Thermal flowmeter and method for determining weighting factor
11143536 · 2021-10-12
Assignee
Inventors
Cpc classification
G01F1/684
PHYSICS
G01F1/6847
PHYSICS
International classification
Abstract
A thermal flowmeter including a measurement tube that has an inflow port into which a liquid flows and an outflow port that allows the liquid which flows in from the inflow port to flow out, and has an internal flow passage where the liquid flows formed to extend along an axis, and a plurality of detection sections each of which has a heating resistor and a temperature detecting resistor along the axis and is provided at the measurement tube, and a control section that calculates a flow rate of the liquid flowing through the internal flow passage based on signals from the plurality of detection sections, wherein the plurality of detection sections are respectively provided with predetermined intervals left in a circumferential direction with the axis as a center.
Claims
1. A thermal flowmeter, comprising: a measurement tube that has an inflow port into which a liquid flows and an outflow port that allows the liquid which flows in from the inflow port to flow out, and has an internal flow passage where the liquid flow is formed to extend along an axis; a plurality of detection sections each of which has a heating resistor and a temperature detecting resistor along the axis and is provided at the measurement tube; and a control section that calculates a flow rate of the liquid flowing through the internal flow passage based on signals from the plurality of detection sections, wherein the plurality of detection sections are respectively provided with predetermined intervals in a circumferential direction with the axis as a center, the control section calculates the flow rate of the liquid flowing in the internal flow passage by weighting respective flow rates obtained based on signals from the respective detection sections and thereafter adding up the respective flow rates, and the control section compares a flow rate obtained based on a signal from one of the detection sections and a flow rate obtained based on a signal from another of the detection sections, and weights a larger flow rate more heavily than a small flow rate.
2. The thermal flowmeter according to claim 1, wherein the plurality of detection sections are provided at equal angle intervals in the circumferential direction with the axis as the center.
3. A method for determining a weighting factor of a thermal flowmeter, the thermal flowmeter including: a measurement tube that has an inflow port into which a liquid flows and an outflow port that allows the liquid which flows in from the inflow port to flow out, and has an internal flow passage where the liquid flows is formed to extend along an axis, a plurality of detection sections each of which has a heating resistor and a temperature detecting resistor along the axis and is provided at the measurement tube, and a control section that calculates a flow rate of the liquid flowing through the internal flow passage based on signals from the respective detection sections, wherein the respective detection sections are respectively provided with predetermined intervals in a circumferential direction with the axis as a center, and the control section calculates the flow rate of the liquid flowing in the internal flow passage by multiplying respective flow rates obtained based on signals from the respective detection sections by a weighting factor and thereafter adding up the respective flow rates, the method comprising: a step of causing a liquid at a reference flow rate that is already known to flow through the internal flow passage; a step of using a plurality of the weighting factors to calculate a plurality of weighted flow rates corresponding to the respective weighting factors; a step of calculating a standard deviation of each of the weighted flow rates from the reference flow rate; and a step of acquiring the weighting factor at a time of the standard deviation becoming smallest.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(19) Hereinafter, a thermal flowmeter and a method for determining a weighting factor according to the present invention will be described with reference to the drawings.
First Embodiment
(20) Hereinafter, a thermal flowmeter 100 of a first embodiment of the present invention will be described with reference to the drawings.
(21) The thermal flowmeter 100 of the present embodiment is a thermal flowmeter that heats a liquid flowing in an internal flow passage 10c, and measures a flow rate of the liquid by detecting a temperature of the heated liquid. The thermal flowmeter 100 of the present embodiment is suitable for measuring a very small flow rate of, for example, 0.1 mL/min to 100 mL/min.
(22) As shown in
(23) As shown in
(24) The sensor section 10 does not directly calculate the flow rate of the liquid, but detects a temperature of the liquid heated by a heating resistance wire 12a (heating resistor) which will be described later, by temperature detecting resistance wires 12b and 12c (temperature detecting resistors), and transmits temperature detection signals showing the detected temperatures to the control substrate 20 via a signal line (not illustrated). Details of the sensor section 10 will be described later.
(25) The control substrate 20 shown in
(26) The relay substrate 30 is a substrate that performs a relay for transmitting and receiving various signals between the control substrate 20 and an external device (not illustrated). A cable 200 for transmitting and receiving various signals to and from the external device (not illustrated) is connected to the relay substrate 30.
(27) The upper case 40 is a member to be a casing for an upper side of the thermal flowmeter 100, and houses the control substrate 20 therein.
(28) The bottom case 50 is a member to be a casing for a lower side of the thermal flowmeter 100, and houses the sensor section 10 therein. In a state where the sensor section 10 is inserted in the bottom case 50, a stopper 60 is inserted to between the bottom case 50 and the sensor section 10 from an inflow port 10a side of the sensor section 10. Likewise, in the state where the sensor section 10 is inserted in the bottom case 50, a stopper 70 is inserted to between the bottom case 50 and the sensor section 10 from an outflow port 10b side of the sensor section 10. The sensor section 10 is in a state fixed to the bottom case 50 by the stoppers 60 and 70.
(29) Fastening bores 50a are formed in a bottom surface of the bottom case 50, and the bottom case 50 is fixed to an installation surface by fastening bolts (not illustrated) that are inserted from below an installation surface (not illustrated).
(30) Next, the sensor section 10 will be described in detail with reference to
(31) As shown in
(32) The measurement tube 11 is a tube having an inflow port 11a through which the liquid flows in, and an outflow port 11b that allows the liquid which flows in from the inflow port 11a to flow out. As shown in
(33) As shown in
(34) The heating resistance wire 12a, the temperature detecting resistance wire 12b and the temperature detecting resistance wire 12c are formed by vapor-depositing metal films of platinum or the like onto the glass substrate respectively.
(35) As shown in
(36) The control substrate 20 can calculate a flow velocity of the liquid which flows in the measurement tube 11 based on a timing at which the heating resistance wire 12a is instantaneously heated, and timings at which the temperature detecting resistance wire 2b and the temperature detecting resistance wire 12c detect the temperature of the heated liquid thereafter. Further, the control substrate 20 can calculate a flow rate of the liquid from the calculated flow velocity and a sectional area of the measurement tube 11. Details of a calculation method will be described later.
(37) In
(38) For example, the temperature detecting resistance wire 12b may be disposed at an upstream side in the flow direction of the liquid, of the heating resistance wire 12a, and the temperature detecting resistance wire 12c may be disposed at a downstream side in the flow direction of the liquid, of the heating resistance wire 12a. A temperature distribution created by the heating resistance wire 12a depends on the flow velocity of the liquid, and as the flow velocity becomes higher, more heat is carried to the downstream side to raise the temperature at the downstream side. The control substrate 20 can calculate the flow rate of the liquid based on a difference between the temperature detected by the temperature detecting resistance wire 12b and the temperature detected by the temperature detecting resistance wire 12c, and a sectional area of the measurement tube 11.
(39) As shown in
(40) The flat surface 11c of the measurement tube 11 is disposed to face the detection surface 12e of the sensor substrate 12. The flat surface 11c and the detection surface 12e are bonded to each other by an adhesive.
(41) Here, as the adhesive, for example, an epoxy resin adhesive, an ultraviolet-curable resin adhesive, a thermosetting resin adhesive (thermosetting adhesive), a low-melting-point glass and the like can be used.
(42) A shortest distance (first distance) from the detection surface 12e of the sensor substrate 12 to an inner circumferential surface 10d of the internal flow passage 10c is shorter than a shortest distance (second distance) from an outer circumferential surface 11d of the measurement tube 11 to the inner circumferential surface 10d of the internal flow passage 10c. This is to increase heat conductivity to the liquid from the heating resistance wire 12a and improve temperature detection characteristic by the temperature detecting resistance wire 12b and the temperature detecting resistance wire 12c by reducing the first distance to the inner circumferential surface 10d of the internal flow passage 10c from the detection surface 12e of the sensor substrate 12.
(43) The sensor substrate 12 is provided so that the detection surface 12e where the detection section 12d is formed faces a side of the internal flow passage 10c formed in the measurement tube 11. In the present embodiment, the two sensor substrates 12 are provided to face each other with the internal flow passage 10c therebetween. In the case of
(44) Next, a method for calculating a flow rate will be described in detail.
(45) As described above, the control substrate 20 can calculate the flow rate of the liquid flowing in the measurement tube 11, based on signals from the heating resistance wire 12a, the temperature detecting resistance wire 12b and the temperature detecting resistance wire 12c of the detection section 12d.
(46) In the present embodiment, the two detection sections 12d are disposed at the equal angle intervals with the axis X as the center, so that the flow rate can be calculated by further performing an arithmetic operation by the control substrate 20 based on respective flow rates calculated based on the signals from the two detection sections 12d by the control substrate 20.
(47) For example, as shown in
(48) In the state of the velocity distribution shown in
(49) In the present embodiment, an average value of the flow rate calculated based on the signal from the detection section 12d′ and the flow rate calculated based on the signal from the detection section 12d″ is calculated by the control substrate 20.
(50) Hereinafter, an example of an experimental result at a time of averaging is shown.
(51)
(52) As shown in
(53)
(54) As shown in
(55) According to the present embodiment, the following effects are exhibited.
(56) The flow rate can be calculated based on the signals from the detection sections 12d provided in the plurality of directions to the circumferential direction of the internal flow passage 10c. Even when the velocity distribution of the liquid flowing in the internal flow passage 10c is not uniform, a variation in the flow rate due to nonuniformity of the flow velocity distribution and the positions of the detection sections 12d can be suppressed by averaging the respective flow rates calculated based on the signals of the plurality of detection sections 12d provided with the predetermined intervals left in the circumferential direction by the control substrate 20. Accordingly, even when the velocity distribution of the liquid flowing through the internal flow passage 10c of the measurement tube 11 is not uniform, the flow rate can be measured with high precision as compared with the case where the flow rate is calculated based on the signal from the detection section 12d in one direction (for example, only the detection section 12d′).
(57) Further, when a difference of a predetermined value or more is detected by the control substrate 20 in the respective flow rates calculated based on the signals from the plurality of detection sections 12d, the installation state or connection state of the thermal flowmeter 100 or the flow passage tube connected to the thermal flowmeter 100 is determined as abnormal, and a user can be notified of the abnormality by generating an alert.
Second Embodiment
(58) Hereinafter, a second embodiment of the present invention is described with reference to the drawings.
(59) The thermal flowmeter 100 of the present embodiment differs from the first embodiment in the calculation method of a flow rate, and is similar to the first embodiment in the other points. Accordingly, only the point differing from the first embodiment is described, and for the other points, the same reference signs are used to omit explanation thereof.
(60) In the present embodiment, a flow rate QW is calculated by weighting the flow rate Q′ calculated based on the signal from the detection section 12d′ and the flow rate Q″ calculated based on the signal from the detection section 12d″ and thereafter adding up the flow rate Q′ and the flow rate Q″.
(61) Weighting is executed, for example, in such a manner that Q′ and Q″ are compared by the control substrate 20, a larger one is multiplied by a weighting factor X/10, and a smaller one is multiplied by a weighting factor (10−X)/10. Note that X is an integer of 1 to 9.
(62)
(63) The weighting factor is determined by the following experiment.
(64) In this experiment, the flow rate of the liquid flowing in the internal flow passage 10c is increased every 70 seconds to 20 mL/min, 40 mL/min, 60 mL/min, 80 mL/min and 95 mL/min. In the experiment, in order to cause nonuniformity in the flow velocity distribution, a resin tube which is connected to the inflow port 10a side and in which the liquid flows inside is artificially shaken when approximately 35 seconds elapses in the respective flow rates.
(65)
(66)
(67) Thus, the flow rate QW is calculated by weighting the flow rate Q′ calculated based on the signal of the detection section 12d′ and the flow rate Q″ calculated based on the signal of the detection section 12d″, and thereafter adding up the flow rate Q′ and the flow rate Q″. The flow rate QW by weighting is calculated by the following method: the flow rate Q′ by the detection section 12d′ and the flow rate Q″ by the detection section 12d″ are compared; the larger flow rate is multiplied by a weighting factor X/10 and the smaller flow rate is multiplied by a weighting factor (10−X)/10; and thereafter the flow rate Q′ and the flow rate Q″ are added up. Note that X is an integer from 1 to 9.
(68)
(69) As shown in
(70) Note that in the aforementioned experiment, the weighting factor is acquired by the two detection sections 12d (the detection section 12d′ and the detection section 12d″), but may be acquired by three or more detection sections 12d. In this case, a number of combinations of the flow rates by weighting and the standard deviation is increased, and thereby a suitable weighting factor can be acquired.
(71) According to the present embodiment, the following effects are exhibited.
(72) Even when the velocity distribution of the liquid that flows through the internal flow passage 10c of the measurement tube 11 is not uniform, nonuniformity of the flow velocity is substantially cancelled. Further, depending on the velocity distribution of the liquid flowing through the internal flow passage 10c, the flow rate can be measured with higher precision as compared with the case where the flow amount Q′ and the flow amount Q″ are simply averaged.
(73) Note that X in the weighting factor X/10 is not limited to X=7, but may be arbitrarily changed in accordance with the flow rate which is used. For example, an application of the thermal flowmeter is considered, and in response to a flow rate range that is expected in the application, the value of X can be changed based on data acquired in advance by an experiment. Change of X is executed by the control substrate 20, for example.
(74) In the aforementioned first and second embodiments, three of the sensor substrates 12 each provided with the detection section 12d may be prepared as shown in
REFERENCE SIGNS LIST
(75) 10 Sensor section 10a Inflow port 10b Outflow port 10c Internal flow passage 10d Inner circumferential surface 11 Measurement tube 11a Inflow port 11b Outflow port 11c Flat surface 12 Sensor substrate (temperature detection substrate) 12a Heating resistance wire (heating resistor) 12b, 12c Temperature detecting resistance wire (temperature detecting resistor) 12d, 12d′, 12d″ Detection section 12e Detection surface 20 Control substrate (control section) 100 Thermal flowmeter