FURNITURE COMPONENT AND METHOD OF MANUFACTURING
20210310292 · 2021-10-07
Inventors
- Michael Tasche (Bielefeld, DE)
- Gerhard Götz (Bünde, DE)
- Uwe Sobolewski (Bünde, DE)
- Stefan DIETRICH (Herford, DE)
- Michael Schubert (Coburg, DE)
Cpc classification
E05D15/16
FIXED CONSTRUCTIONS
International classification
E05D15/16
FIXED CONSTRUCTIONS
Abstract
A furniture component and method of manufacturing the same, the furniture component having a wall with at least two opposite side faces and a multitude of front faces. On the wall between the side faces, a takeup space is configured which accommodates a set of fittings for guiding a movable furniture element. The set of fittings includes a multitude of fitting components and can be transferred to at least two positions. The takeup space includes aperture sections in at least two front faces of the wall, where the takeup space is outwardly open. The set of fittings is configured and set up such that during transfer of the set of fittings from the first position to the second position, the set of fittings moves at least in the aperture sections in the at least two front faces.
Claims
1. A furniture component, comprising: a wall with at least two opposite side faces and a multitude of front faces; wherein on the wall between the side faces, at least one takeup space is configured, in which a set of fittings for guiding a movable furniture element is received; wherein the set of fittings comprises a multitude of fitting components and can be transferred to at least two positions; the takeup space comprises, in at least two front faces of the wall, aperture sections where the takeup space is opened outwardly; and that the set of fittings is configured and set up such that during transfer of the set of fittings from the first position to the second position, the set of fittings moves at least in the two aperture sections in the at least two front faces.
2. The furniture component according to claim 1, wherein the aperture sections are configured in front faces adjacent to one another.
3. The furniture component according to claim 2, wherein the aperture sections are configured adjacent to one another and blending into one another.
4. The furniture component according to claim 1, wherein two aperture sections are configured in front faces spaced apart from, or opposite, one another.
5. The furniture component according to claim 1, wherein the takeup space accommodates a hollow profile as a fitting component, on which further fitting components are accommodated in at least one position.
6. The furniture component according to claim 1, wherein at least one fitting component is taken from a group of fitting components comprising, gearings, lever arms, rotating points, stoppers, damper components, energy storage devices, actuators, sensors, coil springs, pressure accumulators, telescopic track systems, sliding tracks such as plate tracks, central tracks, front panel tracks, installation profiles, attachment members and link guides.
7. The furniture component according to claim 1, wherein at least one lever arm is configured as a fitting component, which in transfer from the first position to the second position passes through both the aperture sections.
8. The furniture component according to claim 1, comprising at least one movable furniture element that is connected with the set of fittings.
9. The furniture component according to claim 1, wherein the first position is a closed position and the second position, an intermediate position or open position.
10. The furniture component according to claim 9, wherein the fitting components are disposed in the closed position within a wall volume opened up by the front faces and the side faces, other than attachment members for attaching the movable furniture element to the set of fittings.
11. The furniture component according to claim 1, wherein the movable furniture element is disposed in the closed position on an access side, by way of the movable furniture element separating a takeup compartment which in the open position is accessible from the access side.
12. The furniture component according to claim 11, wherein one of the aperture sections is configured on the front face on the access side, and the other of the aperture sections, on a front face on a longitudinal face extending transverse thereto.
13. The furniture component according to claim 12, wherein the aperture section on the access side is longer than the aperture section on the longitudinal face.
14. The furniture component according to claim 13, wherein the aperture section on the access side is at least twice the length or at least three times the length of the aperture section on the longitudinal face.
15. The furniture component according to claim 1, wherein the proportion of the length of the aperture section to the length of the front face on the access side is more than one third, and/or wherein the proportion of the length of the aperture sections to the length of the front face on the longitudinal face is less than one third.
16. The furniture component according to claim 1, wherein the set of fittings is configured and set up so that during transfer of the set of fittings from the first position to the second position, at least one of the fitting components moves at least in a first aperture section, and that during transfer of the set of fittings from the first position to the second position, one of the fitting components moves at least in the second aperture section.
17. The furniture component according to claim 1, wherein the set of fittings is configured and set up such that during transfer of the set of fittings from the first position to the second position, at least one of the fitting components moves in the two aperture sections, and passes outwardly from inside, through at least one of the two aperture sections.
18. The furniture component according to claim 1, wherein the wall comprises at least one core, and wherein at least one core is connected with the set of fittings.
19. The furniture component according to claim 18, wherein the wall comprises at least two cores, wherein two cores are provided with one recess each, and wherein at least two cores are interconnected.
20. The furniture component according to claim 1, wherein the set of fittings and/or the core is connected with at least one of the cover layers.
21. The furniture component according to claim 1, wherein at least one of the side faces or both of the side faces are configured on a continuous cover layer.
22. The furniture component according to claim 1, which provides at least one takeup compartment, which takeup compartment is bordered by at least one board and/or at least one top board and/or at least one bottom board and at least one wall, and which can be at least partially closed by the movable furniture element.
23. A method of manufacturing a furniture component, comprising the following steps: providing at least one wall with at least one takeup space with aperture sections, so that the takeup space is opened outwardly on at least two front faces of the wall; disposing a set of fittings for guiding a movable furniture element in the takeup space, so that during transfer of the set of fittings from a first position to a second position, the set of fittings enters the aperture sections in the at least two front faces.
24. The method according to claim 23, wherein the wall is formed of at least one core.
25. The method according claim 23, wherein lateral cover layers are applied onto the core and/or the set of fittings.
Description
[0066] Further advantages and features of the present invention can be taken from the exemplary embodiments which will be discussed below with reference to the enclosed figures.
[0067] The figures show in:
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[0084] With reference to
[0085] Various figures of the exemplary embodiments, including
[0086] The furniture component 1 comprises two lateral walls 31, presently two partition walls 32, each configured as a functional wall or wall 2 and comprising a takeup space 9 each, accommodating one set of fittings 10 each.
[0087] Each of the partition walls 32 is provided with a left-hand side face 3 and an opposite, right-hand side face 4, which are presently completely fitted with the cover layers 13 or 14 (cf. e.g.
[0088]
[0089] The front end of the lever arm 22 is provided with an attachment member 28, to which the flap door is attached, as a movable furniture element 35.
[0090] The walls 2, presently configured as partition walls 32, of the furniture component 1 are provided with four front surfaces 5, 6, 7 and 8, the front surface 5 forming the access side 35a. On the access side 35a, the front face 5 is configured with an aperture section 15, which in the exemplary embodiment according to
[0091] The top face of the furniture component 1 is followed by an aperture section 16 on the front face 6. The aperture sections 15 and 16 form one shared through hole, so as to enable the lever arm 22 to pivot outwardly from the aperture section 15 on the front face 5 as far as into, and back out of, the aperture section 16 on the front face 6.
[0092] On the top face of the furniture component 1, a top board 36 closes the takeup compartments 30. The rear wall 37 closes the takeup compartments 30 to the rear, and the takeup compartments 30 are bordered downwardly by the bottom board 38. Intermediate boards may be provided.
[0093] The fact that the aperture sections 15 and 16 extend across adjacent front faces 5 and 6 of the walls 2, enables a wide pivot angle for the lever arm 22, which does not need to be designed particularly long. This achieves high stability, since the lever arms can be configured shorter than they are in the prior art.
[0094] Also, no extensive kinematic gearing is required for pivoting the flap door into the space above the top board.
[0095] Moreover, full access to the interior of the furniture component 1 can be provided. Neither are there interfering fitting components on the inside surfaces of the intermediate or side walls, nor is the interior covered by the movable furniture element 35 in the top region of the takeup compartments 30. Moreover, no movable or stationary fitting components are attached even outside of the furniture component 1.
[0096] This enables a construction of a furniture component 1 which provides a simple and minimalistic overall appearance. The fitting components disappear inside the wall, which does not need to be thicker than conventional walls of furniture components or in particular kitchen furniture from the prior art. A uniform surface is enabled, and the core 17 of the wall 2 and the pertaining cores of the other walls may be manufactured cost-effectively and flexibly of standard materials for furniture and in particular of standard materials for kitchen furniture.
[0097] The core may for example consist of a chipboard or a medium or high density fiberboard (MDF or HDF).
[0098] The opening motion of the flap door or the movable furniture element 35 (from the closed position not shown in
[0099] Providing the interconnected aperture sections 15, 16 allows to realize full opening of the takeup compartments 30 using a short lever arm 22. The aperture section 16 shown is even very short. The length of the aperture section 16 is less than the width of the lever arm along the front face 6. Although the aperture section 16 is considerably shorter than the aperture section 15, maximum opening is achieved. The ratio of the length of the aperture section 15 to the length of the aperture section 16 on the longitudinal face 36a is larger than 4:1 and in particular larger than 8:1 or larger than 10:1.
[0100] Absent the aperture section 16, the lever arm 22 would have to be configured considerably longer, which would cause the movable furniture element 35 to pivot still further upwardly in the opened state, so as to restrict access to users. Moreover, the set of fittings 10 with the flap door or the furniture component 1 attached thereto would be more unstable on the whole.
[0101]
[0102] The furniture component 1 comprises a wall 2 shown in section, as a functional wall, and a top board 36, which is visible only in the region of the aperture section 16. On the access side 35a, the front face 5 is provided with a movable flap door or a movable furniture element 35. In the closed position in
[0103] The wall 2 comprises at least one core 17, on which a takeup space 9 is configured. The takeup space 9 accommodates a set of fittings 10 comprising multiple fitting components, such as lever arms 22, rotating points 23, a stopper 24, an energy storage 25, and attachment members 28.
[0104] The flap door is attached to the outwardly end of the lever arm 22 by means of attachment members 28. The lever arm 22 in turn is rotatably disposed in the rotating point 23. A stopper 24 restricts the motion. Unlike in the exemplary embodiment according to
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[0106] A top strip of the core 17 of the wall 2 forms the top boundary on the top front face 6. In the region of the takeup compartment 30 the top board 36 shown in broken lines forms the boundary, which has no cutout in the region of the aperture section 16.
[0107]
[0108] The
[0109] The furniture component 1 again comprises two walls 2, each including a takeup space 9 accommodating a set of fittings 10 each. At least one core 17 is disposed in the wall 2 adjacent to the takeup space 9 and fixedly connected with the set of fittings 10. Alternately, two or more cores may exist, for example to both sides of the set of fittings 10.
[0110] In this place, a combined pivoting and linear motion is provided for, wherein preferably the pivoting motion occurs first, and thereafter the movable furniture element 35 is pushed upwardly by way of a linear motion.
[0111] The gearing 21 comprises lever arms 22, which during transfer from the closed position 11 to the open position 12 firstly emerge forwardly out of the aperture section 15. In the upwardly linear motion at least one of the lever arms 22 also emerges outwardly through the aperture section 16 on the front face 6.
[0112] The linear motion takes place via a track system 26, which presently comprises three telescopic tracks. In particular provided is a plate track or sidewall track or a carcass track, accommodated on the wall 2. Upwardly follow, a central track and a front panel track, wherein the front panel track is fixedly connected with the movable furniture element 35. The energy storage 25 acts on the front panel track, so that the open position 12 can be maintained automatically. It is possible for the track system 26 to only comprise two, or more than three, telescoping tracks.
[0113]
[0114] The exemplary embodiment according to the
[0115] The functional walls or walls 2 comprise a takeup space 9 each, bordering a core 17. The takeup space 9 accommodates a set of fittings 10, a track system 26 being provided for transferring the movable furniture element 35 to the open position 12. The gearing 21 comprises at least one energy storage 25, a track system 26, and lever arms 22, the lever arms 22 being pivotally disposed around fixed and movable rotating points 23.
[0116] When opening the flap door respectively the movable furniture element 35, the tracks of the track system move inside the aperture section 15. It is also possible for the lever arm 22 to enter the aperture section 15 from the interior. At any rate, in the opening motion the lever arm 22 enters the aperture section 16, so that in this exemplary embodiment, fitting components again enter into, or pass through, both of the aperture sections 15, 16.
[0117] The finished furniture component 1 comprises cover layers 13, 14 on the side faces 3 and 4 of the walls 2 (see
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[0119] After incorporating the takeup space 9, the cover layers 13, 14 may be applied on both sides of the core 17, so as to generally produce a wall 2 comprising a takeup space 9, which includes the aperture sections 15 and 16 toward two adjacent front faces 5, 6. The aperture sections 15 and 16 blend into one another.
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[0122] Accordingly,
[0123] The hollow profile 20 is for example manufactured as an extruded profile of aluminum or an aluminum alloy, and may be provided with another installation profile 27 between the lateral walls. The takeup space shows aperture sections 15, 16 toward the front faces 5, 6.
[0124]
[0125] In step 51, a functional component, presently the set of fittings 10 or a hollow profile 20, is provided in parallel. For example a fitting may be pushed into a suitable hollow profile 20. Or, the pertaining fitting components are incorporated in the hollow profile 20, so as to obtain a full set of fittings 10.
[0126] Thereafter in step 52, the side faces of the hollow profile 20 and/or the surface of the takeup space 9 are sprinkled for example with an adhesive. In step 53 follows inserting and positioning the fittings or the hollow profile 20 in the recesses on the core 17.
[0127] As can be seen in the bottom part of
[0128] If desired, in step 54 a cover layer 13 may be applied on the system consisting of the core 17 and the set of fittings 10, or one cover layer 13a only, matching the size of the set of fittings 10 or of the housing 20 may be applied on the set of fittings 10, so that cover layers 13, 14 are applied both from above and below, thus providing a substantially uniform surface. Finally the entire system or the composite component 40 of the wall 2 may be press-bonded in step 55.
[0129]
[0130] Firstly, e.g. the plate-like material is provided as a core 17 in step 50, and at least one recess is incorporated. It is also possible to directly manufacture the core 17 with a recess or a takeup space 9, by a suitable primary forming process. Accordingly the functional component, presently the hollow profile 20 or the set of fittings 10, is provided in step 51. The hollow profile 20 comprises the hollow profile interior 20a to accommodate the fitting components. The outer surfaces of the hollow profile 20 are sprinkled with an adhesive in step 52. Accordingly, the surfaces on the recesses of the cores 17, 18 may also be sprinkled with an adhesive.
[0131] The two sides or cores 17, 18 are aligned in step 53, and the set of fittings 10 is positioned on the first core.
[0132] Thereafter in step 54, the second side of the set of fittings 10 is sprinkled, and the second core 18 is aligned and placed. Cover layers 13, 14 are preferably applied on the cores 17, 18 from the outside, so that again, a uniform surface ensues. Optionally cover layers 13, 14 may be applied on the cores 17, 18 prior to manufacturing the recesses.
[0133] Finally, in step 55, after press-bonding the entire system, a composite component 40 is obtained, which forms the wall 2 and comprises aperture sections 15 and 16 in adjacent front faces 5 and 6, and in this case already comprises the set of fittings 10 or at least one hollow profile 20.
[0134] On the whole the present invention provides an advantageous furniture component and an advantageous method of manufacturing the same, wherein the fullest possible access to the interior of a piece of furniture is enabled, and wherein nearly 100% free access to, and utilization of, the interior is provided. The fact that two adjacent aperture sections which blend into one another are configured in two adjacent front faces, allows to implement novel opening concepts. The lever arms may be configured short, so as to ensure increased stability. Also, some lever mechanism components, as they would be required for more complex gearing kinematics, may be omitted. Optionally, the lever arms may be configured thinner, so as to leave a larger wall thickness on the wall 2, or to allow a thinner wall thickness of the walls 2.
[0135] The openings in two front faces allow to configure shorter lever arms, which in a system having one aperture section only, would require considerably longer lever arms for achieving the same flap door position respectively position of the movable furniture element 35.
[0136] The core may alternately consist of lightweight materials.
[0137] The invention allows to utilize more than one front surface of the furniture component and thus enables better access to the interior. The set of fittings 10 is entirely hidden inside the wall in the closed position 11. In the open position 12, the lever arms 22 emerge outwardly of the aperture sections 15 and 16 of the takeup space 9 between the side faces 3 and 4 of the wall 2, so as to enable full utilization of the interior of a furniture component 1.
[0138] The drive for moving the movable furniture element may be manually actuated by the operator, with energy storage supporting and/or optimizing the operating forces and providing for stable end and/or intermediate positions.
[0139] Alternately (supplementarily or selectively), driving means energy-loaded e.g. by electric energy may be used. In this case, signal-controlled actuators may be provided, and for example sensors may be provided for querying specific positions or operating states, with the aid of which the motions are controlled.
TABLE-US-00001 List of reference numerals: 1 furniture component 2 wall 3 side face 4 side face 5 front face 6 front face 7 front face 8 front face, bottom face 9 takeup space 9a sub-space 9b sub-space 10 set of fittings 11 position, closed position 12 position, open position 13 cover layer 13a cover layer 14 cover layer 15 aperture section 16 aperture section 17 core 18 core 19 installation profile 20 hollow profile, housing 20a interior 21 gearing 22 lever arm 23 rotating point 24 stopper 25 energy storage 26 track system 27 installation profile 28 attachment member 29 linear guide 30 takeup compartment 31 sidewall 32 partition wall 35 movable furniture element, flap door, lid, door 35a access side 36 top board 36a longitudinal face, top face 37 rear wall 38 bottom board 40 composite component 50-55 process steps