Battery block for vehicle
11145926 · 2021-10-12
Assignee
Inventors
Cpc classification
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
B60K1/04
PERFORMING OPERATIONS; TRANSPORTING
H01H85/00
ELECTRICITY
B60R16/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a battery block for a vehicle. The battery block includes: a main body (10) provided with an installation space (11′) therein for receiving components; and an upper casing (50) mounted to an upper part of the main body (10), an inside of the upper casing mounted to an upper part of a vehicle battery (100), wherein the main body (10) is provided with at least one step (11) along a longitudinal direction of the main body (10) such that heights of opposite sides of the step (11) are different from each other. The main body (10) has a relatively short section with a same height, and therefore rigidity thereof is increased, whereby bending or torsion of the casing is reduced. Thus, durability of the battery block is improved.
Claims
1. A battery block for a vehicle, the battery block comprising: a main body provided with an installation space therein for receiving components; and an upper casing mounted to an upper part of the main body, a lower surface of the main body mounted to an upper part of a vehicle battery, wherein the main body includes a longitudinal side wall disposed along a longitudinal direction of the main body, wherein the longitudinal side wall includes: a longitudinal side plate; a first, a second and a third vertical transverse plates each crossing the longitudinal side plate at a first, a second and a third locations thereof: a first horizontal plate crossing the longitudinal side plate, thereby extending inwardly and outwardly from the longitudinal side plate, and having one end connected to the first vertical transverse plate and another end connected to the second vertical transverse plate; and a second horizontal plate crossing the longitudinal side plate, thereby extending inwardly and outwardly from the longitudinal side plate, and having one end connected to the second vertical transverse plate and another end connected to the third vertical transverse plate, wherein a first height of the longitudinal side plate, defined from an upper end of the longitudinal side plate to an upper surface of the first horizontal plate, is shorter than a second height of the longitudinal side plate, defined from the upper end of the longitudinal side plate to an upper surface of the second horizontal plate.
2. The battery block of claim 1, wherein the main body includes: a mounting space that is open downwardly; a cantilever lance elastically deformably provided in the mounting space and configured to hold an end of a wire terminal by catching the end of the wire terminal; and a front holder selectively mounted to the mounting space, so as to prevent or allow elastic deformation of the lance.
3. The battery block of claim 2, wherein one side of the lance is provided with an inclined rib by protruding, the inclined rib corresponding to a pushing part of the front holder, wherein the inclined rib is configured to be inclined toward the pushing part of the front holder such that when the front holder is mounted to the mounting space, and wherein an outer surface of an inclined rib of the front holder comes into close contact with an outer surface of the inclined rib of the lance.
4. The battery block of claim 2, wherein the installation space of the main body is provided with a plurality of terminal seats, and wherein shapes of the terminal seats are different from each other depending on shapes of power supply terminals that are seated in the respective terminal seats.
5. The battery block of claim 4, wherein a partition fence is provided between each of the terminal seats and a neighboring terminal seat by protruding, with a distinction guide being provided on one end of the partition fence by protruding, and wherein the terminal scats have respective distinction guides different from each other in shapes and numbers such that the shapes of the plurality of the terminal seats are different from each other.
6. The battery block of claim 1, wherein the main body includes: a locking protrusion, the locking protrusion being inserted into a locking hole on a bus bar; a pair of locking fingers elastically deformably provided on the locking protrusion in such a manner that the locking fingers are moved in opposed or opposite directions to be close to or moved apart from each other; and a reinforcing rib provided by protruding on an outer surface of each locking finger along a longitudinal direction thereof.
7. The battery block of claim 6, wherein an edge of the locking hole that is provided on the bus bar and is engaged with the locking protrusion has a chamfer that makes a sloping edge.
8. The battery block of claim 4, wherein a wire locking piece is provided on the main body by protruding at a location adjacent to a location where each of the power supply terminals or the wire terminal is mounted, an evasion space is provided on each of opposite sides of the wire locking piece so as to form an opening for allowing a locking means to pass therethrough, and a protruding rib is provided on a rear surface of the wire locking piece along a longitudinal direction of the wire locking piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(13) Reference will now be made in greater detail to battery block for a vehicle according to an exemplary embodiment of the present invention in conjunction with the accompanying drawings.
(14) According to the accompanying drawings, an exterior and a frame of a battery block for a vehicle are dependent on a main body 10 and an upper casing 50. The main body 10 and the upper casing 50 are in a quasi-hexahedral shape respectively, wherein the upper casing 50 is mounted to an upper part of the main body 10, forming a single three dimensional shape.
(15) A plurality of electric devices are received between the main body 10 and the upper casing 50, wherein the upper casing 50 is mounted to an upper part of a vehicle battery 100 so as to electrically connect the electric devices within the upper casing 50 and a terminal post (a terminal) of the vehicle battery. For reference, the battery 100 is a general automotive battery, so detailed description thereof will be omitted.
(16) To describe the main body 10, as shown in
(17)
(18) Here, as shown in a sectional portion of
(19) To be more specific, the main body 10 is in a repeated convex-concave shape that extends with different heights due to the step 11. As shown in
(20) According to an embodiment of the present invention, the step 11 is provided along a longitudinal direction of the main body 10. In other words, the step 11 is provided along the longitudinal direction of the main body 10, wherein the longitudinal direction of the main body 10 is inclined to be bent easily due to a relatively long length thereof.
(21) As shown in
(22) The main body 10 is provided with a locking piece 15. As shown in
(23) The locking piece 15 is locked to the vehicle battery 100 so as to allow the battery block to be coupled to the vehicle battery 100, wherein according to the embodiment of the present invention, a total of two locking pieces 15 are provided on opposite sides of the main body 10, respectively. As shown in
(24) The installation space 11′ in the main body 10 is provided with a bus bar B. As shown in
(25) As shown in
(26) Here, a pair of locking fingers 17a are elastically deformably provided on the locking protrusion 17 in such a manner that the locking fingers 17a are moved to be close to or moved apart from each other via a deformation space 17a′ that is provided between the locking fingers 17a so that the pair of the locking fingers 17a can be elastically deformed to be close to each other.
(27) Further, a locking head 17b is provided on an upper part of the locking fingers 17a, wherein the locking head 17b protrudes in such a manner that the locking head 17b thickens the locking protrusion 17 so as to prevent the locking protrusion 17 from deviating from the locking hole on the bus bar B. An outer surface of the locking head 17b is inclined so that the locking head 17b can be easily inserted through the locking hole on the bus bar B.
(28) As shown in
(29) Not shown in the drawings, an edge of the locking hole that is provided on the bus bar B and is engaged with the locking protrusion 17 has a chamfer that makes a sloping edge. In other words, the edge of the locking hole on the bus bar B, the edge as an entrance where the locking protrusion 17 is engaged when the locking protrusion 17 is inserted into the locking hole, has the chamfer that makes a sloping edge.
(30) As shown in
(31) To achieve this, the wire locking piece 19 may be provided on the main body 10 at a location adjacent to a location where the power supply terminals 25A to 25D or a wire terminal T1 is mounted. That is because the wires extend from the power supply terminals 25A to 25D and the wire terminal T1. Thus, it is advantageous that the wire locking piece 19 is provided at a location where the bundle of wires can be easily locked.
(32) The wire locking piece 19 includes a main body of the wire locking piece 19a, and a locking ridge 19b that protrudes from the main body of the wire locking piece 19a. The main body of the wire locking piece 19a is in a shape of cantilever, and the locking ridge 19b protrudes from one end of the main body of the wire locking piece 19a such that a locking means mentioned hereinbelow is locked to an upper part of the locking ridge 19b, thereby preventing the locking means from being separated.
(33) Further, an evasion space S1 is provided on each of opposite sides of the wire locking piece 19 so as to form an opening for allowing the locking means (not shown) to pass therethrough. The locking means, for example, a cable tie, may be configured to tie the wire locking piece 19 and the bundle of wires C together. Of course, the locking means may be any structure that can tie the wire locking piece 19 and the bundle of wires C together.
(34) As shown in
(35) Hereinbelow, reference will be made to the power supply terminals 25A to 25D. The power supply terminals 25A to 25D are seated in the terminal seats 24, thereby being electrically connected to a midi fuse M, and thus the power supply terminals 25A to 25D are electrically connected to the bus bar B in a medium of the midi fuse M. Therefore, the power supply terminals 25A to 25D are supplied with electricity through the bus bar B, and then transmit the electricity to a vehicle.
(36) To achieve this, a portion of each of the power supply terminals 25A to 25D is seated in the terminal seats 24, and each of the power supply terminals 25A to 25D is provided with a barrel 26 so as to be connected to the wires. In addition, the power supply terminals 25A to 25D are locked to the terminal seats 24 by using an attachment element 28.
(37) Further, the midi fuse M is provided between each of the power supply terminals 25A to 25D and the bus bar B. A first end of the midi fuse M is locked to the attachment element 28 along with the power supply terminals 25A to 25D. A second end of the midi fuse M is connected with the bus bar B, and is locked to the main body 10 along with the bus bar B by using a bus bar locking element 22.
(38) Hereinbelow, reference will be made to the terminal seats 24. Each shape of the terminal seats 24 is different from each other. In other words, shapes of the terminal seats 24 are different from each other depending on shapes of power supply terminals 25A to 25D that are seated in the respective terminal seats 24, whereby it is possible to reduce a mistake that a worker installs the power supply terminals 25A to 25D in the wrong terminal seats 24.
(39) To be more specific, as shown in
(40) For example, a terminal seat 24 that is on a very left side based on
(41) A distinction protrusion 25A″ is provided on a very left side of the power supply terminals 25A to 25D based on
(42) As shown in
(43) The mounting space 30 is provided with a holder hole 31, wherein a guide main body 205 of a front holder 200 is inserted into the holder hole 31. In addition, a cantilever lance 33 that holds an end of the wire terminal T1 by catching the end of the wire terminal T1 is elastically deformably provided on one side of the holder hole 31. The lance 33 is inserted into a hooking hole T1′ of the wire terminal T1 so as to prevent the wire terminal T1 from being separated downwardly based on
(44) One side of the lance 33 is provided with an inclined rib 35 by protruding therefrom, wherein the inclined rib 35 corresponds to a pushing part 202 of the front holder 200 that is described hereinbelow. According to the embodiment of the present invention, the inclined rib 35 is configured to protrude and be inclined toward the pushing part 202 of the front holder 200 so as to correspond the pushing part 202.
(45) An end of the lance 33 is provided with a rework protrusion 34. The rework protrusion 34 is capable of elastically deforming the lance 33 so as to disassemble the wire terminal T1, wherein the lance 33 is elastically deformed by hooking the rework protrusion 34 using a tool like a jig so that the hooking hole T1′ of the wire terminal T1 can be unhooked from the lance 33.
(46) Undescribed reference numeral S2 represents to a holder insertion space S2, wherein as shown in
(47) Hereinbelow, reference will be made to the front holder 200. The front holder 200 is inserted into the mounting space 30, wherein the front holder 200 is inserted into the mounting space 30 in an opposite direction that the wire terminal T1 is inserted into so that the wire terminal T1 can be locked firmly.
(48) To achieve this, the pushing part 202 of the front holder 200 is inserted into the holder insertion space S2, thereby supporting the inclined rib 35 of the lance 33. Thus, the lance 33 is locked without elastic deformation, so the wire terminal T1 can be locked firmly without separation.
(49) Here, the inclined rib 35 and the pushing part 202 are configured to be inclined in a corresponding manner such that the inclined rib 35 comes into close contact with the pushing part 202. Thereby, the pushing part 202 and the inclined rib 35 support each other so that by small degree of protrusion, they can prevent deformation of the lance 33.
(50) The guide main body 205 of the front holder 200 extends in one direction, and is inserted into the holder hole 31. Thereby, the front holder 200 is guided in a predetermined direction so as to be mounted to the mounting space 30.
(51) Hereinbelow, reference will be made to the upper casing 50 according to the embodiment of the present invention. An exterior and a frame of the upper casing 50 are dependent on a hexahedral shaped casing main body 51. The upper casing 50 is coupled to the main body 10 such that the main body 10 covers the installation space 11′ so as not to be exposed to the outside.
(52) An outer surface of the upper casing 50 is provided with a plurality of coupling levers 53. The coupling levers 53 are provided for being coupled with the main body 10. To be more specific, the coupling levers 53 are hooked on the coupling element 13 of the main body 10, thereby allowing the upper casing 50 and the main body 10 to be assembled together. Here, the coupling levers 53 are capable of being elastically deformed so that the coupling levers 53 can detach the upper casing 50 from the main body 10 by decoupling the coupling element 13 from the coupling levers 53 via elastic deformation.
(53) The upper casing 50 is provided with a terminal cover 55. The terminal cover 55 is rotatably provided on the upper casing 50, whereby the terminal cover 55 selectively opens a portion of the main body 10. According to the embodiment of the present invention, the terminal cover 55 is detachably locked to a second side of the main body 10 by using a cover lever 53′. As shown in
(54) Hereinbelow, reference will be made to an operation of the battery block for a vehicle according to the embodiment of the present invention.
(55) Now, reference will be made to a process of mounting the bus bar B to the main body 10 with reference to
(56) To achieve this, the locking protrusion 17 that is provided in the installation space 11′ must pass through the locking hole on the bus bar B, wherein the pair of locking fingers 17a that is provided on the locking protrusion 17 is moved in a direction to be close to each other and then restores to an original shape thereof via elastic deformation, thereby locking the bus bar B by hooking an edge of the locking hole on the bus bar B.
(57) For reference, the edge of the locking hole has a chamfer so that a head portion of the locking protrusion 17 can be easily inserted into the locking hole. In addition, the reinforcing rib 18 that is provided on the outer surface of the locking fingers 17a prevents plastic deformation of the locking fingers 17a by increasing the strength of the locking fingers 17a.
(58) Now, reference will be made to a process of seating the power supply terminals 25A to 25D according to the embodiment of the present invention in the main body 10 with reference to
(59) With the midi fuse M along with the bus bar B being mounted to the main body 10, the power supply terminals 25A to 25D are seated in the terminal seats 24 where the first end of the midi fuse M is seated. Here, each of the power supply terminals 25A to 25D and each of the terminal seats 24 are configured to correspond to each other, whereby only one of the power supply terminals 25A to 25D can be seated in one of the terminal seats 24 that corresponds thereto.
(60) To be more specific, the distinction guides 24′ that are provided on the terminal seats 24 make the terminal seats 24 different from each other, whereby each shape of the terminal seats 24 corresponds to each of the power supply terminals 25A to 25D. Thus, a worker can tell a difference between the terminal seats 24, and can install the power supply terminals 25A to 25D correctly, thereby preventing misassembly.
(61) When the power supply terminals 25A to 25D are seated in the terminal seats 24, the power supply terminals 25A to 25D along with the first end of the midi fuse M are coupled to the terminal seats 24 using the attachment element 28, whereby the power supply terminals 25A to 25D are locked.
(62) Now, reference will be made to a process of mounting the wire terminal T1 to the mounting space 30 of the main body 10 with reference to
(63) With the front holder 200 being temporarily locked to the mounting space 30, the wire terminal T1 is inserted from a lower part of the mounting space 30 to an upper part thereof. When the wire terminal T1 is inserted, the lance 33 in the mounting space 30 is elastically deformed by the wire terminal T1. And then, when the lance 33 is inserted into the hooking hole T1′ on the wire terminal T1, the lance 33 restores original shape thereof and is hooked.
(64) In the state mentioned above, as shown in
(65) Now, reference will be made to a process of locking the wires with reference to
(66) To be more precise, after the locking means that can tie the bundle of wires C is prepared, the locking means wraps the bundle of wires C and the wire locking piece 19 simultaneously, whereby the bundle of wires C is locked to the wire locking piece 19. In other words, the locking means is inserted through the evasion space S1, which is provided on each of opposite sides of the wire locking piece 19, and is tied in a state where the locking means wraps the bundle of wires C, thereby being capable of locking the bundle of wires C. The locking means is a cable tie according to the embodiment of the present invention.
(67) Although a preferred embodiment of the present invention has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the present invention as disclosed in the accompanying claims.