1.5-3 V lithium batteries with overcharge protection

Abstract

Rechargeable, non-aqueous lithium batteries which contain, as active anode material, either lithium metal or a lithium alloy, an active cathode material with a redox potential in the range of between 1.5 and 3.4 V vs Li/Li.sup.+ and lithium rhodanide (LiSCN) as electrolyte component. One or more related methods for providing overcharge protection are also described herein.

Claims

1. A method for providing overcharge protection to a rechargeabe and non-aqueous lithium battery, the method comprising: providing the rechargeabe and non-aqueous lithium battery comprising an anode comprising active anode material, a cathode comprising an active cathode material having a redox potential in a range from about 1.5 and 3.4 V vs. Li/Li.sup.+, and an electrolyte comprising at east one additional conductive salt and a redox shuttle compound present in the electrolyte in a concentration in a range from 0.01 to 15 wt. %, wherein the redox shuttle is lithium rhodanide (LiSCN), wherein the at least one additional conductive salt is selected from the group consisting of LiPF.sub.6, a lithium fluoroalkyl phosphate, LiBF.sub.4, LiOSO.sub.2CF.sub.3, a methide salt, LiClO.sub.4, a lithium chelatoborate, a lithium fluorochelatoborate, a lithium chelatophosphate, a lithium fluorochelatophosphate and a lithium halide; charging the rechargeabe and non-aqueous lithium battery at a charging voltage greater than the redox potential of the active cathode material, wherein the charging voltage is about 0.5 to 1.5 V above the redox potential of the active cathode material.

2. The method of claim 1 wherein the rechargeable and non-aqueous lithium battery is not used with a battery management system during charging.

3. The method of claim 1, wherein the active anode material is selected from the group consisting of lithium metal and a lithium alloy.

4. The method of claim 1, wherein the active anode material is a powder and present in a compacted form as the active anode material.

5. The method of claim 1, wherein the active cathode material is selected from the group consisting of CF.sub.x, MnO.sub.2, V.sub.2O.sub.5, V.sub.6O.sub.13, FeOF, FeF.sub.3, S, and FeF.sub.2.

6. The method of claim 1, wherein the electrolyte is in a liquid, gelatinous or solid state at room temperature.

7. The method of claim 1, wherein the electrolyte comprises organic aprotic solvents selected from the group consisting of a cyclic ether, an acyclic ether, a polyether, a nitrile, a lactone, a carbonic acid ester and an ionic liquid.

8. The method of claim 1, wherein the electrolyte comprises at least one organic aprotic solvent selected from the group consisting of tetrahydropyran, tetrahydrofuran, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, acetonitrile, adiponitrile, malodinitrile, glutaronitrile, γ-butyrolactone and an imidazolium salt.

9. The method of claim 1, wherein the electrolyte further comprises at least one organic polymer selected from the group consisting of polyethylene oxide, polyacrylonitrile, polyvinylidene fluoride, and any combination of two or more of the foregoing.

10. The method of claim 1 further comprising: oxidizing the redox shuttle compound to form an oxidized redox shuttle compound; diffusing the oxidized redox shuttle compound to the anode; and discharging the oxidized redox shuttle compound to form the redox shuttle compound.

11. The method of claim 1, wherein the redox shuttle compound is present in the electrolyte in a concentration in the range of from 0.01 to 10 wt. %.

12. The method of claim 11, wherein the active cathode material is selected from the group consisting of CF.sub.x, a transition metal oxide, a transition metal sulfide, a transition metal fluoride, a transition metal oxyfluoride, an organic redox-active compound, sulfur, and selenium.

13. A method for providing overcharge protection to a rechargeabe and non-aqueous lithium battery, the method comprising: providing the rechargeabe and non-aqueous lithium battery comprising an anode comprising active anode material, a cathode comprising an active cathode material having a redox potential in a range from about 1.5 and 3.4 V vs. Li/Li.sup.+, and an electrolyte comprising at least one additional conductive salt and a redox shuttle compound present in the electrolyte in a concentration in a range from 0.01 to 15 wt. %, wherein the redox shuttle is lithium rhodanide (LiSCN), and the active cathode material is selected from the group consisting of CF.sub.x, MnO.sub.2, V.sub.2O.sub.5V.sub.6O.sub.13, FeOF, FeF.sub.3, S, and FeF.sub.2, wherein the at last one additional conductive salt is selected from the group consisting of LiPF.sub.6, a lithium fluoroalkyl phosphate, LiBF.sub.4, LiOSO.sub.2CF.sub.3, a methide salt, LiClO.sub.4, a lithium chelatoborate, a lithium fluorochelatoborate, a lithium chelatophosphate, a lithium fluorochelatophosphate and a lithium halide; and charging the rechargeabe and non-aqueous lithium battery at a charging voltage greater than the redox potential of the active cathode material, wherein the charging voltage is about 0.5 to 1.5 V above the redox potential of the active cathode material; oxidizing the redox shuttle compound to form an oxidized redox shuttle compound; diffusing the oxidized redox shuttle compound to the anode; and discharging the oxidized redox shuttle compound to form the redox shuttle compound.

14. The method of claim 13 wherein the rechargeable and non-aqueous lithium battery is not used with a battery management system during charging.

15. The method of claim 13, wherein the electrolyte further comprises at least one organic aprotic solvent selected from the group consisting of tetrahydropyran, tetrahydrofuran, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, acetonitrile, adiponitrile, malodinitrile, glutaronitrile, y-butyrolactone and an imidazolium salt.

Description

BRIEF DESCRIPTION OF DRAWING

(1) The FIGURE shows a cyclovoltagram of an electrolyte with 0.1 M LiSCN in 1M LiPF.sub.6/EC:DMC (1:1 by weight) and a Pt electrode, recorded with a rate of advance of 100 mV/s in the scanning range of 3.0-4.0 V vs. Li/Li.sup.+.

DESCRIPTION

(2) The object of the present invention is to provide a rechargeable non-aqueous lithium battery which contains a reversible redox shuttle compound and oxidizes reversibly at approximately 0.5-1.5 V above the charging potential of lithium-free cathode materials and below the start of decomposition of ethereal solvents (approximately 3.6 V).

(3) This object is achieved according to the invention by a rechargeable non-aqueous lithium battery, which contains either lithium metal or a lithium alloy as active anode material in the charged state, and an active cathode material having a redox potential in the range between 1.5 and 3.4 V vs. Li/Li.sup.+ and lithium rhodanide (LiSCN) as an electrolyte component.

(4) Powdered lithium metal or a powdered lithium alloy is preferably present as the active anode material. These anodes produced from powdered particles may be present in a mechanically compacted form by pressing, rolling or the like, or may be compressed by sintering, to obtain a structure that is macroscopically similar to sheet metal. However, the compacted powder anode is characterized by a composite structure; i.e., the phase boundaries of the powdered primary particles are discernible by high resolution imaging methods (scanning electron microscopy, for example). The use of powdered anode layers or anode layers derived from powders has the advantage that the specific current load (i.e., relative to a unit surface area) is reduced in comparison to a homogeneous sheet metal anode, resulting in reduced dendrite growth (see, for example, S. W. Kim, Metals and Materials, 6 (2000), 345-349).

(5) Binary lithium secondary metal compounds are used as the lithium alloy, in which the secondary metal is preferably selected from the group composed of Si, Sn, Al, Ab.

(6) The cathode material is selected from the group composed of CF.sub.x, transition metal oxides, transition metal sulfides, transition metal fluorides, transition metal oxyfluorides, organic redox-active compounds as well as sulfur and/or selenium.

(7) The cathode material is preferably selected from CF.sub.x, MnO.sub.2, V.sub.2O.sub.5, V.sub.6O.sub.13, FeOF, FeF.sub.3, FeF.sub.2, S.

(8) The electrolyte in the rechargeable non-aqueous lithium battery is preferably in a liquid, gelatinous or solid state at room temperature. The rechargeable non-aqueous lithium battery preferably contains as an electrolyte an organic aprotic solvent selected from the group composed of cyclic or acyclic ethers, polyethers, nitriles, lactones, carbonic acid esters and/or ionic liquids.

(9) The electrolyte preferably contains at least one organic aprotic solvent selected from the group composed of tetrahydropyran, tetrahydrofuran, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, acetonitrile, adiponitrile, malodinitrile, glutaronitrile, y-butyrolactone and imidazolium salts.

(10) The electrolyte of the rechargeable non-aqueous lithium battery may preferably contain LiSCN and at least one other conductive salt.

(11) The additional conductive salt is preferably selected from the group composed of LiPF.sub.6, lithium fluoroalkyl phosphates, LiBF.sub.4, imide salts, LiOSO.sub.2CF.sub.3, methide salts, LiClO.sub.4, lithium chelatoborates, lithium fluorochelatoborates, lithium chelatophosphates, lithium fluorochelatophosphates and/or lithium halides.

(12) The electrolyte of the rechargeable non-aqueous lithium battery may contain organic polymers selected from the group composed of polyethylene oxide, polyacrylonitrile, polyvinylidene fluoride or any mixtures thereof.

(13) The LiSCN is present in the electrolyte in the rechargeable non-aqueous lithium battery in a concentration of 0.01 to 15 wt %.

(14) The LiSCN is preferably present in the electrolyte in a concentration of 1 to 10 wt %.

(15) The invention also relates to an electrolyte for use in rechargeable non-aqueous lithium batteries, in which lithium rhodanide is contained as an electrolyte component.

(16) The LiSCN is preferably present in the electrolyte in a concentration of 0.01 to 15 wt %.

(17) The invention relates in particular to the use of LiSCN as a redox shuttle compound in electrolytes of rechargeable non-aqueous lithium batteries.

(18) It has been discovered that LiSCN oxidizes when a potential of approximately 3.4 V vs. Li/Li.sup.+ is exceeded, and is reduced in the subsequent reductive branch. Surprisingly, this reaction is reversible: three cycles which illustrate this are shown in the FIGURE. The special advantage of LiSCN is that the LiSCN itself is a strongly dissociating lithium salt and therefore can be used as an Li electrolyte. It is therefore not necessary in principle to use another lithium salt having a conductive salt function in addition to LiSCN.

(19) The electrolyte may be present in liquid, gelatinous or solid farm. In addition to lithium rhodanide, the electrolyte may contain organic aprotic solvents, for example carbonic acid esters (dimethyl carbonate, diethyl carbonate, ethylmethyl carbonate, propylene carbonate, ethylene carbonate), cyclic or acyclic ethers (dibutyl ether, tetrahydropyran or tetrahydrofuran), polyethers (1,2-dimethoxyethane or diethylene glycol dimethyl ether), as well as nitriles (acetonitrile, adiponitrile, malodinitrile, glutaronitrile) and lactones (y-butyrolactone), ionic liquids (e.g., imidazolium salts), additional lithium salts (e.g., LiPF.sub.6, lithium fluoroalkyl phosphates, LiBF.sub.4), imide salts (e.g., LiN(SO.sub.2CF.sub.3).sub.2), LiOSO.sub.2CF.sub.3, methide salts (e.g., LiC(SO.sub.2CF.sub.3).sub.3), LiClO.sub.4, lithium chelatoborates (e.g., LiBOB), lithium fluorochelatoborates (e.g., LiC.sub.2O.sub.4BF.sub.2), lithium chelatophosphates (e.g., LiTOP) and lithium fluorochelatophosphates (e.g., Li(C.sub.2O.sub.4).sub.2PF.sub.2), lithium halides (LiCl, LiBr, Lil), additives (e.g., vinylene carbonate) and/or polar polymers (e.g., polyethylene oxide, polyacrylonitrile, polyvinylidene fluoride) in any mixture.

(20) The LiSCN is present in the electrolyte in a concentration of 0.01 to 15%, particularly preferably 1 to 10%.