Engine device
11143139 · 2021-10-12
Assignee
Inventors
Cpc classification
F02F7/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is an engine device that can enlarge a space inside a case without lowering support stiffness. An engine (2) is attached to a case (11) via support parts (81, 82). A rear lower portion support part (82), which is one of the support parts, includes an attachment rib (11b) as a mounting part provided in the case (11) and an attachment bracket (91) fastened to a bottom of a crankcase (46) by a fastening bolt (90) and attached to the attachment rib (11b). The fastening bolt (90) penetrates through a through hole (92a) provided in the attachment bracket (91) and is screwed into a screw hole (46e) formed obliquely inward at a corner of the bottom of the crankcase (46).
Claims
1. An engine device comprising: an engine; and a case that accommodates the engine, wherein the engine includes a crankcase constituting a lower part thereof and is attached to the case via support parts, at least one of the support parts includes a mounting part provided in the case and an attachment bracket fastened to a bottom of the crankcase by a fastening bolt and attached to the mounting part, the fastening bolt penetrates through a through hole provided in the attachment bracket and screwed into a screw hole formed obliquely inward at a corner of the bottom of the crankcase, the crankcase includes a first half and a second half joined to each other by bolts on an interface formed obliquely with respect to a crank axis, and the second half is provided with the screw hole, and the screw hole is orthogonal to the interface.
2. The engine device according to claim 1, further comprising a muffler accommodating an exhaust catalyst and provided in a space defined between the case and a side of the engine where the attachment bracket is attached.
3. The engine device according to claim 1, wherein the attachment bracket is attached to the mounting part via a mounting axial member penetrating horizontally through an attachment hole provided in the attachment bracket and a support hole provided in the mounting part, and the mounting axial member at least partially overlaps with the fastening bolt when viewed in an axial direction of the fastening bolt.
4. The engine device according to claim 3, wherein the mounting part is provided at each of two ends of the mounting axial member, the attachment bracket includes two cylindrical parts surrounding a middle part of the mounting axial member between the two ends thereof, and each cylindrical part is supported by the mounting axial member via a rubber bushing provided between an outer circumference of the mounting axial member and an inner circumference of the cylindrical part.
5. The engine device according to claim 4, wherein the through hole is provided at a part of the attachment bracket between the two cylindrical parts.
6. The engine device according to claim 4, wherein the mounting axial member includes a mounting bolt and a collar surrounding the mounting bolt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
MODE (S) FOR CARRYING OUT THE INVENTION
(7) In the following, an embodiment of the present invention will be described in detail with reference to the drawings.
(8) As shown in
(9) The case 11 includes a left side cover 12, a right side cover 13, a front cover 14, a rear cover 15, and an under cover 16. The left side cover 12 and the right side cover 13 are integrally joined to each other, and a carrying handle 17 for carrying the engine generator 1 is formed in the upper parts of the left side cover 12 and the right side cover 13. A lattice-like reinforcement rib 17a is formed inside the carrying handle 17 (see
(10) Left and right reinforcement frames 26 (only the left reinforcement frame 26 is shown in
(11) As shown in
(12) Thus, the fuel tank 32 is interposed laterally between the left side cover 12 and the right side cover 13 so as to be supported by the left side cover 12 and the right side cover 13. Therefore, the fuel tank 32 can be attached/detached by separating the left side cover 12 and the right side cover 13. Moreover, the fuel tank 32 is surrounded by the left and right reinforcement frames 26, so that the fuel tank 32 can be protected from an impact applied from the outside. The left and right reinforcement frames 26 do not cover the entire engine generator 1, so that the weight is not significantly increased.
(13) As shown in
(14) A fuel tube 37 that supplies fuel to the fuel cock 36 is connected to the bottom of the fuel tank 32, a fuel tube 38 that supplies fuel to the fuel pump 35 is connected to the fuel cock 36, and a fuel tube 39 that supplies fuel to a carburetor 41 arranged at a right side surface of a cylinder head 50 of the engine 2 is connected to the fuel pump 35. A pulsation of an internal pressure of a crankcase of the engine 2 is transmitted to a diaphragm inside the fuel pump 35, so that the fuel pump 35 operates.
(15) Next, the structure of the power generation unit 4 will be described. As shown in
(16) The crankcase 46 has a two-part structure and includes an upper half 46c that mainly constitutes a front half and a lower half 46d that mainly constitutes a rear half. The upper half 46c and the lower half 46d are joined to each other by bolts 52 on an interface 46b which is inclined rearward and upward by about 50° with respect to the axis of the crankshaft 45. The upper half 46c of the crankcase 46 is integrally formed with the cylinder block 47 and the cylinder head 50, and rotatably supports a front end side of the crankshaft 45 via a ball bearing. The lower half 46d of the crankcase 46 rotatably supports a rear end side of the crankshaft 45 via a ball bearing.
(17) A lower part of the crank chamber 46a defines an oil reservoir. An oil level sensor 78 is attached to a bottom wall of the crankcase 46. A centrifugal governor 79 for speed control is attached to a rear wall of the crankcase 46 behind the oil level sensor 78. The centrifugal governor 79 is provided with a rotating disk rotatably supported by a support shaft fixed to an inner surface of the lower half 46d of the crankcase 46, and a driven gear and a lubricating oil splashing blade are integrally formed on an outer circumference of the rotating disk.
(18) The head cover 51 includes an ignition plug attachment/detachment hole 51b, and is detachably joined to the cylinder head 50 by four bolts 53 (see
(19) As shown in
(20) As shown in
(21) As shown in
(22) As shown in
(23) A recoil starter 75 is fixed to an opening formed at a front end of the fan cover 71 by bolts. The recoil starter 75 includes a reel, an operation cable, and a driving member. The reel is rotatably supported by a recoil starter cover. One end side of the operation cable is wound around the reel, and another end side of the operation cable penetrates through the right reinforcement frame 26 and the right side cover 13. The driving member is provided on the reel and detachably engaged with a driven member integrated with the cooling fan 57. When the operation cable is pulled and the reel is rotated, the driving member is engaged with the driven member so as to rotate the cooling fan 57, and thereby the crankshaft 45 connected to the cooling fan 57 via the flywheel 55 is cranked, so that the engine 2 can be started.
(24) When the engine 2 is started, the cooling fan 57 provided on the flywheel 55 of the generator 3 rotates in the shroud 66. Due to the negative pressure generated by the rotation of the cooling fan 57, the outside air passes through the air introduction opening 14a (see
(25) As shown in
(26) As shown in
(27) As shown in
(28) First, the upper portion support part 81 will be described. A support plate 51c extending in the fore and aft direction protrudes on an upper surface of the head cover 51 of the engine 2. A pair of left and right rubber bushings 85 are fitted to a circular support hole 51d formed in the center of the support plate 51c, and a collar 86 is inserted into the pair of left and right rubber bushings 85. In a state where washers 88 are arranged at both ends of the pair of left and right rubber bushings 85, both ends of a connecting pin 89 penetrating through the washers 88 and the collar 86 are fitted to a pair of attachment bosses 11a as mounting parts (see
(29) Next, the rear lower portion support part 82 will be described. As shown in
(30) The attachment bracket 91 includes a main part 92 having two through holes 92a through which the fastening bolts 90 penetrate and two cylindrical parts 93 extending obliquely downward and rearward from the main part 92 and protruding to the outside of the shroud 66 from an opening 66b formed in a rear lower part of the shroud 66. Each of the cylindrical parts 93 defines an attachment hole 93a having an axis extending laterally. The attachment bracket 91 supports the shroud 66 by holding an edge of the opening 66b of the shroud 66 by the cylindrical parts 93. The two cylindrical parts 93 are separated by a notch 93b provided on the axes 90X of the fastening bolts 90. The two cylindrical parts 93 are integrated with each other on a side of the main part 92, namely, on a side excluding the notch 93b. The notch 93b has a size to allow penetration of the fastening bolts 90 and entry of a tool that engages with the heads of the fastening bolts 90 when the fastening bolts 90 are attached/detached. That is, the two through holes 92a are provided in a part of the main part 92 corresponding to the notch 93b (a part of the main part 92 between the two cylindrical parts 93). Accordingly, it is possible to prevent the size of the attachment bracket 91 from increasing. A pair of left and right cylindrical rubber bushings 94 are fitted to the cylindrical parts 93 such that a part of each rubber bushing 94 in the axial direction is inserted into each cylindrical part 93.
(31) On a lower rear side of the case 11, a pair of left and right attachment ribs 11b as mounting parts are formed so as to protrude upward from a rear upper surface of the under cover 16. A collar 95 is inserted into support holes 11d provided in the pair of attachment ribs 11b so that both ends of the collar 95 are supported by the support holes 11d. The pair of rubber bushings 94 are interposed between a pair of left and right washers 98 and supported on an outer circumference of a middle portion of the collar 95. A mounting bolt 96, which is inserted from the attachment boss 11a formed in the right side cover 13, penetrates through the collar 95. The mounting bolt 96 is fastened to an embedded nut 97 provided in the attachment boss 11a formed in the left side cover 12. Accordingly, the attachment bracket 91 exposed from the shroud 66 is elastically supported by the under cover 16 via the rubber bushings 94. Thereby, it is possible to prevent the vibration of the engine 2 from being transmitted to the case 11. Further, the collar 95 is provided inside the rubber bushings 94, and the mounting bolt 96 is provided in the collar 95. Thereby, the rubber bushings 94 are not pressed against the mounting bolt 96 when the mounting bolt 96 is tightened. Therefore, the mounting bolt 96 can be securely fastened to the embedded nut 97.
(32) The mounting bolt 96 and the collar 95 surrounding the mounting bolt 96 extend in the horizontal direction (the direction orthogonal to the vertical plane including an axis of the cylinder 47a). The two cylindrical parts 93 surround the axial middle parts of the mounting bolt 96 and the collar 95, and are attached to the attachment bosses 11a via the mounting bolt 96 and the collar 95. The axes 90X of the fastening bolts 90 are orthogonal to the interface 46b (see
(33) The front lower portion support part 83 will be described. As shown in
(34) As shown in
(35) As shown in
(36) On the other hand, in a state where the engine generator 1 is placed on the ground or the floor, most of the load of the power generation unit 4 is directly transmitted to the under cover 16 provided with the support legs 21. Therefore, even if the stiffness of the left side cover 12 and the right side cover 13 is set to be low, the deformation due to the load does not occur.
(37) Further, the power generation unit 4 is elastically supported by the case 11 at three parts of the upper portion support part 81, the rear lower portion support part 82, and the front lower portion support part 83, so that the load of the power generation unit 4 is dispersed to each part of the case 11. Moreover, according to the vibration absorbing effect of the rubber bushings 85, 94, 94, it is possible to suppress not only the transmission of the vibration from the engine 2 to the carrying handle 17 but also the resonance of the case 11 due to the vibration of the engine 2.
(38) In a state where the engine generator 1 is placed on the ground or the floor, the left side cover 12 and the right side cover 13 can be separated from the under cover 16 by simply removing the four bolts 29, 96. Therefore, the engine 2 and the generator 3 can be exposed and easily maintained without bedding the engine generator 1.
(39) In the engine generator 1 of the present embodiment, the fastening bolts 90 that fasten the attachment bracket 91 to the crankcase 46 penetrate through the through holes 92a of the attachment bracket 91 and are screwed into the screw holes 46e formed obliquely inward at the corner of the bottom of the crankcase 46. Therefore, it is possible to enlarge the space inside the case 11 without lowering the support stiffness of the rear lower portion support part 82. That is, as shown by imaginary lines in
(40) Concrete embodiments of the present invention have been described in the foregoing, but the present invention should not be limited by the foregoing embodiments and various modifications and alterations are possible. For example, in the above embodiments, the present invention is applied to the engine generator 1. However, the present invention may be applied to other engine power equipment such as an engine pump and a construction machine, or may be applied to an engine device including an engine for driving power equipment separated therefrom. Also, a specific configuration, an arrangement, quantity, an angle, and the like of each member and each portion thereof can be changed as appropriate within the scope of the present invention. Further, not all of the structural elements shown in the above embodiments are necessarily indispensable and they may be selectively adopted as appropriate.
Glossary of Terms
(41) TABLE-US-00001 1: engine generator (engine device) 2: engine 3: generator (power equipment) 4: power generation unit 11: case 11b: attachment ribs (mounting parts) 11d: support holes 45: crankshaft 46: crankcase 46b: interface 46c: upper half (first hall) 46d: lower half (second hall) 46e: screw hole 61: muffler 62: exhaust catalyst 81: upper portion support part 82: rear lower portion support part 83: front lower portion support part 90: fastening bolt 90X: axis 91: attachment bracket 92: main part 92a: through hole 93: cylindrical part 93a: attachment hole 94: rubber bushing 95: collar (mounting axial member) 96: mounting bolt (mounting axial member)