outer side B8 3.9 Poor Complete breakage — — B9 3.8 Good Mark on outer side Good Mark on outer side
[0090] Table 8 shows that the limit impact energy before rupture for the specimens B1-B9 was 3.8 J.
“Control” Specimens C1-C6 According to FIG. 12:
[0091] Table 9 below details the results of the tests carried out for each specimen C1 to C6, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00009 TABLE 9 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 C1 3.5 Poor Complete breakage — — C2 3.0 Poor Complete breakage — — C3 2.5 Poor Partial breakage — — C4 2.0 Good No mark Poor Complete breakage C5 2.0 Good Mark on outer side Poor Partial breakage C6 2.0 Poor Partial breakage — —
[0092] Table 9 shows that the limit impact energy before rupture for the specimens C1-C6 was less than 2.0 J.
“Control” Specimens D1-D6 According to FIG. 13:
[0093] Table 10 below details the results of the tests carried out for each specimen D1 to D6, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00010 TABLE 10 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 D1 2.0 Poor Interior crack — — D2 2.0 Good Mark on outer side Poor Interior crack D3 2.0 Good Mark on outer side Good Mark on outer side D4 2.5 Good Mark on outer side Poor Complete breakage D5 2.5 Poor Complete breakage — — D6 2.5 Good Mark on outer side Good Mark on outer side
[0094] Table 10 shows that the limit impact energy before rupture for the specimens D1-D6 was 2.0 J.
“Control” Specimens E1-E5 According to FIG. 14:
[0095] Table 11 below details the results of the tests carried out for each specimen E1 to E5, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00011 TABLE 11 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 E1 2.5 Good Mark on outer side Good Mark on outer side E2 3.0 Good Mark on outer side Good Mark on outer side E3 3.5 Good Mark on outer side Good Mark on outer side E4 4.0 Good Mark on outer side Poor Complete breakage E5 4.0 Poor Complete breakage — —
[0096] Table 11 shows that the limit impact energy before rupture for the specimens E1-E5 was between 3.5 and 4.0 J.
“Control” Specimens F1-F5 According to FIG. 15:
[0097] Table 12 below details the results of the tests carried out for each specimen F1 to F5, in terms of impact energy, of status of the specimen (good or poor state) after a first impact and possibly after a second impact for a given impact energy, and of identification of the visible damage after each impact (comments concerning the impacted textured outer side of each specimen, provided that it is not broken subsequent to each impact).
TABLE-US-00012 TABLE 12 Impact Status of Comment on Status of Comment on Specimen energy (J) impact No 1 impact No 1 impact No 2 impact No 2 F1 5.0 Good Mark on outer side Good Mark on outer side F2 6.0 Good Mark on outer side Good Mark on outer side F3 8.0 Poor Complete breakage — — F4 7.0 Good Mark on outer side Good Mark on outer side F5 7.5 Poor Complete breakage — —
[0098] Table 12 shows that the limit impact energy before rupture for the specimens F1-F5 was between 7.0 and 7.5 J.
[0099] These tests show that the textured surfaces according to
[0100] In particular, Tables 7 and 8 show that the textured surfaces according to the second embodiment of the invention provide the specimens A and B incorporating them with a markedly increased limit impact energy before rupture, and hence a significantly improved impact resistance, by comparison with the specimens C and D of equivalent thicknesses ranging from 2 mm to 3 mm (see Tables 9 and 10).
[0101] Table 11 shows that the thickness of the “control” specimens (see specimen E) needs to be increased to 4 mm in order to obtain an equivalent limit impact energy before rupture (of between 3.5 and 4.0 J), that is to say a mass gain of approximately 25% for the parts A and B according to the two embodiments of the invention.
[0102] These results also show an increase in the limit impact energy before rupture with the thickness of the specimens (see Tables 7-8 for specimens A and B, and Tables 9-12 for specimens C-F).
[0103] The results of Tables 7-8 for the second embodiment of the textured surface according to the invention additionally show that the spacing of the crests and depressions with a high repetition period (i.e. a reduced frequency or repetition pitch affording a more spaced-apart arrangement of the crests/depressions) constitutes a preferred exemplary embodiment of the invention, given that the limit impact energy before rupture is 3.8 J for
[0104] This preferred example of the invention of