DISHWASHER

Abstract

A box-type dishwasher (1), wherein the dishwasher (1) has a fresh-water connection (20) with a feed valve (21), wherein a water-treatment system with a reverse-osmosis device (22) is provided downstream of the feed valve (21) in order to treat, in particular as required, as least some of the fresh water fed to the dishwasher (1) via the fresh-water connection (20), wherein a backflow preventer (6) is provided between the feed valve (21) and the reverse-osmosis device (22) in order to prevent water from flowing back from the dishwasher (1) into a fresh-water-supply installation (100) which is, or can be, flow-connected to the fresh-water connection (20).

Claims

1. A box-type dishwasher (1), wherein the dishwasher (1) has a fresh-water connection (20) with a feed valve (21), wherein a water-treatment system with a reverse-osmosis device (22) is provided downstream of the feed valve (21) in order to treat, as required, as at least some of the fresh water fed to the dishwasher (1) via the fresh-water connection (20), wherein a backflow preventer (6) is provided between the feed valve (21) and the reverse-osmosis device (22) in order to prevent water from flowing back from the dishwasher (1) into a fresh-water-supply installation (100) which is, or can be, flow-connected to the fresh-water connection (20).

2. The dishwasher (1) as claimed in claim 1, wherein the reverse-osmosis device (22) has a membrane module (23) having a fresh-water inlet which is, or can be, flow-connected to the backflow preventer (6), having a permeate outlet (24) and having a concentrate outlet (25), wherein a prefilter (26) and a booster pump (27) are provided in a flow connection between the fresh-water inlet and the membrane module (23).

3. The dishwasher (1) as claimed in claim 2, wherein the permeate outlet (24) of the membrane module (23) is, or can be, flow-connected to a water heater (15) integrated in the dishwasher (1), and wherein the concentrate outlet (25) of the membrane module (23) is, or can be, flow-connected to a drainage means of the dishwasher (1) via an air-admission valve (16).

4. The dishwasher (1) as claimed in claim 1, wherein a flow connection between the backflow preventer (6) and the reverse-osmosis device (22) contains within it an air-extraction tank (17) having a water inlet (18a) which is flow-connected to the backflow preventer (6), having a water outlet (18b) which is flow-connected to the reverse-osmosis device (22), and having an air-admission/air-extraction opening (19).

5. The dishwasher (1) as claimed in claim 1, wherein a softener device (30) is also provided in order to soften, as required, at least some of the fresh water fed to the dishwasher (1) via the fresh-water connection (20), wherein the softener device (30) can be, flow-connected in series with, and/or in parallel with, the reverse-osmosis device (22).

6. The dishwasher (1) as claimed in claim 5, wherein a water outlet (31) of the softener device (30) is, or can be, flow-connected to the intake side of a booster pump (27) of the reverse-osmosis device (22), wherein the delivery side of the booster pump (27) is flow-connected to a membrane module (23) of the reverse-osmosis device (22) and a permeate outlet (24) of the membrane module (23) is flow-connected to a water heater (15) which is integrated in the dishwasher (1), and wherein there is a bypass line (33) provided, via which, if required, the water outlet (31) of the softener device (30) is, or can be, directly flow-connected to the water heater (15).

7. The dishwasher (1) as claimed in claim 5 or 6, wherein a water inlet (32) of the softener device (30) is, or can be, flow-connected to the backflow preventer (6) of the dishwasher (1).

8. The dishwasher (1) as claimed in claim 7, wherein the flow connection between the water inlet (32) of the softener device (30) and the backflow preventer (6) of the dishwasher (1) contains within it an air-extraction tank (17) and/or a prefilter (26).

9. The dishwasher (1) as claimed in claim 8, wherein the air-extraction tank (17) has a water inlet (18a), which is flow-connected to the prefilter (26) or the backflow preventer (6), a water outlet (18b), which is, or can be, flow-connected to the water inlet (32) of the softener device (30), and an air-admission/air-extraction opening (19).

10. The dishwasher (1) as claimed in claim 9, wherein the air-admission/air-extraction opening (19) of the air-extraction tank (17) is flow-connected, preferably via a nonreturn valve, to a line which opens out into a treatment chamber (2) of the dishwasher (1).

11. The dishwasher (1) as claimed in claim 10, wherein the line which opens out into the treatment chamber (2) of the dishwasher (1) is flow-connected to a steam generator which is integrated in the dishwasher (1).

12. The dishwasher (1) as claimed in claim 1, wherein the dishwasher (1) has a housing (102), which accommodates a treatment chamber (2) of the dishwasher (1) and the reverse-osmosis device (22), wherein the dishwasher (1) has a single fresh-water connection (20) leading into the housing (102) and a single outflow leading out of the housing.

13. A method for operating the dishwasher (1) as claimed in claim 1, wherein fresh water is fed to the dishwasher (1), via a fresh-water connection (20) of the dishwasher (1), by a fresh-water-supply installation (100), wherein the fresh water fed to the dishwasher (1) then passes through, in this order, a backflow preventer of the dishwasher (1), a carbon prefilter (26) of the dishwasher (1), a booster pump (27) of the dishwasher (1) and a membrane module (23) of a reverse-osmosis device (22) of the dishwasher (1); or wherein the fresh water fed to the dishwasher (1) then passes through, in this order, a backflow preventer of the dishwasher (1), a carbon prefilter (26) of the dishwasher (1), a softener device (30) of the dishwasher (1) and, if required, a booster pump (27) with a downstream reverse-osmosis device (22) of the dishwasher (1).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Exemplary embodiments of the dishwasher according to the invention will be described in more detail below.

[0033] In the drawings:

[0034] FIG. 1 shows a hydraulic diagram of a first exemplary embodiment of the dishwasher according to the invention with an integrated reverse-osmosis device; and

[0035] FIG. 2 shows a hydraulic diagram of a second exemplary embodiment of the dishwasher according to the invention with an integrated reverse-osmosis device and an integrated softener device.

DETAILED DESCRIPTION

[0036] The invention relates to commercial dishwashers, in particular crockery dishwashers or utensil dishwashers, in the form of a box-type dishwasher. They contain a program control device 101 for controlling at least one cleaning program, and a treatment chamber 2, which is closeable by a door (not shown) or a hood (not shown), in a machine housing 102 for receiving items of washware to be cleaned (not shown), such as crockery, cutlery, saucepans, pans and trays.

[0037] Located below the treatment chamber 2 is a wash tank 4 for receiving sprayed liquid from the treatment chamber 2. A wash pump 8 is provided for conveying washing liquid out of the wash tank 4 through a washing liquid line system to wash nozzles 7, 9 which are directed in the treatment chamber 2 onto the region of the items of washware to be cleaned and spray the washing liquid onto the items of washware to be cleaned. The sprayed washing liquid drops back into the wash tank 4 under the action of gravitational force. As a result, the wash tank 4, the wash pump 8, the washing liquid line system and the wash nozzles 7, 9 together with the treatment chamber 2 form a washing liquid circuit. The washing liquid line system here connects the delivery side of the wash pump 8 to the wash nozzles 7, 9.

[0038] Furthermore, a final rinse system is provided for conveying final rinse liquid by means of a final rinse pump 12 through a final rinse line system to final rinse nozzles 13, 14 which are directed in the treatment chamber 2 onto the region of the items of washware to be cleaned. The sprayed final rinse liquid drops from the treatment chamber 2 into the wash tank 4 under the action of gravitational force. The final rinse liquid line system connects the delivery side of the final rinse pump 12 to the final rinse nozzles 13, 14.

[0039] The wash nozzles 7, 9 and the final rinse nozzles 13, 14 can be arranged in the regions above and/or below and, if desired, also to the sides of the washware region within the treatment chamber 2 and are each directed towards the region in which the items of washware to be treated are positioned.

[0040] Preferably, a multiplicity of wash nozzles 7 are provided on at least one upper wash arm, a multiplicity of wash nozzles 9 are provided on at least one lower wash arm, a multiplicity of final rinse nozzles 13 are provided on at least one upper final rinse arm and a multiplicity of final rinse nozzles 14 are provided on at least one lower final rinse arm.

[0041] Before final rinse liquid is sprayed during the final rinse phase in the treatment chamber 2, an amount of washing liquid corresponding to the final rinse liquid is in each case pumped out of the wash tank 4 by means of a drain pump 11, the intake side of which is connected via a discharge line to a sump of the wash tank 4.

[0042] If the wash tank 4 is empty before an initial starting of the dishwasher 1 in the form of a box-type dishwasher, said wash tank 4 first of all has to be filled with fresh water via a fresh water supply line (not shown) or with fresh water or another final rinse liquid or washing liquid by means of the final rinse system and the final rinse pump 12 thereof.

[0043] The final rinse liquid can be fresh water, in particular fresh water prepared with the aid of a water-treatment system, which is fully integrated in the dishwasher 1, or fresh water mixed with final rinse agent, in particular fresh water which is mixed with final rinse agent and is treated via the fully integrated water-treatment system.

[0044] The washing liquid contains detergent which is metered, preferably automatically, from a detergent metering device (not shown) into the liquid contained in the wash tank 4.

[0045] The program control device 101 controls the wash pump 8, the final rinse pump 12, the drain pump 11 and a detergent solution pump (not shown) belonging to the detergent metering device depending on the cleaning program respectively selected at the program control device 101 by an operator. At least one cleaning program is provided, preferably a plurality of optionally selectable cleaning programs are provided.

[0046] The exemplary embodiment of the dishwasher 1 according to the invention according to the hydraulic diagram in FIG. 1 furthermore has a steam final rinse system which serves and is configured to generate or to provide steam as required and to conduct the generated or provided steam into the treatment chamber 2 of the dishwasher 1 during a steam final rinse phase. In this connection, it is conceivable if the steam final rinse system has a steam generator which is formed integrally in the water heater 15 of the dishwasher 1.

[0047] In detail, in the case of the embodiment of the dishwasher 1 according to the invention that is illustrated in FIG. 1, the final rinse pump 12 is connected by its intake side to an outlet of a water heater 15. The water heater 15 furthermore has an inlet which is, or can be, flow-connected to a fresh-water-supply installation 100 (such as, for example, a fresh-water-supply network) and via which fresh water is fed to the water heater 15 as required from the fresh-water-supply installation 100 after said fresh water has been treated as required in the water-treatment system integrated in the dishwasher 1 and/or after a final rinse agent has been metered into said fresh water as required. In the water heater 15, the liquid supplied via the inlet (treated fresh water with final rinse agent to be optionally metered in) is heated up in accordance with a process sequence. Via the final rinse pump 12, which is connected by its intake side to the outlet of the water heater 15, the final rinse liquid heated in the water heater 15 can be supplied, for example during a fresh-water final rinse phase, via the final rinse line system to the final rinse nozzles 13, 14. The final rinse nozzles 13, 14 are arranged in the treatment chamber 2 of the dishwasher 1 in order to spray the final rinse liquid, which is optionally heated in the water heater 15, onto the items of washware in the treatment chamber 2. Of course, however, it is also conceivable for treated fresh water to be supplied without final rinse agent metered therein to the water heater 15 via the inlet, wherein a final rinse agent is metered in after heating of the liquid in the water heater 15.

[0048] In the case of the embodiment of the dishwasher 1 according to the invention that is illustrated in FIG. 1, the steam final rinse system has a preferably electrically operated steam generator which, as illustrated in FIG. 1, can be integrated, for example, in the water heater 15. In this case, a corresponding steam outlet of the steam generator is formed at the upper region of the water heater 15. The steam outlet of the steam generator is connected via a steam line at a point located above the wash tank 4 to the treatment chamber 2 in order to introduce steam generated in the steam generator into the later when required. The outlet opening of the steam line is preferably located between the upper nozzles 7, 13 of the wash system or fresh water final rinse system and the lower nozzles 9, 14. Of course, however, other positions are also possible.

[0049] A heating system is located in the water heater 15 which, according to the embodiment illustrated in FIG. 1, serves not only for heating the final rinse liquid as required, but also for generating steam as required. Furthermore, a level sensor can be arranged in or on the water heater 15, the level sensor, for example, regulating the amount of treated fresh water which is supplied to the water heater 15 per unit of time.

[0050] The water-treatment system which is used in the dishwasher 1 according to the invention according to the hydraulic diagram in FIG. 1 and is fully integrated in the dishwasher has a reverse-osmosis device 22 which has a membrane module 23 with at least one osmotic membrane, and has a booster pump 27 and a prefilter 26. The prefilter 26 can be in form of a mechanical prefilter; however, it is of advantage to provide a carbon filter as the prefilter 26.

[0051] The membrane module 23 has a fresh water inlet, a permeate outlet 24 and a concentrate outlet 25. The permeate outlet 24 of the membrane module 23 is flow-connected to the inlet of the water heater 15 in order to supply fresh water treated in the reverse-osmosis device 22 to the water heater 15 as required or continuously.

[0052] The concentrate outlet 25 of the membrane module 23 is, or can be, flow-connected to the drain means of the dishwasher 1 via an air-admission valve 16. The delivery side of the drainage pump 11 of the dishwasher 1 is likewise connected to the air-admission valve 16 via a (separate) line. The outlet of the air-admission valve 16 is flow-connected via a single line to the drain means of the machine.

[0053] Although not illustrated in FIG. 1, it is conceivable if a pressure regulator is provided at the concentrate outlet 25 of the membrane module 23 in order to regulate or to control the pressure at the concentrate outlet. Alternatively or additionally thereto, it is conceivable to use the pressure at the concentrate outlet 25 of the membrane module 23 via a pressure exchanger in order to build up the pressure required in the feed of the membrane module 23 (at the fresh water inlet of the membrane module 23) and thereby to correspondingly relieve the booster pump 27 of load and to save energy or recycle energy.

[0054] In the case of the exemplary embodiment of the dishwasher according to the invention that is illustrated schematically in FIG. 1, a (single) fresh water connection 20 is provided via which the dishwasher 1 is flow-connected as required to the fresh-water-supply installation 100. Downstream of the fresh water connection 20, there is provided a backflow preventer 6 via which effectively a backflow of liquid into the fresh-water-supply installation 100 is actively prevented.

[0055] The fresh water connection 20 of the dishwasher can have a corresponding feed valve 21 and a corresponding fine filter.

[0056] The fresh-water outlet of the backflow preventer 6 is, or can be, flow-connected to the inlet of the reverse-osmosis device 22 and specifically to the inlet of the prefilter 26 of the reverse-osmosis device 22. In this case, a corresponding extraction of air from the fresh water should also be undertaken in the flow connection between the backflow preventer 6 and the reverse-osmosis device 22 in order to ensure that no cavitation can arise in the booster pump 27 of the reverse-osmosis device 22.

[0057] For this purpose, in the case of the exemplary embodiment according to FIG. 1, a corresponding air-extraction tank 17 is provided in the flow connection between the backflow preventer 6 and the reverse-osmosis device 22. Said air-extraction tank 17 has a water inlet 18a which is flow-connected to the outlet of the backflow preventer 6. Furthermore, the air-extraction container 17 has a water outlet 18b which is flow-connected to the reverse-osmosis device 22.

[0058] In the air-extraction tank 17, the water fed to the tank 17 from the backflow preventer 6 or from the fresh-water-supply installation 100 is degassed. The gas (air) escapes out of the air-extraction tank 17 via a corresponding air-admission/air-extraction opening 19 and can then be introduced, for example via a line system, into the treatment chamber 2 of the dishwasher 1.

[0059] The advantages which can be obtained with the solution according to the invention are obvious: firstly, the invention supplies a compact dishwasher 1 with fully integrated reverse osmosis. Owing to the fully integrated solution, a considerable saving of space can be obtained in comparison to conventional solutions. Furthermore, the machine connections are reduced to a minimum. Furthermore, the dishwasher 1 conforms to all customary standards, in particular to DIN EN61770 (status: filing date).

[0060] FIG. 2 schematically shows a development of the dishwasher 1 according to the invention according to FIG. 1. In detail, it is provided in the exemplary embodiment according to FIG. 2 that the water-treatment system which is fully integrated in the dishwasher 1 not only has a reverse-osmosis device 22 but, in addition thereto, a softener device 30. The softening which is connected upstream in particular protects the osmotic membrane of the membrane module 23 of the reverse-osmosis device 22 against blockage. The invention is based here on the finding that hard water reduces the permeate capacity of the reverse-osmosis device 22 and shortens the service life of the membrane module 23. At the same time, the effect of a chemical detergent product and of a chemical final rinse agent is reduced by hard water because the chemical cleaning agent enters into chemical bonds with the hardness-causing minerals.

[0061] Furthermore, hard water can corrode the dishwasher 1 and can lead to limescale deposits on the heating elements during heating. This may greatly extend the program running time and the power of the dishwasher 1 is affected. If the hardness-causing minerals are not removed from the water, a firm limescale layer builds up around the heating elements. There is the risk in this case that ultimately the heating elements will burn through and the dishwasher will stop operating.

[0062] For this purpose, in the case of the dishwasher 1 according to FIG. 2, a softener device 30 is connected hydraulically upstream of the reverse-osmosis device 22. The softener device 30 can be connected here via the air-extraction tank 17 and the prefilter 26 or an additional prefilter 26 to the outlet of the backflow preventer 6.

[0063] The salt container belonging to the softener device 30 contains a suitable salt or a suitable chemical product with which a decomposition product arising in the water softener agent metered into the softener device 30 can be suitably regenerated. The salt container can be topped up with the salt or the chemical product from the treatment chamber 2 of the dishwasher 1 via an opening which is closeable with a lid.

[0064] The water outlet 31 of the softener device 30 is flow-connected to the intake side of the booster pump 27 of the reverse-osmosis device 22. The water outlet 31 of the softener device 30 can optionally also be directly flow-connected to the inlet of the water heater 15. For this purpose, a corresponding bypass line 33 is provided with an activatable bypass valve in order, as required, to connect the water outlet 31 of the softener device 30 directly to the water inlet of the water heater 15.

[0065] Both in the case of the embodiment according to FIG. 1 and in the case of the embodiment according to FIG. 2, it is provided that the activatable components of the water treatment system are controlled by the control device 101 of the dishwasher 1, preferably automatically and in particular according to a treatment program selected in the control device 101, and optionally depending on a detected quality of the washing liquid and/or of the fresh water provided at the fresh water connection 20 of the dishwasher 1.

[0066] The advantages which can be obtained with the exemplary embodiment of the dishwasher 1 according to the invention that is shown in FIG. 2 are obvious: firstly, the service life of the dishwasher 1 can be significantly extended because of the softener device 30. Similarly, there is no product restriction due to given regions of hardness. Furthermore, the functioning of the reverse-osmosis device 22 is always ensured.

[0067] The advantages which have already been discussed and can be obtained with the first embodiment according to FIG. 1 (compact and simple handling of the dishwasher 1, space saving, etc.) can, of course, also be obtained with the second embodiment according to FIG. 2.

[0068] The invention is not restricted to the exemplary embodiments of the dishwasher 1 that are shown in the drawings, but also arises from an overview of all the features disclosed herein.