COVER FOR A PRESSURE-LIMITING VALVE ARRANGEMENT OF A VEHICLE, PRESSURE-LIMITING VALVE ARRANGEMENT, AND METHOD FOR PRODUCING A COVER FOR A PRESSURE-LIMITING VALVE ARRANGEMENT
20210316674 · 2021-10-14
Inventors
Cpc classification
International classification
Abstract
A cover (1) for a pressure-limiting valve arrangement of a vehicle, wherein the cover (1) has at least one side wall (2a, 2b, 2c), preferably at least two side walls, and has a wall region (3) serving as a lid region of the cover (1), wherein the cover (1) is transferable from a state of manufacture into a state of use, wherein, in the state of manufacture, the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region are situated at least substantially and/or at least regionally in a common plane, and wherein, in the state of use, the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region are situated in mutually different planes.
Claims
1. A cover (1) for a pressure-limiting valve arrangement of a vehicle, wherein the cover (1) has at least one side wall (2a, 2b, 2c), and has a wall region (3) serving as a lid region of the cover (1), wherein the cover (1) is transferable from a state of manufacture into a state of use, wherein, in the state of manufacture, the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region are situated at least substantially and/or at least regionally in a common plane, and wherein, in the state of use, the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region are situated in mutually different planes.
2. The cover (1) as claimed in claim 1, wherein, in the state of use, the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region at least regionally delimit a three-dimensional silencer space.
3. The cover (1) as claimed in claim 1, wherein the at least one side wall (2a, 2b, 2c) and the wall region (3) serving as a lid region each have a first surface, which, in the state of manufacture of the cover (1), face in a common direction, that points perpendicularly to the common plane, and which, in the state of use of the cover (1), at least regionally form an inner surface of a silencer space, wherein a sound absorption material (4) is arranged at least regionally on the first surface of the at least one side wall (2a, 2b, 2c) and/or on the first surface of the wall region (3) serving as a lid region.
4. The cover (1) as claimed in claim 3, wherein the sound absorption material (4) is connected to the first surface of the at least one side wall (2a, 2b, 2c), and/or to the first surface of the wall region (3) serving as a lid region, via at least one materially bonded, form-fitting and/or force-fitting connection.
5. The cover (1) as claimed in claim 4, wherein, for the purpose of at least temporarily fixing the sound absorption material (4), at least one connection element (5), serving as a snap-action and/or latching connection element, is provided on the first surface of the at least one side wall (2a, 2b, 2c) and/or on the first surface of the wall region (3) serving as a lid region.
6. The cover (1) as claimed in claim 3, wherein a partition formed via at least one web (6) which is formed integrally with the material of the at least one side wall (2a, 2b, 2c) and/or of the wall region (3) serving as a lid region is formed on the surface opposite the first surface of the at least one side wall (2a, 2b, 2c) and/or on the surface opposite the first surface of the wall region (3) serving as a lid region.
7. The cover (1) as claimed in claim 1, wherein the at least one side wall (2a, 2b, 2c) is articulately connected to the wall region (3) serving as a lid region via at least one film hinge (7).
8. The cover (1) as claimed in claim 7, wherein the at least one side wall (2a, 2b, 2c), the at least one hinge (7) and the wall region (3) serving as a lid region are formed integrally, during a plastic injection-molding process.
9. The cover (1) as claimed in claim 1, wherein the cover (1) has at least two side walls, wherein each side wall (2a, 2b, 2c) of the at least two side walls is, in each case via an edge region, articulately connected to an edge region of the wall region serving as a lid region, wherein, on a first edge region of a first side wall (2a, 2b, 2c) of the at least two side walls, which first edge region, in the state of use of the cover (1), directly adjoins a second edge region of a second side wall (2a, 2b, 2c) of the at least two side walls, there is formed at least one first snap-action or latching element (5), which is formed at least regionally in a manner complementary with respect to a second snap-action or latching element (5), which is formed on the second edge region of the second side wall (2a, 2b, 2c) of the at least two side walls, which second edge region, in the state of use of the cover (1), directly adjoins the first edge region of the first side wall (2a, 2b, 2c) of the at least two side walls.
10. The cover (1) as claimed in claim 1, wherein, on an edge region of the at least one side wall (2a, 2b, 2c), which edge region, in the state of use of the cover (1), faces in a direction away from the wall region (3) serving as a lid region, there is formed at least one snap-action and/or latching element (15) for the connection of the cover (1) to a pressure-limiting valve arrangement, to an edge region of a pressure-limiting valve arrangement, which is formed as a ventilation grille arrangement, wherein the pressure-limiting valve arrangement has at least one pressure-limiting valve and/or one valve flap.
11. A pressure-limiting valve arrangement for vehicles, wherein the pressure-limiting valve arrangement has at least one ventilation grille having at least one pressure-limiting valve held in a frame and/or having at least one valve flap held in a frame, and has a cover (1) as claimed in claim 1, wherein the cover (1) is present in its state of use, and wherein the cover (1) is connected to the ventilation grille, via at least one snap-action and/or latching connection (15) via the at least one side wall (2a, 2b, 2c).
12. A method for producing a cover (1) for a pressure-limiting valve arrangement of a vehicle, wherein the method comprises the following method steps: providing an at least substantially flat injection molded component consisting of at least one side wall (2a, 2b, 2c), and of a wall region (3) serving as a lid region; at least regionally applying and/or fixing a sound absorption material (4) to a first surface of the at least one side wall (2a, 2b, 2c) and/or of the wall region (3) serving as a lid region; and transferring the at least substantially flat injection molded component into a three-dimensional shape which at least regionally constitutes a three-dimensional silencer space.
13. A method for producing a cover (1) for a pressure-limiting valve arrangement of a vehicle, wherein the method comprises the following method steps: (a) providing a housing (9) of the cover (1), wherein the housing (9) is formed as an injection molded component and consists of at least one side wall (2a, 2b, 2c), and of a wall region (3) serving as a lid region; and (b) at least regionally applying and/or fixing a sound absorption material (4) to an inner surface of the housing (9), wherein the provided housing (9) of the cover (1) has a shape which at least regionally constitutes a multi-dimensional silencer space, and wherein, in the method step of applying and/or fixing the sound absorption material (4) to the inner surface of the housing (9), the sound absorption material (4) is transferred from an originally flat shape into a shape which at least regionally corresponds to a shaping predefined by the inner surface of the housing (9).
14. The method as claimed in claim 13, wherein the method step of applying and/or fixing the sound absorption material (4) to the inner surface of the housing (9) comprises the following: (b1) providing the sound absorption material (4) in a flat form, wherein the outline of the sound absorption material (4) provided corresponds to the network of the regions of the inner surface of the housing (9) that are to be covered by the sound absorption material (4); (b2) dressing a pressing punch (100) with the sound absorption material (4) provided, wherein, for dressing the pressing punch (100), the sound absorption material (4) provided is placed at least regionally on an end surface of the pressing punch (100), and wherein the pressing punch (100) has an end surface which is matched to the size and/or shaping of the wall region (3) serving as a lid region; and (b3) introducing the dressed pressing punch (100) into the provided housing (9) of the cover (1) in such a way that the sound absorption material (4) placed at least regionally on the end surface of the pressing punch (100) is deformed at least partially or regionally and at least regionally bears on the inner surface of the housing (9); wherein, with the introduction of the dressed pressing punch (100) into the provided housing (9) of the cover (1), the at least partially or regionally deformed sound absorption material (4) is fixed at least regionally to the inner surface of the housing (9).
15. The method as claimed in claim 14, wherein the method step of providing a housing (9) of the cover (1) comprises the following method step: (a1) placing the housing (9) of the cover (1) in a die-like device (101); and wherein the method furthermore comprises the following method step after the method step of introducing the dressed pressing punch (100) into the provided housing (9) of the cover (1): (c) withdrawing the pressing punch (100) from the die-like device (101) in which the housing (9) of the cover (1) is placed, wherein the pressing punch (100) is dressed with the sound absorption material (4) provided, and, with the introduction of the dressed pressing punch (100) into the housing (9) of the cover (1) that is provided in the die-like device (101), the at least partially or regionally deformed sound absorption material (4) is fixed at least regionally to the inner surface of the housing (9), in such a way that, with the withdrawal of the pressing punch (100) from the die-like device (101), the housing (9) of the cover (1) with the at least partially or regionally deformed sound absorption material (4), which is fixed at least regionally to the inner surface of the housing (9), is, together with the pressing punch (100), withdrawn from the die-like device (101).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] The invention also relates to a cover which has been produced according to the previously described method.
[0053] The invention will be described in more detail below with reference to the exemplary embodiments of the cover according to the invention and of the production method according to the invention that are shown in the drawings, in which:
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DETAILED DESCRIPTION
[0072] In order to dissipate the buildup of the air pressure in the interior of a vehicle during the closing, for example, of the tailgate, a vehicle can be provided with an opening and with a pressure-limiting valve located in the opening. The pressure-limiting valve can open when there is increased air pressure in the interior of the vehicle, in order to allow air in the interior to escape, as a result of which the air pressure in the interior of the vehicle is dissipated and the effort for closing the tailgate is reduced.
[0073] Furthermore, a vehicle with a pressure-limiting valve can influence the airflow from the vehicle passenger compartment in order to increase the passenger comfort. Since an air conditioning system sucks up ambient air from outside the vehicle and the air is introduced into the vehicle passenger compartment, venting by means of the pressure-limiting valve is required in order to achieve proper circulation and to dissipate the buildup of pressure in the passenger compartment.
[0074] Since, when a pressure-limiting valve is opened, noise can penetrate from the outside through the opening, it is known in general from the prior art to assign a cover 10 serving as a sound-insulating space (silencer space) to the pressure-limiting valve.
[0075] An embodiment of a cover 10, which is known from the prior art, for a pressure-limiting valve arrangement is shown, schematically and in an isometric view, in
[0076] The cover 10 which is known in general from this prior art has an overall three-dimensionally formed configuration which is formed by a multiplicity of side walls 20a, 20b, 20c and a wall region 30 serving as a lid region. Latching or snap-action connection elements 50 are provided on corresponding edge regions of the side walls 20a, 20b, 20c, which regions point away from the wall region 30 serving as a lid region, and enable the cover 10 to be connected to the frame of a pressure-limiting valve arrangement via a latching connection.
[0077] In order to reduce the sound as efficiently as possible, a sound absorption material (not shown in
[0078] However, the manufacturing of a conventional cover 10 which is known from the prior art and as is illustrated, for example, in
[0079] The attaching of a sound absorption material to the inner surfaces of the cover 10 is, however, relatively complicated and generally takes place manually since the three-dimensional configuration of the cover 10 means that conventionally usable automation techniques cannot be used or can be used only with a relatively great outlay.
[0080] In order to solve this problem, a cover 1 is proposed according to the invention which can be manufactured as a substantially flat injection molded component in one and the same system to an extent such that all the features necessary for the functioning of the cover 1 in the state of use are already formed in the same installation. This applies in particular to the application of sound absorption material 4 to the inner surface of the walls 2a, 2b, 2c, 3 forming the cover 1.
[0081] Subsequently, the three-dimensional configuration of the cover 1 is formed—preferably in the form of folding operations.
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[0083] The exemplary embodiment of the cover 1 according to the invention has a total of three sides walls 2a, 2b, 2c and a wall region 3 serving as a lid region of the cover 1. The side walls 2a, 2b, 2c and the wall region 3 serving as a lid region of the cover 1 are present in planes different form one another in the state of use shown in
[0084] As will be described below with reference to the illustrations in
[0085] Like the cover 10 which is known from the prior art according to
[0086] The production method of the cover 1 according to the invention will be described in more detail below with reference to the illustrations in
[0087] Specifically, and as is shown schematically and in an isometric view in
[0088] For the articulated connection of the side walls 2a, 2b, 2c to the wall region 3 serving as a lid region, use is preferably made in each case of a film hinge arrangement 7.
[0089] The component shown in
[0090] A partition is formed with the aid of corresponding webs 6 on the surface, visible in
[0091] Furthermore, snap-action or latching elements 5 are formed on edge regions of the side walls 2a, 2b, 2c, which edge regions are not connected articulatedly to the wall region 3 serving as a lid region, said snap-action or latching elements serving, in the state of use of the cover 1 (cf.
[0092] Embodiments of suitable snap-action or latching elements 5 are shown in
[0093]
[0094] After the substantially flat component according to
[0095] This preferably takes place by fixing a nonwoven material made of sound absorption material 4, said nonwoven material being adapted to the contour of the at least substantially flat component according to
[0096] Various embodiments are suitable for fixing the sound absorption material 4 to the first surface of the side walls 2a, 2b, 2c and/or to the first surface of the wall region 3 serving as a lid region. For example, it is conceivable for the nonwoven material to be fixed initially temporarily with the aid of a snap-action or latching connection, wherein subsequently, and preferably in an automated manner, for example with the aid of a spot-welding installation, the final fixing of the sound absorption material 4 to the first surface of the at least substantially flat component takes place.
[0097] After the application of the sound absorption material 4 to the first surface of the at least substantially flat component according to
[0098] In particular for transportation of the cover 1 or for storage of the cover 1, subsequent fixing in addition to the pre-fixing may possibly be desired. Such subsequent fixing can take place, for example, using a welding or adhesive bonding process. Of course, it is also conceivable in this connection for the cover to be stabilized in some other manner.
[0099] In particular, it should be emphasized in this connection that a pre-fixing of the side walls 2a, 2b, 2c to one another and/or to the wall region 3 serving as a lid region of the cover 1 with the aid of snap-action or latching elements 5 is not absolutely necessary. A corresponding pre-fixing is purely optional and can thus also be dispensed with here. A pre-fixing—should this be desirable—can also take place in some other way than with snap-action or latching elements 5, for example with the aid of a latching, adhesive bonding and/or welding connection.
[0100] In particular, it is preferred that the fixing of the side walls 2a, 2b, 2c to one another and/or to the wall region 3 serving as a lid region of the cover 1, and the necessary stability of said multi-dimensional form is ultimately achieved by assembling the cover 1 with preferably the frame of a corresponding pressure-limiting valve arrangement.
[0101] It should furthermore be emphasized in this connection that the formation of the multi-dimensional cover 1 does not depend on the sequence of folding operations shown in
[0102] An alternative production method for producing the cover according to the invention will be described below with reference to
[0103] During this production method, first of all a housing 9 of the cover 1 is provided, wherein the housing 9 is preferably embodied as an injection molded component and is composed of at least one side wall 2a, 2b, 2c and preferably at last two side walls, and a wall region 3 serving as a lid region.
[0104] As schematically illustrated in
[0105] Subsequently, a sound absorption material 4 is applied and/or fixed at least regionally to an inner surface of the previously provided housing 9.
[0106] As illustrated schematically in
[0107] As is shown schematically in particular in
[0108] It is provided in particular here that the pressing punch 100 has an end surface which is preferably matched to the size and/or shaping of the wall regions 3 of the housing 9 of the cover 1, said wall region serving as lid region.
[0109] After appropriate dressing of the pressing punch 100 (cf.
[0110] On the other hand,
[0111] Accordingly, the dressed pressing punch 100 is introduced into the provided housing 9 of the cover 1 in such a manner that the sound absorption material 4 placed at least regionally on the end surface of the pressing punch 100 is deformed at least partially or regionally and lies at least regionally against the inner surface of the housing 9.
[0112] As shown schematically and in a partially sectioned illustration in
[0113] In the subsequent method step (cf.
[0114] Specifically, it is in particular provided here that the pressing punch 100 is dressed with the sound absorption material 4 provided, and, with the introduction of the dressed pressing punch 100 into the housing 9 of the cover 1 that is provided in the die-like device 101, the at least partially or regionally deformed sound absorption material 4 is fixed at least regionally to the inner surface of the housing 9, in such a way that, with the withdrawal of the pressing punch 100 from the die-like device 101, the housing 9 of the cover 1 with the at least partially or regionally deformed sound adsorption material 4, which is fixed at least regionally to the inner surface of the housing 9, is, together with the pressing punch 100, withdrawn from the die-like device 101.
[0115] Subsequently, as is shown schematically in
[0116] The invention relates not only to a cover 1 for a pressure-limiting valve of the type described previously and to a corresponding production method therefore, but also to a pressure-limiting valve arrangement for vehicles, wherein the pressure-limiting valve arrangement has at least one ventilation grille with at least one valve flap held in a frame, and has a cover 1 of the previously described type, wherein, as illustrated for example in
LIST OF REFERENCE SIGNS
[0117] 1 Cover [0118] 2a-c Side wall [0119] 3 Wall region serving as a lid region [0120] 4 Sound absorption material [0121] 5 Snap-action and/or latching connection element [0122] 6 Web [0123] 7 Hinge [0124] 8 Notch in the nonwoven material [0125] 9 Housing of the cover [0126] 15 Snap-action and/or latching connection element [0127] 10 Cover (Prior Art) [0128] 20a-c Side wall (Prior Art) [0129] 30 Wall region serving as a lid region (Prior Art) [0130] 50 Snap-action and/or latching connection element (Prior Art) [0131] 100 Pressing punch [0132] 101 Die-like device