Controlled current manipulation for regenerative charging of gate capacitance
11146265 · 2021-10-12
Assignee
Inventors
Cpc classification
H02M1/08
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/08
ELECTRICITY
Abstract
A circuit for regenerative gate charging includes an inductor coupled to a gate of a FET. An output control circuit is coupled to a timing control circuit and a bridged inductor driver, which is coupled to the inductor. A sense circuit is coupled to the gate and to the timing control circuit, which receives a control signal, generates output control signals in accordance with a first switch timing profile, and transmits the output control signals to the output control circuit. In accordance with the first switch timing profile, the output control circuit holds switches of the bridged inductor driver in an ON state for a first period and holds all of the switches in an OFF state for a second period. Gate voltages are sampled during the second period and after the first period. The timing control circuit generates a second switch timing profile using the sampled voltages.
Claims
1. A method for regenerative gate charging, the method comprising: holding, by an output control circuit, one or more of a plurality of switches of a bridged inductor driver circuit in an ON state for a first time period in accordance with a first switch timing profile of a first switching cycle, the first switch timing profile being determined prior to the first switching cycle, the bridged inductor driver circuit being coupled to a first terminal of an inductor and a second terminal of the inductor, the second terminal of the inductor being coupled to a gate node of a field effect transistor (FET) to control the FET; holding, by the output control circuit, all of the plurality of switches in an OFF state for a second time period in accordance with the first switch timing profile of the first switching cycle, the second time period beginning after an expiration of the first time period; sampling one or more first voltages of the gate node during the second time period; generating, by a timing control circuit, a second switch timing profile for a second switching cycle using the one or more sampled first voltages; holding, by the output control circuit, the one or more of the plurality of switches of the bridged inductor driver circuit in the ON state for a third time period in accordance with the second switch timing profile of the second switching cycle; and holding, by the output control circuit, all of the plurality of switches in the OFF state for a fourth time period in accordance with the second switch timing profile of the second switching cycle; wherein: the first time period and the second time period are determined by a plurality of adjustable delay circuits, respective first adjustable delay values of the plurality of adjustable delay circuits being in accordance with the first switch timing profile during the first switching cycle; and the third time period and the fourth time period are determined by the plurality of adjustable delay circuits, respective second adjustable delay values of the plurality of adjustable delay circuits being in accordance with the second switch timing profile during the second switching cycle.
2. The method of claim 1, further comprising: retrieving, by a digital configuration circuit before the first switching cycle, a default switch timing profile; and using, by the digital configuration circuit, the default switch timing profile as the first switch timing profile.
3. The method of claim 1, wherein: the first time period and the second time period are determined by a plurality of static delay circuits in addition to the plurality of adjustable delay circuits; and the third time period and the fourth time period are determined by the plurality of static delay circuits in addition to the plurality of adjustable delay circuits.
4. The method of claim 1, wherein: during a charging sequence of the gate node of the FET, the method further comprises: turning off, by the output control circuit, a first switch of the plurality of switches at a first time during the second switching cycle, the first switch having a first high-side node coupled to the second terminal of the inductor, a first output control node coupled to the output control circuit, and a first low-side node coupled to a first voltage node of the bridged inductor driver circuit; turning on, by the output control circuit, a second switch of the plurality of switches at a second time during the second switching cycle, the second switch having a second high-side node coupled to a second voltage node of the bridged inductor driver circuit, a second output control node coupled to the output control circuit, and a second low-side node coupled to the first terminal of the inductor; turning off, by the output control circuit, the second switch at a third time during the second switching cycle; turning on, by the output control circuit, a third switch of the plurality of switches at a fourth time during the second switching cycle, the third switch having a third high-side node coupled to the first terminal of the inductor, a third output control node coupled to the output control circuit, and a third low-side node coupled to the first voltage node; turning off, by the output control circuit, the third switch at a fifth time during the second switching cycle; and turning on, by the output control circuit, a fourth switch of the plurality of switches at a sixth time during the second switching cycle, the fourth switch having a fourth high-side node coupled to the second voltage node, a fourth output control node coupled to the output control circuit, and a fourth low-side node coupled to the second terminal of the inductor.
5. The method of claim 4, wherein: the sixth time occurs after the fifth time, the fifth time occurs after the fourth time, the fourth time occurs after the third time, and the third time occurs after the second time; and the method further comprises: sampling one or more second voltages of the gate node after the fifth time and before the sixth time; and generating, by the timing control circuit, a third switch timing profile of a third switching cycle using the one or more sampled second voltages.
6. The method of claim 5, wherein the first time occurs before the second time.
7. The method of claim 5, wherein the first time occurs after the second time and before the third time.
8. The method of claim 5, wherein: the timing control circuit receives a first FET control signal at a trigger time of the first switching cycle; the first time and the second time occur at about the trigger time; and the method further comprises: offsetting each of the third time, the fourth time, the fifth time and the sixth time in time from the trigger time based on respective adjustable delays, each of the respective adjustable delays having a static delay portion and a tunable delay portion.
9. The method of claim 4, wherein: during a discharging sequence of the gate node, the method further comprises: turning off, by the output control circuit, the fourth switch at a seventh time during the second switching cycle; turning on, by the output control circuit, the third switch at an eighth time during the second switching cycle; turning off, by the output control circuit, the third switch at a ninth time during the second switching cycle; turning on, by the output control circuit, the second switch at a tenth time during the second switching cycle; turning off, by the output control circuit, the second switch at an eleventh time during the second switching cycle; and turning on, by the output control circuit, the first switch on at a twelfth time during the second switching cycle; and the seventh time, the eighth time, the ninth time, the tenth time, the eleventh time, and the twelfth time are in accordance with the second switch timing profile.
10. The method of claim 9, wherein: the twelfth time occurs after the eleventh time, the eleventh time occurs after the tenth time, the tenth time occurs after the ninth time, and the ninth time occurs after the eighth time; and the method further comprises: sampling one or more second voltages of the gate node of the FET after the eleventh time and before the twelfth time; and generating, by the timing control circuit, a third switch timing profile of a third switching cycle using the one or more sampled second voltages.
11. The method of claim 10, wherein the seventh time occurs before the eighth time.
12. The method of claim 10, wherein the seventh time occurs after the eighth time and before the ninth time.
13. The method of claim 10, wherein: the timing control circuit receives a first FET control signal at a trigger time of the first switching cycle; the first time and the second time occur at about the trigger time; and the method further comprises: offsetting each of the third time, the fourth time, the fifth time and the sixth time in time from the trigger time based on respective adjustable delays, each of the respective adjustable delays having a static delay portion and a tunable delay portion.
14. A circuit for regenerative gate charging, the circuit comprising: an inductor having a first terminal and a second terminal, the second terminal being configured to be coupled to a gate node of a field effect transistor (FET); a bridged inductor driver circuit being configured to be coupled to the first terminal of the inductor and the second terminal of the inductor, the bridged inductor driver circuit comprising a plurality of switches; an output control circuit coupled to the bridged inductor driver circuit; a sense circuit configured to be coupled to the gate node; a timing control circuit coupled to the output control circuit and the sense circuit; and a plurality of adjustable delay circuits coupled to the timing control circuit; wherein: the output control circuit holds one or more of the plurality of switches in an ON state for a first time period of a first switching cycle using first output control signals, the first time period being in accordance with a first switch timing profile, and the first switch timing profile being determined prior to the first switching cycle; the output control circuit holds all of the plurality of switches in an OFF state for a second time period of the first switching cycle, the second time period being in accordance with the first switch timing profile and beginning after an expiration of the first time period; the sense circuit samples one or more first voltages of the gate node during the second time period; the timing control circuit uses the one or more sampled first voltages to generate a second switch timing profile for a second switching cycle; the output control circuit holds one or more of the plurality of switches in the ON state for a third time period of the second switching cycle using second output control signals, the third time period being in accordance with the second switch timing profile; the output control circuit holds all of the plurality of switches in the OFF state for a fourth time period of the second switching cycle, the fourth time period being in accordance with the second switch timing profile; the first output control signals are generated during the first switching cycle using the plurality of adjustable delay circuits; the first time period and the second time period are determined by the plurality of adjustable delay circuits; respective first adjustable delay values of the plurality of adjustable delay circuits are in accordance with the first switch timing profile during the first switching cycle; the second output control signals are generated during the second switching cycle using the plurality of adjustable delay circuits; the third time period and the fourth time period are determined by the plurality of adjustable delay circuits; and respective second adjustable delay values of the plurality of adjustable delay circuits are in accordance with the second switch timing profile during the second switching cycle.
15. The circuit of claim 14, wherein: the timing control circuit generates the second output control signals during the second switching cycle in accordance with the second switch timing profile; and the timing control circuit transmits the second output control signals to the output control circuit during the second switching cycle.
16. The circuit of claim 14, further comprising: a digital configuration circuit, the digital configuration circuit comprising: a switch timing profile retrieval circuit; wherein: the switch timing profile retrieval circuit retrieves a default switch timing profile; and the default switch timing profile is used as the first switch timing profile.
17. The circuit of claim 14, further comprising: a plurality of static delay circuits coupled to the timing control circuit; wherein: the first output control signals are generated during the first switching cycle using the plurality of static delay circuits in addition to the plurality of adjustable delay circuits; and the second output control signals are generated during the second switching cycle using the plurality of static delay circuits in addition to the plurality of adjustable delay circuits.
18. The circuit of claim 14, wherein the bridged inductor driver circuit comprises: a first voltage node; a second voltage node; a first switch having a first high-side node coupled to the second terminal of the inductor, a first output control node coupled to the output control circuit, and a first low-side node coupled to the first voltage node; a second switch having a second high-side node coupled to the second voltage node, a second output control node coupled to the output control circuit, and a second low-side node coupled to the first terminal of the inductor; a third switch having a third high-side node coupled to the first terminal of the inductor, a third output control node coupled to the output control circuit, and a third low-side node coupled to the first voltage node; and a fourth switch having a fourth high-side node coupled to the second voltage node, a fourth output control node coupled to the output control circuit, and a fourth low-side node coupled to the second terminal of the inductor.
19. The circuit of claim 14, wherein: the timing control circuit receives a first FET control signal at a trigger time of the first switching cycle; the timing control circuit generates the first output control signals in accordance with the first switch timing profile; and the timing control circuit transmits the first output control signals to the output control circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) Improved methods and circuits are described herein for controlled current manipulation for regenerative charging of gate capacitance. Large field effect transistors (e.g., power FETs) such as those used in synchronous switching power converter circuits require significant gate charge that is consumed from the supply rail on every switching cycle. If part of the energy used for charging and discharging the gate is recovered during a switching cycle, energy losses are reduced, and efficiency is improved. As described herein, this energy recovery can be achieved by transferring energy to and from the gate using an inductor. In some embodiments, the inductor and associated control circuitry are implemented in an integrated driver along with the FET as the timing of the control signals for operating the inductor can then be very accurately controlled. The improvement of the timing controls enables the advantage of ensuring optimal charging and discharging of gate capacitance for improved power consumption or minimization of power loss. Additionally, the inductor may be integrated on the same die or in the same package as the FET, which further enhances the advantages enabled by the accurate timing controls for the inductor. Other advantages or improvements of the methods and circuits described herein will also become apparent from the present disclosure.
(13) In some embodiments, such methods and circuits involve circuits for charging and discharging a gate of a FET by controlling the current flow through an inductor coupled to the gate of the FET such that power loss is reduced. Such circuits accept input from a switched-mode controller and switch the FET on and off as determined by a desired duty cycle of the switching power converter. Current flow through the inductor and to the gate of the FET is controlled by a switch timing profile that has static and tunable delay portions. The tunable delay portions of the switch timing profile are adjusted to further reduce power loss in subsequent switching cycles by sampling the gate voltage of the FET at a known time in a charge or discharge cycle of the gate of the FET. The sampled gate voltages are compared to desired voltages as a form of feedback regarding the previous gate charge or discharge cycle. Based on that feedback, the adjustable delay portions of the switch timing profile are tuned (e.g., a delay duration is lengthened or shortened) to modify current flow through the inductor during a subsequent gate charge or discharge cycle.
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(16) As shown, the low-side drive circuit 112 generally includes the inductor L.sub.1 coupled to the gate node of the low-side FET 110. A bridged inductor driver circuit 202 is coupled to the inductor L.sub.1 and to the output control circuit 204. The signal processing circuit 206 is coupled to the gate node of the low-side FET 110. The timing control circuit 208 is coupled to the timer circuits 214.sub.1-N, to the output control circuit 204, to the signal processing circuit 206, and to the digital configuration circuit 210. The digital configuration circuit 210 includes a non-volatile memory (NVM) circuit 212.
(17) In the example embodiment shown, the bridged inductor driver circuit 202 includes switches S.sub.1-4. Other embodiments of the bridged inductor driver circuit 202 are shown and discussed with reference to
(18) The Output Ctrl signals sent to the output control circuit 204 are generated by the timing control circuit 208 in accordance with a switch timing profile. A switch timing profile is a timing sequence that defines or controls the flow of current to and from the inductor L.sub.1 and the gate node of the low-side FET 110. Example timing sequences are shown and discussed with reference to
(19) During specific times during a switching cycle, measurements of the voltage and/or current related to the low-side FET 110 are made by the signal processing circuit 206. A switching cycle is a duration of time in which both FETs 106, 110 have transitioned through full on and off states (e.g., the sequence of turning low-side FET 110 off . . . high-side FET 106 on . . . high-side FET 106 off . . . low-side FET 110 on . . . low-side FET 110 off . . . and so on). In the example shown the voltage V.sub.G of the gate node of the low-side FET 110 is measured by the signal processing circuit 206, but in other embodiments, other currents/voltages related to the low-side FET 110 are measured as well. These example embodiments are shown and discussed with reference to
(20) Upon, or before, receiving the FET control signal L.sub.ON during a switching cycle (or upon or before the commencement of that switching cycle), the timing control circuit 208 configures the timer circuits 214.sub.1-N using respective control signals Ctrl.sub.1-N in accordance with a switch timing profile associated with that switching cycle. The switch timing profile used to configure the timer circuits 214.sub.1-N is either generated/updated in a previous switching cycle or is retrieved (e.g., from the NVM circuit 212) by the digital configuration circuit 210.
(21) In accordance with the switch timing profile, each of the timer circuits 214.sub.1-N is configured to apply an amount of static and/or adjustable delay to received trigger signals Trig.sub.1-N to produce delayed signals T.sub.1-N. In some embodiments, each of the trigger signals Trig.sub.1-N corresponds to the signal L.sub.ON. The Output Ctrl signals transmitted from the timing control circuit 208 to the output control circuit 204 include the delayed signals T.sub.1-N. An example simplified signal timing diagram 300 in
(22) The timing control circuit 208 transmits T.sub.N, as well as other delayed signals (e.g., T.sub.1, T.sub.2) to the output control circuit 204 as part of the Output Ctrl signals. The output control circuit 204 uses the received Output Ctrl signals to generate signals that control the bridged inductor driver circuit 202, thereby controlling the flow of current through the inductor L.sub.1 and to/from the gate node of the low-side FET 110. A portion of an example embodiment of the output control circuit 204 is shown in
(23) The portion of the circuit shown in
(24) A simplified signal timing diagram 400 of an example 3-stage timing sequence for charging the gate node of the low-side FET 110 (e.g., turning the low-side FET 110 on) is shown in
(25) A simplified signal timing diagram 450 of an example 4-stage timing sequence for charging the gate node of the low-side FET 110 (e.g., turning the low-side FET 110 on) is shown in
(26) A simplified signal timing diagram 500 of an example 3-stage timing sequence for discharging the gate node of the low-side FET 110 (e.g., turning the low-side FET 110 off) is shown in
(27) A simplified signal timing diagram 550 of an example 4-stage timing sequence for discharging the gate node of the low-side FET 110 (e.g., turning the low-side FET 110 off) is shown in
(28) A circuit schematic of an example embodiment of a portion of the signal processing circuit 206 is shown in
(29) In some embodiments, other voltages and currents related to the low-side FET 110 are measured in addition to the gate voltage V.sub.G. Example embodiments of a portion of the signal processing section of the low-side drive circuit 112 are shown in
(30) Other example embodiments of the bridged inductor driver circuit 202 of
(31) The inductance of the inductor L.sub.1 and bridged inductor driver circuits may be distributed amongst a distributed power FET, in accordance with some embodiments. As shown in the simplified circuit schematics of
(32) In some embodiments, the high-side drive circuit 108 is similar to the low-side drive circuit 112 and is used for regenerative charging of gate capacitance of the high-side FET 106. In some embodiments, the static delay portions are set at design time and are dependent on the specific switch and inductor sizes used. In some embodiments, a monolithic integration of the low-side FET 110, the bridged inductor driver circuit 202 and the circuitry of the low-side drive circuit 112 occur on a mixed signal LDMOS process node. In some embodiments, the low-side FET 110 is a large NMOS device. In some embodiments, all or a portion of the low-side drive circuit 112 includes analog circuits rather than digital circuits. In some embodiments, a single inductor is shared amongst many power FETs (e.g., a single inductor L.sub.1 coupled to respective gate nodes of multiple FETs), such as in a multi-phase design. In some embodiments, the inductor L.sub.1 is constructed with bond wires on top of a chip that includes the low-side drive circuit 112. In some embodiments, the inductor L.sub.1 is constructed as a traditional planar spiral inductor. In some embodiments, the inductor L.sub.1 is constructed using metal layers or a redistribution layer (RDL). In some embodiments, the inductor L.sub.1 is external to a chip that includes the low-side drive circuit 112 or forms a part of a multi-component hybrid. In some embodiments, the inductor L.sub.1 is constructed using bond-wires that terminate off a chip that includes the low-side drive circuit 112 such that a spiral is formed away from the chip itself. Any other suitable form of on-chip or off-chip inductor as known to one of skill in the art may be used as the inductor L.sub.1.
(33) For ease of description, example embodiments described herein relate to the low-side FET 110. One of ordinary skill in the art will understand that the same or similar methods and circuits can be used to drive the high-side FET 106 or another FET entirely. In some embodiments, the FET controlled by gate driver circuits described herein is an NMOS or PMOS device. In some embodiments, the low-side drive circuit 112 is only used for charging the gate of the low-side FET 110. In some embodiments, the low-side drive circuit 112 is only used for discharging the low-side FET 110. In some embodiments, regenerative gate charging and discharging is not used during each switching cycle but is still used during some switching cycles. In some embodiments, regenerative gate charging and discharging is used during each switching cycle. In some embodiments, the signal processing circuit 206 continuously samples the gate voltage V.sub.G. In some embodiments, the signal processing circuit 206 uses a Digital-to-Analog Converter instead of a comparator. In some embodiments, the signal processing circuit 206 uses an attained peak gate voltage rather than the final resting voltage for feedback. In some embodiments, analog components of the circuits described herein are replaced with digital inputs. In some embodiments, the Vdd and Vss supplies are separated from the low-voltage system rails, and may dynamically change over operating conditions. In some embodiments, tunable delay timings are controlled by an external system controller. In some embodiments, the configuration is provided by on-chip NVM, from an external source, or from a PWM signal. In some embodiments, the circuits and methods described herein are recursively applied to the switches of the bridged inductor driver circuit 202.
(34) Reference has been made in detail to embodiments of the disclosed invention, one or more examples of which have been illustrated in the accompanying figures. Each example has been provided by way of explanation of the present technology, not as a limitation of the present technology. In fact, while the specification has been described in detail with respect to specific embodiments of the invention, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing, may readily conceive of alterations to, variations of, and equivalents to these embodiments. For instance, features illustrated or described as part of one embodiment may be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present subject matter covers all such modifications and variations within the scope of the appended claims and their equivalents. These and other modifications and variations to the present invention may be practiced by those of ordinary skill in the art, without departing from the scope of the present invention, which is more particularly set forth in the appended claims. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only, and is not intended to limit the invention.