Bio-inspired deep foundation pile and anchorage system
11142878 · 2021-10-12
Assignee
Inventors
- Seyedali Aleali (Las Cruces, NM, US)
- Paola Bandini (Las Cruces, NM, US)
- Craig M. Newtson (Las Cruces, NM, US)
Cpc classification
E02D5/285
FIXED CONSTRUCTIONS
E02D5/26
FIXED CONSTRUCTIONS
E02D5/54
FIXED CONSTRUCTIONS
International classification
E02D5/26
FIXED CONSTRUCTIONS
E02D5/74
FIXED CONSTRUCTIONS
E02D5/54
FIXED CONSTRUCTIONS
Abstract
An expanding anchor and/or pile system wherein an outer shell of the pile/anchor is split lengthwise into at least two pieces and can be placed or driven into a hole in the earth in a retracted state and can subsequently be expanded such that the two or more pieces are forced outwardly—away from one another, thus causing them to exert a lateral force against the sides of the hole and thereby resulting in greater axial load carrying capacity in tension or compression of the anchor/pile.
Claims
1. An earth anchor/pile system comprising: a multiple-part shell formed from a plurality of elongated members; at least two tensioning members, each of said at least two tensioning members coupled to a respective one part of said multiple-part shell, said at least two tensioning members configured to extend above a top slab; said plurality of elongated members configured to move away from one another to provide an expanded configuration of said earth anchor/pile system; said plurality of elongated members configured to move toward one another to provide a contracted configuration of said earth anchor/pile system; and said earth anchor/pile system securable in said expanded configuration.
2. The earth anchor/pile system of claim 1 further comprising a core disposed within at least a lower portion of said multiple-part shell.
3. The earth anchor/pile system of claim 2 further comprising a driving shoe disposed at an end portion of said multiple-part shell.
4. The earth anchor/pile system of claim 2 wherein said multiple-part shell comprises a two-part shell.
5. The earth anchor/pile system of claim 2 wherein said plurality of elongated members comprise a plurality of curved elongated members.
6. The earth anchor/pile system of claim 2 wherein said multiple-part shell comprises an at least substantially circular shape when in the contracted configuration.
7. The earth anchor/pile system of claim 2 further comprising a filler material disposed within at least an upper portion of said multiple-part shell.
8. The earth anchor/pile system of claim 1 wherein the top slab is formed above said multiple-part shell.
9. The earth anchor/pile system of claim 8 wherein forcing the top slab closer to a bottom end portion of said plurality of elongated members causes said plurality of elongated members to move away from one another, thus expanding said earth anchor/pile system.
10. The earth anchor/pile system of claim 1 wherein said at least two tensioning members extend through the top slab.
11. The earth anchor/pile system of claim 1 wherein said earth anchor/pile system is configured to expand when said plurality of elongated members are placed in tension.
12. The earth anchor/pile system of claim 1 further comprising a plurality of mechanical expansion devices disposed within said multi-part shell and configured such that actuation of said plurality of mechanical expansion devices forces said elongated members to move away from each other or closer to each other.
13. The earth anchor/pile system of claim 12 further comprising a plurality of projections that project at least substantially laterally away from an outside surface of said multiple-part shell.
14. The earth anchor/pile system of claim 13 wherein said plurality of projections comprise metal spikes or metal elongated members.
15. The earth anchor/pile system of claim 13 wherein said plurality of projections are disposed on or incorporated into a surface of said plurality of elongated members.
16. The earth anchor/pile system of claim 13 wherein said plurality of elongated members comprises two elongated members.
17. The earth anchor/pile system of claim 12 wherein said plurality of mechanical expansion devices comprise a jackscrew and such that rotation of said jackscrew in a first direction causes said plurality of mechanical expansion devices to extend and such that rotation of said jackscrew in a second direction causes said plurality of mechanical expansion devices to retract.
18. The earth anchor/pile system of claim 12 wherein said earth anchor/pile system is securable in said expanded configuration by disposing filler material within an inner portion of said multiple-part shell when said multiple-part shell is in the extended configuration.
19. The earth anchor/pile system of claim 18 wherein said filler material comprises a cement material with or without steel reinforcement.
20. The earth anchor/pile system of claim 1 wherein said plurality of elongated members comprise one or more openings through which one or more elongated holding members project.
21. An earth anchor/pile system comprising: a multiple-part shell formed from a plurality of elongated members; said plurality of elongated members configured to move away from one another to provide an expanded configuration of said earth anchor/pile system; said plurality of elongated members configured to move toward one another to provide a contracted configuration of said earth anchor/pile system; a core disposed within at least a lower portion of said multi-part shell; a filler material disposed within at least an upper portion of said multi-part shell; a top slab disposed above said multi-part shell; a plurality of tension members extending above said top slab and connected to one or more of said plurality of elongated members; and said earth anchor/pile system securable in said expanded configuration.
22. The earth anchor/pile system of claim 21 wherein said earth anchor/pile system is configured to expand when said plurality of elongated members are placed in tension.
23. An earth anchor/pile system comprising: a multiple-part shell formed from a plurality of elongated members; said plurality of elongated members configured to move away from one another to provide an expanded configuration of said earth anchor/pile system; said plurality of elongated members configured to move toward one another to provide a contracted configuration of said earth anchor/pile system; a core disposed within at least a lower portion of said multi-part shell; a filler material disposed within at least an upper portion of said multi-part shell; a top slab disposed above said multi-part shell, wherein forcing said top slab closer to a bottom end portion of said plurality of elongated members causes said plurality of elongated members to move away from one another, thus expanding said earth anchor/pile system; and said earth anchor/pile system securable in said expanded configuration.
24. An earth anchor/pile system comprising: a multiple-part shell formed from a plurality of elongated members; said plurality of elongated members configured to move away from one another to provide an expanded configuration of said earth anchor/pile system; said plurality of elongated members comprising one or more openings through which one or more elongated holding members project; said plurality of elongated members configured to move toward one another to provide a contracted configuration of said earth anchor/pile system; and said earth anchor/pile system securable in said expanded configuration.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(21) Embodiments of the present invention relate to an anchor and/or pile system. Discussions related to the structure, and/or installation of either the anchor or the pile system are equally applicable for the other as it is understood that the same installed structure can function as a pile when a downward-force is applied to it and can function as an anchor when an upward force is applied to that same installed structure. As used throughout this application, the term “superstructure” is intended to include any structure of any shape and dimension that pile system 10 supports or serves as the foundation of, including but not limited to buildings, bridges, photovoltaic solar panels, oil rigs, any other structure, apparatus or device, combinations thereof, and the like.
(22) Referring now to the figures, particularly
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(24) Referring to
(25) Embodiments of pile system 10 may comprise other components to keep it together during installation. Preferably, pile system 10 comprises a driving shoe 22 and driving cap 24 as is respectively illustrated in
(26) Pile system 10 is driven into the earth for installation. At this stage, its interior is preferably empty as illustrated in
(27) Preferably, nearly incompressible core 30 is formed from a nearly incompressible and flexible material, including but not limited to natural or synthetic rubber, compressed recycled rubber, polypropylene, dense granular material which can include soil, and/or a fluid confined inside a chamber or membrane. In this way, pile system 10 employs the benefits that give hydrostatic skeletons of invertebrates their advantages. Pile system 10 can provide greater pile capacity compared with a conventional pile foundation of same external dimensions because the radial expansion of nearly incompressible core 30 that fills certain spaces within two-part shell 12 causes the lateral earth pressure to increase in the surrounding soil, which provides greater shaft resistance. Embodiments of pile system 10 can employ various types of core material 30 that are nearly or substantially incompressible yet are preferably flexible, and/or combinations of different materials thereof. In some embodiments, various separate sections of different core material 30 can be provided within pile system 10, which can optionally have different characteristics to accomplish different amounts of flexibility, expansion, rigidity, temperature tolerance, etc.
(28) Embodiments of the present invention can provide a deep foundation pile that can expand variably and that can employ the characteristics of hydrostatic skeletons of invertebrates that enhance the technology of pile foundations. Preferably, pile system 10 is at least partially filled with incompressible core 30 along at least a portion of the system's longitudinal axis. Additionally, by filling pile system 10 in variable amounts and with varying materials, the lateral expansion of two-part shell 12 can be designed or varied, thereby controlling the magnitude of lateral earth pressure in the surrounding soil against two-part shell 12. The radial expansion of nearly incompressible core 30 pushes two-part shell 12 apart against the surrounding soil. The reaction of the soil increases the confining earth pressure applied on the outer surface of two-part shell 12. After pile system 10 is completed and the load from the superstructure is applied on it, the greater confinement allows greater shaft resistance and consequently greater load capacity of the pile foundation.
(29) Pile system 10 can also coordinate with other components so that it can support superstructures as their foundation. To accomplish this, as is best illustrated in
(30) Pile system 10 can also provide greater shaft resistance when pile system 10 is loaded in tension. Pile system 10 preferably comprises mechanisms to transfer a pullout force (or tensile load) to two-part shell 12. Preferably, top slab 36, and if provided base plate 39, are connected to two-part shell 12 through bolts and nuts 37. In this way, when pile system 10 is loaded in tension, bolts and nuts 37 transfer the force to two-part shell 12. Optionally, other pull-out apparatuses, structures, devices, and combinations thereof can be provided in pile system 10 other than bolts and nuts, including but not limited to, for example rods and pins, cables, combinations thereof, and the like.
(31) Embodiments of the present invention also comprise bio-inspired mechanisms for anchoring deep foundation piles and other systems.
(32) Most preferably, expansive pile system 100 is disposed within an opening in the ground. This embodiment of the present invention can expand radially or laterally like the shell or body of a razor clam and earthworm that anchor themselves in the earth and generate traction to advance the tip of theft body forward. Referring now to
(33) Another objective of this embodiment of the present invention is to enhance the load-carrying capacity of a pile or soil anchor by employing the natural characteristics of setae, the bristle or hair-like objects that extend from earthworms to anchor their body while burrowing. Referring to
(34) Preferably, projections 120 are radially (or at least substantially laterally) directed structures that can be welded, attached or otherwise formed on the outer surface of two-part shell 130, as perhaps best illustrated in
(35) Embodiments of setae anchored pile system 100 can optionally include a remote opening mechanism for remotely opening/expanding and closing/contracting mechanical expansion devices 110. Because mechanical expansion devices 110 can be deep within two-part shell 130, each mechanical expansion device 110 of the series of mechanical expansion devices 110 within two-part shell 130 preferably coordinate with a system to open and close all of them, most preferably simultaneously. In one embodiment, center rod 140, which is most preferably formed from a metal material, is preferably connected to each mechanical expansion device 110 and serves to open and close them remotely from the ground surface. Other embodiments of setae anchored pile system 100 can optionally be actuated by ropes, wires, cables, hydraulics, poles, combinations thereof, and the like.
(36) Setae anchored pile system 100 can be particularly useful in combination with bored piles. For example, a borehole is dug and supported with bentonite slurry or drilling mud unless the walls of the borehole can remain open and stable without aid. Then, as illustrated in
(37) Referring now to
(38) Expansive pile 200 is occasionally referred to herein as a bio-inspired root anchored pile (“BRAP”) and incorporates inspiration from the anchorage approach of the Laminariales and lateral roots. The extension of elongated holding members 214 can be accomplished via any known method for extending an elongated member and is preferably accomplished from within an interior of two-part shell 210. In one embodiment, elongated holding members 214 can be rotated so as to cause the end portion of them to be forced out away from nuts 216 for example, by unscrewing them.
(39) Like in the anchorage of lateral roots of plants, downward or upward forces on pile 200 preferably cause elongated holding members 214 to slightly rotate up or down, respectively, to mobilize the surrounding soil and provide resistance against the axial loading. Elongated holding members 214 do not need to have a large cross-sectional area to provide shear resistance against vertical loading. Instead, a hinge-type connection, which can optionally be provided with a spherical nut, at the interior end of elongated holding members 214 allows elongated holding members 214 to rotate partially and mobilize their tensile strength. Nut caps 218 can optionally be individually applied around each opening or can optionally be formed by an elongated continuous opening that extends down the length of pile 200 (for example, by welding half of a smaller diameter pipe (i.e. a section of a smaller-diameter pipe that has been split lengthwise) down the inside of each part of two-part shell 210). In one embodiment, after the shell and anchor bolts are installed, the shell inner space can be filled with concrete and steel reinforcement as needed for any structural requirements and can be topped with pile cap 36 and, if desired, a base plate 39. Features of this pile system can be used as enhancements to conventional large diameter drilled shafts.
(40) Referring now to
(41) 502—Potential failure surface
(42) 504—Pipe with a longitudinal cut (note: this one is not two-part—it has only one cut, so it holds the nearly incompressible core but still allows expansion)
(43) 506—Rod (tendon)
(44) 508—Nearly incompressible core
(45) 510—Steel pipe with circular plates (disks) at two ends of the pipes
(46) 512—Driving shoe
(47) 514—Hydraulic jack to pull the rod
(48) 516—Grout
(49) 518—Concrete
(50) 520—Bearing plate
(51) 521—Length reduction due to core compression
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(53) 602—Potential failure surface
(54) 604—Drilled hole
(55) 606—Center rod
(56) 608—Jackscrew
(57) 610—Projections (bristles)
(58) 612—Two-part (or Two-arc) shell
(59) 614—Grout
(60) 616—Bearing plate
(61) 618—Concrete
INDUSTRIAL APPLICABILITY
(62) The invention is further illustrated by the following non-limiting examples.
Example 1
(63) A numerical modeling example of the laterally expansive pile subjected to downward axial loading is described. The numerical analysis was performed using the finite element (FE) software ABAQUS® 2017 (ABAQUS is a registered trademark of Dassualt Systemes Simulia Corp.). For this example, a laterally expansive pile, according to an embodiment of the present invention, was compared to a conventional cylindrical pile with the same dimensions (i.e., length=10 m, outer diameter=0.3 m) in terms of the lateral confining pressure developed along the pile shaft and the load capacity. The expansive pile was comprised of a two-part cylindrical steel shell (thickness=8 mm) and a nearly incompressible core (length=6 m). The conventional pile was a close-ended steel pipe pile. The steel of the piles and the nearly incompressible core were considered linear elastic. The Young's modulus and Poisson's ratio were found to be 210 GPa and 0.3 for the steel and 0.1 GPa and 0.48 for the nearly incompressible core, respectively. The Poisson's ratio of the steel and the nearly incompressible core are assumed to be 0.3 and 0.48, respectively. The adopted values of these parameters are within the typical ranges for the materials considered.
(64) In this case, the piles were assumed to be installed in a sand deposit with properties as those of the Erksak 330/0.7 sand, which is composed mostly of quartz particles with a trace of silt. A unified critical state constitutive model referred to as clay and sand model (“CASM”) was used to describe the sand mechanical behavior during pile loading. The CASM material parameters of the sand were: Compression index λ=0.0135; specific volume at mean normal stress of 1 kPa Γ=1.8167, Poisson's ratio v=0.3; reloading index κ=0.005; slope of the critical state line M=1.2; initial state parameter ξ.sub.R=0.075; and stress state coefficient n=4.0. The pile models were analyzed for two sand densities: medium dense sand with initial specific volume v.sub.o=1.667 and very dense sand with v.sub.o=1.59.
(65) Taking advantage of the problem symmetry shown in
(66) 300—Split steel pipe, only a quarter of a full shell is modeled due to the symmetry;
(67) 302—Nearly incompressible core, only a quarter of a cylinder is modeled due to the symmetry;
(68) 304—Boundary Conditions (“BC”): Rollers on entire plane, no displacement in X direction, rollers on split steel pipe section are deactivated in step 2 (plane symmetry);
(69) 306—BC: Rollers on entire plane, no displacement in Y direction (plane of symmetry);
(70) 308—BC: Fixed bottom;
(71) 310—BC: Allowed only to move vertically in Z direction;
(72) 312—Rigid Disk and Reference Point (“RP”). Axial load in Z direction is applied on this reference point (“RP”) in a separate step (step 3) after end of expansion;
(73) 314—Axial load;
(74) 320—Sand;
(75) 322—Split steel pipe;
(76) 324—Rigid disk and RP allowed only to move vertically in Z direction;
(77) 326—Split steel pipe;
(78) 328—Lateral expansion of split shell due to the expansion of incompressible core;
(79) 330—Compression of nearly incompressible core in a separate step (step 2);
(80) 332—Nearly incompressible core;
(81) 334—Compression of nearly incompressible core in a separate step (step 2); and
(82) 336—Split line.
(83) The FE analysis included three steps. The first step was the geostatic step, in which the self-weight of the materials including the soil overburden pressure and the initial lateral soil confining pressure were applied. In the second step, the pile shell was expanded laterally by the axial compression of the pile core (static loading).
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(85) 400—Boundary Condition (“BC”); Free end (rollers are deactivated in step 2);
(86) 402—Nearly incompressible core before compression in the Z direction;
(87) 404—BC; Rollers on split steel pipe in Y direction;
(88) 406—Translation in X direction due to the expansion;
(89) 408—Lateral expansion of nearly incompressible core due to the compression in the Z direction;
(90) 410—Rotation of the free end of the split steel pipe due to expansion; and
(91) 412—Expansion in Y direction.
(92) In the second step, the roller supports on the split steel shell section were deactivated in the X-direction to allow lateral movement (expansion) of the pile, but the roller supports in the Y direction stayed active so that the pile did not move in the Y direction even though the pile was able to expand in the Y direction because the steel section was able to dilate as a result of the core compression. The third step of the analysis consisted of the vertical (axial) downward loading of the expanded pile. The vertical pile loading was applied with a prescribed vertical downward displacement.
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(95) TABLE-US-00001 TABLE 1 Summary of FE analysis results Conventional cylindrical pile BREP Confining Ultimate Confining Ultimate force capacity force capacity Enhancement Density (kN) (kN) (kN) (kN) with BREP.sup.a Medium 830 490 1480 970 1.98 Very 905 550 1670 1200 2.18 Dense .sup.aRatio of BREP ultimate capacity to ultimate capacity of the conventional pile.
(96) The preceding examples can be repeated with similar success by substituting the generically or specifically described components and/or operating conditions of embodiments of the present invention for those used in the preceding examples.
(97) Note that in the specification and claims, “about” or “approximately” means within twenty percent (20%) of the numerical amount cited. Embodiments of the present invention can include every combination of features that are disclosed herein independently from each other. Although the invention has been described in detail with particular reference to the disclosed embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover in the appended claims an such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above are hereby incorporated by reference. Unless specifically stated as being “essential” above, none of the various components or the interrelationship thereof are essential to the operation of the invention. Rather, desirable results can be achieved by substituting various components and/or reconfiguration of their relationships with one another.