DRILL STRING
20210310313 · 2021-10-07
Inventors
Cpc classification
International classification
Abstract
A drill string for use in the directional drilling of wellbores is described. A downhole reamer apparatus (202) is mounted in a drill string incorporating a drilling motor (300), stabiliser (302) and drill bit (304) operable either by rotation of the drill string or activation of the drilling motor (300). The drill string is located in wellbore (306) at the end of drill pipe (310). If the operator wishes to drill upwardly, the reamer elements are locked in the retracted condition. This results in the reamer apparatus being under gauge which results in build angle (308) pointing the drill bit upwardly.
Claims
1. A drill string comprising: a drill bit; a drilling motor, wherein the drill bit is configured to be rotated either by rotation of the drill string or by operation of the drilling motor; and a downhole reamer apparatus comprising: a mandrel arranged to be disposed in the drill string; an outer housing disposed on the mandrel, wherein the mandrel is rotatable relative to the outer housing; and at least one reaming element moveable between an inwardly retracted condition and an outwardly deployed condition in response to rotation of the mandrel in a first direction relative to the outer housing; wherein operation of the drilling motor to rotate the drill bit causes a reaction torque in the drill string in a second direction, opposite to the first direction, to cause the mandrel to rotate in the second direction relative to the outer housing to move said at least one reaming element to the inwardly retracted condition.
2. A drill string apparatus according to claim 1, wherein the downhole reamer apparatus further comprises: at least one first recess formed in the mandrel, wherein said at least one reaming element sits in said at least one first recess in the inwardly retracted condition; and at least one inclined surface disposed adjacent said at least one first recess, such that when said mandrel is rotated relative to said outer housing in said first direction, said at least one inclined surface urges said at least one reaming element into the outwardly deployed condition.
3. A drill string apparatus according to claim 2, wherein the downhole reamer apparatus further comprises at least one aperture formed in said outer housing through which said at least one reaming element projects in the outwardly deployed condition.
4. A drill string apparatus according to claim 2, wherein said at least one reaming element is retained in the apparatus by a pair of wings configured to engage an inner surface of said outer housing.
5. A drill string apparatus according to claim 1, further comprising at least one retention spring arranged to retain said at least one reaming element in said at least one first recess.
6. A drill string apparatus according to claim 1, wherein said mandrel further comprises at least one second recess in which at least one lug mounted to said outer housing is received, said at least one second recess being sized to limit the angle of rotation possible between the mandrel and the outer housing by engagement of said at least one lug with the sides of said second recess.
7. A drill string apparatus according to claim 6, further comprising a torsional spring arranged to bias the mandrel to the position relative to the outer housing in which said at least one reaming element is in the inwardly retracted condition.
8. A drill string apparatus according to claim 1, further comprising a plurality of reaming elements disposed around the mandrel.
9. A drill string apparatus according to claim 1, wherein the weight of the drill string urges the mandrel to rotate in the second direction relative to the outer housing to move said at least one reaming element to the inwardly retracted condition.
10. A downhole reamer apparatus comprising: a mandrel arranged to be disposed in a drill string; an outer housing disposed on the mandrel, wherein the mandrel is rotatable relative to the outer housing; and at least one reaming element moveable between an inwardly retracted condition and an outwardly deployed condition in response to rotation of the mandrel in a first direction relative to the outer housing; wherein said outer housing is moveable along a longitudinal axis of said mandrel to enable locking means to be engaged to prevent rotation of the mandrel relative to the outer housing.
11. An apparatus according to claim 10, wherein said locking means comprises at least one first male spline or first female spline disposed on an end of said outer housing; and at least one corresponding second female spline or second male spline fixed relative to the mandrel; wherein movement of said outer housing along the longitudinal axis of the mandrel enables said at least one first male spline or first female spline to engage the corresponding said at least one second female spline or second male spline to prevent rotation of the mandrel relative to the outer housing and set a first outward extend to which said at least one reaming element is deployed.
12. An apparatus according to claim 11, further comprising at least one third female spline disposed on one of an end of said outer housing or fixed relative to the mandrel, wherein said at least one third female spline has a depth different to the depth of said at least one second female spline to prevent rotation of the outer housing on the mandrel when engaged with said at least one first or second male spline and set a second outward extent to which said at least one reaming element is deployed.
13. An apparatus according to claim 11, further comprising biasing means to urge the outer housing into a longitudinal position on the mandrel in which none of said first, second or third male or female splines are engaged to enable free rotation of said outer housing on said mandrel.
14. An apparatus according to claim 10, wherein said outer housing is moveable along the longitudinal axis of said mandrel in response to an increase in fluid pressure in a longitudinal bore of said mandrel.
15. An apparatus according to claim 14, further comprising at least one expansion chamber in fluid communication with said longitudinal bore, wherein an increase in fluid pressure in said expansion chamber causes said outer housing to move along the longitudinal axis of the mandrel.
16. An apparatus according to claim 15, further comprising first valve means configured to prevent longitudinal movement of said outer housing on the mandrel until a predetermined fluid pressure is reached in said expansion chamber.
17. An apparatus according to claim 15, further comprising a hydraulic locking and return means defining a chamber of fixed volume, said chamber further comprising: a first chamber in which said biasing means is disposed; a second chamber separated from said first chamber by said first valve means, wherein a floating piston is disposed in said second chamber such that when said first valve means opens when fluid pressure in the expansion chamber reaches said predetermined pressure, hydraulic fluid disposed in said first chamber vents through said first valve means into said second chamber to move said floating piston relative to said mandrel.
18. An apparatus according to claim 17, further comprising second valve means disposed between said first and second chambers, said second valve means configured to enable hydraulic fluid to return from said second chamber into said first chamber in response to pressure in the expansion chamber decreasing below said predetermined pressure.
19. An apparatus according to claim 14, further comprising at least one annular port formed in said mandrel to enable fluid to vent from the longitudinal bore into the mandrel when a corresponding port disposed on said outer housing is aligned with said at least one annular port.
20. A drill string comprising: a drill bit; a drilling motor, wherein the drill bit is configured to be rotated either by rotation of the drill string or by operation of the drilling motor; and a downhole reamer apparatus according to claim 10.
Description
[0069] A preferred embodiment of the present invention will now be described, by way of example only and not in any limitative sense, with reference to the accompanying drawings, in which:
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[0102] Referring to
[0103] The apparatus 2 also comprises at least one reaming element 8 moveable between an inwardly retracted condition (
[0104] Preferably, a plurality of reaming elements 8 are arranged around the mandrel 4 in an equiangular configuration. In the example shown, apparatus 2 comprises two sets of three reaming elements 8 disposed at 120° spacing around the mandrel 4. Each reaming element 8 sits in a corresponding first recess 10 formed in the mandrel 4 when in the inwardly retracted condition. An inclined surface 12 is arranged adjacent each first recess 10 to act as a ramp to urge reaming elements 8 to the outwardly deployed condition on clockwise rotation of the mandrel 4 relative to the outer housing 6 as shown from moving from the configuration of
[0105] The mandrel 4 sits inside outer housing 6 and is rotatable to the extent shown in
[0106] The outer housing 6 is connected at its end to a threaded connection 18. Mandrel 4 also comprises a female threaded connection part 16 such that the apparatus 2 forms a complete sub which can be incorporated in a drill string in a manner which will be familiar to persons skilled in the art.
[0107] The operation of downhole reaming apparatus 2 will now be described with reference to
[0108] Downhole reaming apparatus 2 is mounted in a drill string (not shown) in a manner which will be familiar to persons skilled in the art. During conventional directional drilling in which the drill string is rotated in the clockwise direction, when rotation commences, mandrel. 4 is rotated in the clockwise direction relative to outer housing 6. This moves mandrel 4 from the configuration of
[0109] When the drill string operator intends to drill in slide mode, rotation of the mandrel 4 of the drill string by the rotary table at the surface is stopped. Fluid pumping is then commenced to rotate the bit (not shown) of the drill string by a drilling motor (not shown) in the drill string. A drilling motor (also known as a mud motor) generally uses a progressive cavity positive displacement pump operated by pressurised drilling fluid to rotate the bit, as will be familiar to persons skilled in the art. The drill string is now moved by being slid along the wellbore.
[0110] Rotation of the drill bit by the drilling motor causes an anti-clockwise (left hand) reaction torque. Due to the drag of the outer housing 6 on the sides of the wellbore, this causes the mandrel 4 to rotate anti-clockwise to the position of
[0111] It can therefore be seen that all the operator has to do to enable reaming is to release the drill string to allow clockwise rotation. At the desired time, the operator allows clockwise rotation (right hand torque) in the drill string which acts on mandrel 4 and rotates mandrel 4 in the clockwise direction relative to outer housing 6. This moves mandrel 4 from the configuration of
[0112] To retract the reamer elements, the operator simply prevents clockwise rotation which moves mandrel 4 back to the configuration of
[0113] Referring to
[0114] Referring to
[0115] Each reaming element 108 sits in a recess 110 formed in the mandrel. Each recess 110 comprises an inclined surface 112 and is biased outwardly by clockwise rotation of the mandrel 104 relative to outer housing 106 in the same manner as described in the first embodiment.
[0116] Referring to
[0117] A torsion spring 136 is mounted between the mandrel 104 and outer housing 106 to bias the mandrel 104 into the condition of
[0118] Although in the first and second embodiments, the method of retaining the reaming elements 8, 108 in the respective apparatuses 2, 102 is described by using spline bars projecting through apertures in the reaming elements, other means of retaining the reaming elements in the apparatus are envisaged. For example, the reaming elements could be formed as blocks with inclined grooves sliding in corresponding grooves formed in the aperture edges of the outer housing. A shoulder in the mandrel recess could then be used to retain the blocks in the outer housing. Alternatively, a pin disposed in the outer housing projecting into the block could be used.
[0119] Shear pins can also be used to prevent unwanted rotation of the mandrel and therefore unwanted reaming element deployment whilst the drill string is moved into a wellbore or, for example, when the drill string is being used to drill a shoe track. Furthermore, although the apparatus has been described wherein clockwise rotation of the mandrel deploys the pistons, the apparatus could be set up to rotate in the opposite anticlockwise direction to have the same effect.
[0120] Referring to
[0121] Downhole reamer apparatus 202 comprises a mandrel 204 arranged to be disposed in a drill string and an outer housing 206 disposed on a mandrel 204. The outer housing 206 and mandrel 204 are rotatable relative to one another to the extent shown in moving from
[0122] Referring to
[0123] Longitudinal bore 248 passes through mandrel 204 and receives pressurised drilling fluid pumped from the surface. Expansion chamber 258 is in fluid communication with the longitudinal bore 248 via internal port 260. As a consequence, when pressurised fluid is pumped from the surface into longitudinal bore 248, the fluid flows through port 260 into expansion chamber 258. However, movement of the outer housing 206 along mandrel 204 is prevented until such time as the fluid pressure in expansion chamber 258 reaches a predetermined pressure threshold. This is accomplished by the use of a closed hydraulic system forming a hydraulic locking and return means defining a first chamber 262 in which a biasing means such as a coil spring 264 is disposed, a second accumulation chamber 266 in which a floating piston 268 is disposed, a pressure release valve 270 and check valve 272 both disposed between the first and second chambers.
[0124] The pressure release valve 270 and check valve 272 allow fluid communication between the first and second chambers 262, 266 as will be further explained below. The first and second chambers 262, 266 in combination with the floating piston 268 generally define a chamber of fixed volume. Referring specifically to
[0125] If the user wishes to lock the reaming elements 208 in the extended position, referring to
[0126] Referring to
[0127] In order for operators on the surface to ascertain the configuration of the apparatus 202, a first annular port 274 is formed through mandrel 204 and corresponding openings 276 are formed in the outer housing 206. When annular port 274 is aligned with opening 276 as shown in
[0128] Referring to
[0129] The operation of the downhole reamer apparatus 202 in a drill string to enable directional drilling will be described with reference to
[0130] Referring to
[0131] The drill string is located in wellbore 306 at the end of drill pipe 310. If the operator wishes to drill upwardly, the reaming elements 208 are locked in the retracted condition corresponding to the configuration of
[0132] Alternatively, to drill downwardly, the reaming elements are locked in the extended condition corresponding to the configuration of
[0133] This enables directional changes to be made during rotary drilling mode when the whole drill string 312 is rotated to eliminate the requirement for slide drilling. This also enables directional changes to be made without use of a bent sub. This greatly improves the speed of drilling.
[0134] Referring to
[0135] Alternatively, reaming elements 208 can be provided with cutter blocks configured to mill casing. This would enable the reaming apparatus 202 to be used in section milling. Section milling is a method for cutting away large sections of steel casing in the well bore and circulating the steel cuttings out of the hole. Most section mills work using hydraulics and are designed to section mill with the work string moving downhole in compression. Reaming apparatus 202 would not require hydraulics and could be effective milling with the work string in tension instead of compression.
[0136] It will be appreciated by persons skilled in the art that the above embodiments have been described by way of example only and not in any limitative sense, and that various alterations and modifications are possible without departure from the scope of the invention as defined by the appended claims.