Abstract
The present invention relates to a two-stage liquid ring vacuum pump in which two-stage impellers are attached to an axial end portion of a main shaft (rotating shaft) of a motor. The two-stage liquid ring vacuum pump includes a first-stage impeller (4) provided in a first-stage pump chamber (1), a second-stage impeller (5) provided in a second-stage pump chamber (2), a single rotating shaft (7) to which the first-stage impeller (4) and the second-stage impeller (5) are fixed, and an exhaust port (Pd) of the first-stage pump chamber (1) and an intake port (Ps) of the second-stage pump chamber (2) which communicate with each other. An outer diameter of the first-stage impeller (4) is larger than an outer diameter of the second-stage impeller (5).
Claims
1. A liquid ring vacuum pump comprising: a casing for housing a sealing liquid; an exhaust casing covering a rear side opening of the casing; at least one impeller housed in the casing; and a shaft seal component provided in a portion where a main shaft for supporting the impeller passes through the exhaust casing; wherein the impeller comprises a cylindrical boss portion having a hole for allowing the main shaft to be inserted therein, a plurality of blades extending radially outwardly from the boss portion, and a circular ring-shaped side plate extending radially outwardly from an outer circumference of the boss portion and positioned at a side facing the shaft seal component; wherein an outer diameter of the side plate is larger than an inner diameter of a housing space, for housing the shaft seal component, formed in the exhaust casing; wherein the exhaust casing has an exhaust port formed therein; and wherein the side plate has an outer circumference located more inwardly than the exhaust port in the radial direction of the impeller.
2. The liquid ring vacuum pump according to claim 1, wherein the side plate has at least one end surface which is in parallel with a plane perpendicular to an axial direction of the main shaft.
3. The liquid ring vacuum pump according to claim 1, wherein the side plate is connected to an end surface in a width direction of each blade and an inner end in a radial direction of each blade.
4. The liquid ring vacuum pump according to claim 1, wherein the impeller having the boss portion, the plurality of blades and the side plate is integrally formed by casting.
5. The liquid ring vacuum pump according to claim 1, further comprising a connecting ring formed in a circular ring shape for connecting the plurality of blades in a state where adjacent two blades are connected to each other; wherein the connecting ring is positioned at an end portion in a width direction of each blade, and is positioned radially outwardly of the side plate.
6. The liquid ring vacuum pump according to claim 5, wherein the connecting ring has a tapered cross-sectional shape which is tapered from an end portion side in a width direction of each blade toward an inner side in the width direction of each blade.
7. The liquid ring vacuum pump according to claim 1, wherein the liquid ring vacuum pump comprises a two-stage liquid ring vacuum pump having a first-stage impeller at an intake side and a second-stage impeller at an exhaust side; and wherein the side plate is provided on the second-stage impeller.
8. The liquid ring vacuum pump according to claim 1, wherein an outer diameter of the boss portion is smaller than an inner diameter of the housing space in which the shaft seal component is housed.
9. The liquid ring vacuum pump according to claim 1, wherein the exhaust port is located more inwardly than outer ends of the plurality of blades in the radial direction of the impeller.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) FIG. 1 is a schematic cross-sectional view showing an embodiment of a two-stage liquid ring vacuum pump according to a first aspect of the present invention;
(2) FIG. 2 is a view showing details of a first-stage pump chamber and a first-stage impeller disposed in the first-stage pump chamber, and a cross-sectional view taken along a line II-II of FIG. 1;
(3) FIG. 3 is a schematic cross-sectional view showing an embodiment in which an outer diameter of a boss portion of the first-stage impeller is larger than that of a boss portion of the second-stage impeller:
(4) FIG. 4 is a schematic cross-sectional view showing an embodiment in which an outer diameter of a boss portion of the first-stage impeller is larger than that of a boss portion of the second-stage impeller:
(5) FIG. 5A is a schematic view showing a conventional two-stage liquid ring vacuum pump wherein only width dimensions of both impellers are changed while keeping outer diameters of both impellers the same;
(6) FIG. 5B is a schematic view showing a two-stage liquid ring vacuum pump according to the present invention wherein an outer diameter of the first-stage impeller at a vacuum side (intake side) is larger than that of the second-stage impeller at an atmospheric pressure side (exhaust side);
(7) FIG. 6A is a view showing a two-stage liquid ring vacuum pump wherein an exhaust velocity of the vacuum pump is larger than exhaust velocities of the vacuum pumps shown in FIGS. 5A and 5B, and a schematic view showing a conventional two-stage liquid ring vacuum pump wherein only width dimensions of both impellers are changed;
(8) FIG. 6B is a schematic view showing a two-stage liquid ring vacuum pump according to the present invention wherein the outer diameter of the first-stage impeller at a vacuum side (intake side) is larger than that of the second-stage impeller at an atmospheric pressure side (exhaust side);
(9) FIG. 7 is a schematic cross-sectional view showing an embodiment of a liquid ring vacuum pump according to a second aspect of the present invention;
(10) FIG. 8 is a view showing details of a second-stage pump chamber and a second-stage impeller disposed in the second-stage pump chamber, and a cross-sectional view taken along a line VIII-VIII of FIG. 7;
(11) FIG. 9A is a perspective view showing the second-stage impeller according to the present invention shown in FIG. 7 and FIG. 8;
(12) FIG. 9B is a perspective view showing a conventional second-stage impeller shown in FIG. 11;
(13) FIG. 10A is a perspective view showing a second-stage impeller according to another embodiment of the present invention;
(14) FIG. 10B is a schematic view showing cross-sectional shapes of A part of FIG. 10A;
(15) FIG. 10C is a schematic view showing cross-sectional shapes of B part of FIG. 10A; and
(16) FIG. 11 is a schematic view showing main elements of a conventional liquid ring vacuum pump.
DESCRIPTION OF EMBODIMENTS
(17) A two-stage liquid ring vacuum pump according to a first aspect of the present invention will be described below with reference to FIGS. 1 through 6B. Like or corresponding structural elements are denoted by like or corresponding reference numerals in FIGS. 1 through 6B and will not be described below in duplication.
(18) FIG. 1 is a schematic cross-sectional view showing a two-stage liquid ring vacuum pump according to the present invention. As shown in FIG. 1, the two-stage liquid ring vacuum pump includes a casing 3 for forming a first-stage pump chamber 1 and a second-stage pump chamber 2 therein. A first-stage impeller 4 is provided in the first-stage pump chamber 1, and a second-stage impeller 5 is provided in the second-stage pump chamber 2. The first-stage impeller 4 and the second-stage impeller 5 are fixed to the same rotating shaft 7 of a direct acting motor 6. A partition wall 3p extending radially inwardly is formed at a central portion of the casing 3, and the first-stage pump chamber 1 and the second-stage pump chamber 2 are partitioned with the partition wall 3p. An exhaust port Pd of the first-stage pump chamber 1 and an intake port Ps of the second-stage pump chamber 2 are formed in the partition wall 3p, and the first-stage pump chamber 1 and the second-stage pump chamber 2 communicate with each other by the exhaust port Pd and the intake port Ps.
(19) An opening portion at a front end side of the casing 3 is covered with an intake-side cover 8, and the first-stage pump chamber 1 as a sealed space is formed by the intake-side cover 8. An opening portion at a rear end side of the casing 3 is covered with an exhaust casing 9, and the second-stage pump chamber 2 as a sealed space is formed by the exhaust casing 9. A suction port 8s is formed in the intake-side cover 8, and gas (e.g., air) is drawn from the suction port 8s into the first-stage pump chamber 1. An exhaust port Pd of the second-stage pump chamber 2 is formed in the exhaust casing 9. Further, a discharge port 9d is formed in the exhaust casing 9, and the gas discharged from the second-stage pump chamber 2 through the exhaust port Pd is discharged from the discharge port 9d to the outside. A mechanical seal 10A as a shaft seal device is installed in a portion where the rotating shaft 7 passes through the exhaust casing 9. An opening portion of the exhaust casing 9 is covered with a motor flange 12.
(20) As shown in FIG. 1, the first-stage impeller 4 and the second-stage impeller 5 are attached to an axial end portion of the rotating shaft 7 of the motor 6. The rotating shaft 7 for supporting the first-stage impeller 4 and the second-stage impeller 5 is supported in a cantilever structure (overhang structure) by a bearing 14 provided in a motor casing 13 of the motor 6. An outer diameter D1 of the first-stage impeller 4 at a vacuum side (intake side) is set to be larger than an outer diameter D2 of the second-stage impeller 5 at an atmospheric pressure side (exhaust side). In FIG. 1, the casing for housing the first-stage impeller 4 and the second-stage impeller 5 is illustrated as a single casing 3. In the single casing 3, an outer diameter of a housing part for housing the first-stage impeller 4 is set to be larger than an outer diameter of a housing part for housing the second-stage impeller 5. If the first-stage impeller 4 and the second-stage impeller 5 are housed by separate casings, respectively, an outer diameter of the casing for housing the first-stage impeller 4 is set to be larger than an outer diameter of the casing for housing the second-stage impeller 5.
(21) FIG. 2 is a view showing details of the first-stage pump chamber 1 and the first-stage impeller 4 disposed in the first-stage pump chamber 1, and a cross-sectional view taken along a line II-II of FIG. 1. As shown in FIG. 2, the casing 3 has a circular interior space therein, and the interior space constitutes the first-stage pump chamber 1. The first-stage impeller 4 is fixed to the rotating shaft 7, and the first-stage impeller 4 is eccentrically positioned with respect to the circular interior space (first-stage pump chamber 1) of the casing 3. The first-stage impeller 4 comprises a cylindrical boss portion 41 having a large thickness, and a plurality of blades 42 extending radially from the boss portion 41 at regular intervals. In FIG. 2, the first-stage impeller 4 is rotated in a counterclockwise direction. Each of the plurality of blades 42 has a radially outward portion which is curved toward a rotational direction. The interior space of the casing 3 is supplied with a liquid (e.g., water) having an amount which fills about half a volume of the interior space of the casing 3. When the first-stage impeller 4 is rotated, the plurality of blades 42 scrape out the liquid in an outer circumferential direction of the first-stage impeller 4, whereby the liquid rotates along an inner surface of the casing 3 by a centrifugal force, thus forming an annular liquid film (liquid ring) LF. In the first-stage pump chamber 1, pumping action is performed to compress the gas by utilizing volumetric change of each blade chamber formed by the liquid film LF and the adjacent two blades 42. Although the first-stage pump chamber 1 and the first-stage impeller 4 are shown in FIG. 2, the second-stage pump chamber 2 and the second-stage impeller 5 have the same configuration even though sizes of the second-stage pump chamber 2 and the second-stage impeller 5 (inner diameter of pump chamber, outer diameter of impeller) are different from those of the first-stage pump chamber 1 and the first-stage impeller 4.
(22) An outer diameter of the boss portion 41 of the first-stage impeller 4 is equal to or larger than an outer diameter of the boss portion of the second-stage impeller 5. Although FIGS. 1 and 2 show the embodiment in which the outer diameter of the boss portion 41 of the first-stage impeller 4 is equal to the outer diameter of the boss portion 41 of the second-stage impeller 5, FIGS. 3 and 4 are schematic cross-sectional views showing embodiments in which an outer diameter of the boss portion 41 of the first-stage impeller 4 is larger than an outer diameter of the boss portion 41 of the second-stage impeller 5.
(23) In the embodiment shown in FIG. 3, an outer diameter of the boss portion 41 of the first-stage impeller 4 is larger than an outer diameter of the boss portion 41 of the second-stage impeller 5, and the exhaust port Pd and the intake port Ps formed in the partition wall 3p communicate with each other obliquely.
(24) In the embodiment shown in FIG. 4, an outer diameter of the boss portion 41 of the first-stage impeller 4 is larger than an outer diameter of the boss portion 41 of the second-stage impeller 5, and the exhaust port Pd and the intake port Ps formed in the partition wall 3p communicate with each other in a state where their central axes deviate from each other.
(25) FIGS. 5A and 5B are schematic views showing a conventional two-stage liquid ring vacuum pump (FIG. 5A) wherein only width dimensions of both impellers are changed while keeping outer diameters of both impellers the same and showing a two-stage liquid ring vacuum pump (FIG. 5B) according to the present invention wherein the outer diameter of the first-stage impeller 4 at a vacuum side (intake side) is larger than that of the second-stage impeller 5 at an atmospheric pressure side (exhaust side). In FIGS. 5A and 5B, two impellers are schematically shown in a condition where both vacuum pumps have the same exhaust velocity.
(26) In the conventional two-stage liquid ring vacuum pump shown in FIG. 5A, the first-stage impeller 4 at a vacuum side and the second-stage impeller 5 at an atmospheric pressure side have the same outer diameter D, and a width W1 of the first-stage impeller 4 is larger than a width W2 of the second-stage impeller 5. In this manner, in the conventional two-stage liquid ring vacuum pump, as described in Patent document 1, only width dimensions of both impellers 4, 5 are changed to cope with the changes of the flow rate of air.
(27) In the two-stage liquid ring vacuum pump according to the present invention shown in FIG. 5B, an outer diameter D1 of the first-stage impeller 4 at a vacuum side (intake side) is larger than an outer diameter D2 of the second-stage impeller 5 at an atmospheric pressure side (exhaust side). In this manner, according to the present invention, the outer diameter of the first-stage impeller 4 is larger than the outer diameter of the second-stage impeller 5 to cope with the changes of the flow rate of air. Thus, as shown in FIG. 5B, a width W1 of the first-stage impeller 4 can be smaller than the width W1 of the conventional first-stage impeller 4 shown in FIG. 5A, and thus the length L of the cantilever-structured rotating shaft 7 can be shortened.
(28) FIGS. 6A and 6B are views showing two-stage liquid ring vacuum pumps wherein exhaust velocities of the vacuum pumps are larger than those of the vacuum pumps shown in FIGS. 5A and 5B, and schematic views showing a conventional two-stage liquid ring vacuum pump (FIG. 6A) wherein only width dimensions of both impellers are changed and a two-stage liquid ring vacuum pump (FIG. 6B) according to the present invention wherein the outer diameter of the first-stage impeller 4 at a vacuum side (intake side) is larger than that of the second-stage impeller 5 at an atmospheric pressure side (exhaust side). In FIGS. 6A and 6B, two impellers are schematically shown in a condition where both vacuum pumps have the same exhaust velocity, respectively.
(29) In the conventional two-stage liquid ring vacuum pump shown in FIG. 6A, the first-stage impeller 4 at a vacuum side (intake side) and the second-stage impeller 5 at an atmospheric pressure side (exhaust side) have the same outer diameter D, and a width W1 of the first-stage impeller 4 is larger than a width W2 of the second-stage impeller 5. In this manner, in the conventional two-stage liquid ring vacuum pump, only width dimensions of both impellers 4, 5 are changed to cope with the changes of the flow rate of air.
(30) Further, because the exhaust velocity of the vacuum pump shown in FIG. 6A is set to be larger than that of the vacuum pump shown in FIG. 5A, the width W1 of the first-stage impeller 4 and the width W2 of the second-stage impeller 5 in the vacuum pump shown in FIG. 6A are increased, respectively, compared to the vacuum pump shown in FIG. 5A.
(31) In the two-stage liquid ring vacuum pump according to the present invention shown in FIG. 6B, an outer diameter D1 of the first-stage impeller 4 at a vacuum side (intake side) is larger than an outer diameter D2 of the second-stage impeller 5 at an atmospheric pressure side (exhaust side). In this manner, according to the present invention, the outer diameter of the first-stage impeller 4 is larger than the outer diameter of the second-stage impeller 5 to cope with the changes of the flow rate of air. Thus, as shown in FIG. 6B, a width W1 of the first-stage impeller 4 can be smaller than the width W1 of the conventional first-stage impeller 4 shown in FIG. 6A, and thus the length L of the cantilever-structured rotating shaft 7 can be shortened.
(32) Further, because the exhaust velocity of the vacuum pump shown in FIG. 6B is set to be larger than that of the vacuum pump shown in FIG. 5B, the width W1 of the first-stage impeller 4 is increased, compared to the vacuum pump shown in FIG. 5B. However, according to the present invention, with respect to the second-stage impeller 5, the vacuum pump shown in FIG. 5B and the vacuum pump shown in FIG. 6B use the common second-stage impeller 5.
(33) As is clear from FIGS. 5A and 5B and FIGS. 6A and 6B, by making the outer diameter of the first-stage impeller 4 at a vacuum side large, the width W1 of the first-stage impeller 4 can be reduced. Therefore, the length of the cantilever-structured rotating shaft 7 can be shortened, compared to the conventional method in which only width dimensions of both impellers are changed while keeping outer diameters of both impellers the same. Thus, the whirling vibration of the rotating shaft 7 can be prevented and there is no fear of performance degradation of the vacuum pump. Further, the natural frequency of the rotating body including the rotating shaft 7 can be set to a high value, and thus there is no fear of coming close to the critical speed even if the rotating shaft 7 is rotated at a high speed, thus causing no resonance. Therefore, a stable rotating state of the rotating body including the rotating shaft 7 can be easily realized.
(34) As shown in FIGS. 5B and 6B, according to the present invention, even if the exhaust velocity of the vacuum pump is changed, the second-stage impellers 5 in the two vacuum pumps can use the same impeller. Specifically, the plural types of vacuum pumps having different exhaust velocities can share the second-stage impeller 5 as the main pump (exhaust-side impeller). Therefore, the second-stage impeller 5 and components such as a casing for housing the second-stage impeller 5 can be shared in the plural types of vacuum pumps.
(35) A liquid ring vacuum pump according to a second aspect of the present invention will be described below with reference to FIGS. 7 through 10C. Like or corresponding structural elements are denoted by like or corresponding reference numerals in FIGS. 7 through 10C and will not be described below in duplication.
(36) FIG. 7 is a schematic cross-sectional view showing an embodiment of a liquid ring vacuum pump according to the present invention. In FIG. 7, as an example of the liquid ring vacuum pump, a two-stage liquid ring vacuum pump is shown. As shown in FIG. 7, the two-stage liquid ring vacuum pump includes a casing 3 for forming a first-stage pump chamber 1 and a second-stage pump chamber 2 therein. A first-stage impeller 4 at an intake side is provided in the first-stage pump chamber 1, and a second-stage impeller 5 at an exhaust side is provided in the second-stage pump chamber 2. The first-stage impeller 4 and the second-stage impeller 5 are fixed to the same main shaft (rotating shaft) 7 of a direct acting motor 6. A partition wall 3p extending radially inwardly is formed at a central portion of the casing 3, and the first-stage pump chamber 1 and the second-stage pump chamber 2 are partitioned with the partition wall 3p. An exhaust port Pd of the first-stage pump chamber 1 and an intake port Ps of the second-stage pump chamber 2 are formed in the partition wall 3p, and the first-stage pump chamber 1 and the second-stage pump chamber 2 communicates with each other by the exhaust port Pd and the intake port Ps.
(37) An opening portion at a front end side of the casing 3 is covered with an intake-side cover 8, and the first-stage pump chamber 1 as a sealed space is formed by the intake-side cover 8. An opening portion at a rear end side of the casing 3 is covered with an exhaust casing 9, and the second-stage pump chamber 2 as a sealed space is formed by the exhaust casing 9. A suction port 8s is formed in the intake-side cover 8, and gas (e.g., air) is drawn from the suction port 8s into the first-stage pump chamber 1. An exhaust port Pd of the second-stage pump chamber 2 is formed in the exhaust casing 9. Further, a discharge port 9d is formed in the exhaust casing 9, and the gas discharged from the second-stage pump chamber 2 through the exhaust port Pd is discharged from the discharge port 9d of the exhaust casing 9 to the outside. A shaft seal component 10B such as a mechanical seal for performing shaft seal is installed in a portion where the main shaft 7 passes through the exhaust casing 9. An opening portion of the exhaust casing 9 is covered with a motor flange 12.
(38) As shown in FIG. 7, the first-stage impeller 4 and the second-stage impeller 5 comprise a cylindrical boss portion 41, and a plurality of blades 42 extending radially from the boss portion 41 at regular intervals, respectively. A circular ring-shaped side plate 43 extending radially outwardly from an outer circumference of the boss portion 41 is formed on the boss portion 41 of the second-stage impeller 5 at an exhaust side, and the circular ring-shaped side plate 43 is positioned at a side facing a housing space for housing the shaft seal component 10B. An outer diameter D5 of the side plate 43 is set to be larger than an inner diameter D3 of the housing space for housing the shaft seal component 10B. Specifically, the relationship between the inner diameter D3 of the housing space for housing the shaft seal component 10B, a boss diameter D4 of the second-stage impeller 5, and the outer diameter D5 of the side plate 43 in the second-stage impeller 5 is set to D5>D3>D4. Therefore, a side facing the housing space for housing the shaft seal component 10B in each blade chamber formed by the liquid film and the adjacent two blades 42, and a boss portion side (base side) are covered with the side plate 43 having the outer diameter D5 larger than the inner diameter D3 of the housing space for housing the shaft seal component 10B. Thus, the respective blade chambers each formed by both side walls of the casing, the liquid film and the two adjacent blades 42 do not communicate with each other through the housing space for housing the shaft seal component 10B, whereby the respective blade chambers as sealed spaces can be formed.
(39) As shown in FIG. 7, the first-stage impeller 4 and the second-stage impeller 5 are attached to an axial end portion of the main shaft 7 of the motor 6. The main shaft 7 for supporting the first-stage impeller 4 and the second-stage impeller 5 is supported in a cantilever structure (overhang structure) by a bearing 14 provided in a motor casing 13 of the motor 6. In FIG. 7, although the casing for housing the first-stage impeller 4 and the second-stage impeller 5 is illustrated as a single casing 3, the first-stage impeller 4 and the second-stage impeller 5 may be housed by separate casings, respectively.
(40) FIG. 8 is a view showing details of the second-stage pump chamber 2 and the second-stage impeller 5 disposed in the second-stage pump chamber 2, and a cross-sectional view taken along a line VIII-VIII of FIG. 7. As shown in FIG. 8, the casing 3 has a circular interior space therein, and the interior space constitutes the second-stage pump chamber 2. The second-stage impeller 5 is fixed to the main shaft 7, and the second-stage impeller 5 is eccentrically positioned with respect to the circular interior space (second-stage pump chamber 2). The second-stage impeller 5 comprises a cylindrical boss portion 41, and a plurality of blades 42 extending radially from the boss portion 41 at regular intervals. In FIG. 8, the interior space of the casing 3 is supplied with a liquid (e.g., water) having an amount which fills about half a volume of the interior space of the casing 3. When the second-stage impeller 5 is rotated, the plurality of blades 42 scrape out the liquid in an outer circumferential direction of the second-stage impeller 5, whereby the liquid rotates along an inner surface of the casing 3 by a centrifugal force, thus forming an annular liquid film (liquid ring) LF. In the second-stage pump chamber 2, pumping action is performed to compress the gas by utilizing volumetric change of each blade chamber Rb formed by both side walls of the casing, the liquid film LF and the adjacent two blades 42.
(41) FIGS. 9A and 9B are perspective views showing the second-stage impeller 5 (FIG. 9A) according to the present invention shown in FIGS. 7 and 8 and showing the conventional second-stage impeller 5 (FIG. 9B) shown in FIG. 11.
(42) As shown in FIG. 9A, the second-stage impeller 5 according to the present invention comprises a cylindrical boss portion 41, a plurality of blades 42 extending radially from the boss portion 41 at regular intervals, and a circular ring-shaped side plate 43 extending radially outwardly from the boss portion 41. The second-stage impeller 5 comprising the boss portion 41, the plurality of blades 42 and the side plate 43 is formed integrally by casting. The side plate 43 is provided on one end portion of the boss portion 41, and is positioned at a side facing the housing space for housing the shaft seal component 10B. Further, the side plate 43 is connected to an end surface 42a in a width direction of each blade 42 and an inner end 42b in a radial direction of each blade 42 (see FIG. 7). Further, a through hole 41h for allowing the main shaft 7 to be fitted therewith, a keyway 41k for allowing a key to be inserted therein, and the like are formed in the boss portion 41.
(43) Although the conventional second-stage impeller 5 shown in FIG. 9B does not have the side plate 43 as shown also in FIG. 11, the conventional second-stage impeller 5 has a connecting ring 44 formed in a circular ring shape for connecting the adjacent two blades 42 to each other. The connecting ring 44 is provided on a forward end portion of each blade 42 and positioned at a central part in a width direction of each blade 42. The conventional second-stage impeller 5 is different from the second-stage impeller 5 according to the present invention shown in FIG. 9A in that the conventional second-stage impeller 5 does not have the side plate 43 but has the connecting ring 44.
(44) In the conventional second-stage impeller 5, the connecting ring 44 is provided to increase rigidity of each blade 42. However, in the second-stage impeller 5 according to the present invention, because the rigidity of each blade 42 can be increased by the side plate 43, the connecting ring 44 can be omitted.
(45) FIG. 10A is a perspective view showing a second-stage impeller 5 according to another embodiment of the present invention. FIG. 10B is a schematic view showing cross-sectional shapes of A part of FIG. 10A. FIG. 10C is a schematic view showing cross-sectional shapes of B part of FIG. 10A.
(46) As shown in FIG. 10A, the second-stage impeller 5 according to the present embodiment has a connecting ring 44 formed in a circular ring shape for connecting the adjacent two blades 42 to each other. Specifically, the second-stage impeller 5 according to the present embodiment uses the connecting ring 44 and the side plate 43 together. The connecting ring 44 is provided on a forward end portion of each blade 42 and positioned at an end portion in a width direction of each blade 42. Further, the connecting ring 44 is located radially outwardly of the side plate 43. The second-stage impeller 5 shown in FIG. 10A has other elements which are identical or similar to those of the second-stage impeller 5 shown in FIG. 9A.
(47) FIG. 10B is a view showing cross-sectional shapes of the connecting ring 44. As shown in FIG. 10B, the cross-sectional shape of the connecting ring 44 includes a semicircle (left end), a triangle (the second from the left end), a trapezoid (the third from the left end), a semi-ellipse having a major axis in a vertical direction (the fourth from the left end), a semi-ellipse having a major axis in a horizontal direction (right end), and the like. Each cross-sectional shape of the connecting ring 44 has a tapered shape which is tapered from an end portion in a width direction of the blade 42 (left side in FIG. 10B) toward an inner side in the width direction of the blade 42 (right side in FIG. 10B).
(48) FIG. 10C is a view showing cross-sectional shapes of the side plate 43. As shown in FIG. 10C, the cross-sectional shape of the side plate 43 includes a rectangle (left side), a trapezoid (right side), and the like. The cross-sectional shape of the side plate 43 shown in right side of FIG. 10C has a tapered shape which is tapered from the boss portion 41 toward an outer circumferential side of the blade 42.
(49) The conventional second-stage impeller 5 shown in FIG. 9B and the second-stage impeller 5 according to the present invention shown in FIG. 10A will be described below from the standpoint of casting.
(50) In the conventional impeller, as shown in FIG. 9B, the connecting ring 44 is positioned in parallel with a plane perpendicular to the axial direction of the main shaft 7 and at a central portion in the width direction of the impeller. Therefore, casting has been performed in such a manner that a division plane of an upper mold and a lower mold is set to the ring portion.
(51) In the case where the connecting ring 44 and the side plate 43 are used together, if the connecting ring is formed at a central part in a width direction of the impeller as the conventional impeller, the division plane of the molds cannot be established to cause difficulty in manufacturing the impeller. Therefore, the side plate 43 and the connecting ring 44 are provided at an exhaust side of the second-stage impeller 5 and the cross-sectional shape of the connecting ring 44 is set to a semicircle as in the impeller according to the present invention shown in FIG. 10A, whereby division of the molds can be performed. As shown in FIG. 10B, the cross-sectional shape of the connecting ring 44 can be set to an arbitrary shape such as a polygon including a triangle and a trapezoid, or a semi-ellipse as long as the cross-sectional shape is selected from the shape such that the division of the molds can be performed
(52) Although the two-stage liquid ring vacuum pump having the two-stage impellers has been described in the embodiments, it should be noted that the present invention can be applied to a liquid ring vacuum pump having a single impeller.
(53) Although the preferred embodiments of the present invention have been described above, it should be understood that the present invention is not limited to the above embodiments, but various changes and modifications may be made to the embodiments without departing from the scope of the appended claims.
INDUSTRIAL APPLICABILITY
(54) The present invention is applicable to a two-stage liquid ring vacuum pump in which two-stage impellers are attached to an axial end portion of a main shaft (rotating shaft) of a motor. Further, the present invention is applicable to a liquid ring vacuum pump which has a circular casing, an impeller attached eccentrically with respect to a center of the circular casing, and a shaft seal part provided in a portion where the main shaft for supporting the impeller passes through the casing.
REFERENCE SIGNS LIST
(55) 1 first-stage pump chamber 2 second-stage pump chamber 3 casing 3p partition wall 4 first-stage impeller 5 second-stage impeller 6 motor 7 rotating shaft (main shaft) 8 intake-side cover 8s suction port 9 exhaust casing 9d discharge port 10A mechanical seal 10B shaft seal component 12 motor flange 13 motor casing 14 bearing 41 boss portion 41h through hole 41k keyway 42 blade 42a end surface in a width direction 42b inner end in a radial direction 43 side plate 44 connecting ring D1 outer diameter of the first-stage impeller D2 outer diameter of the second-stage impeller D3 inner diameter of a space for housing the shaft seal component D4 boss diameter of the second-stage impeller D5 outer diameter of the side plate LF liquid film (liquid ring) Pd exhaust port Ps intake port Rb blade chamber W1 width of the first-stage impeller W2 width of the second-stage impeller
