ASSEMBLY SET FOR TRANSMISSION DEVICES FOR MOTOR VEHICLES

Abstract

An assembly set for transmission devices for motor vehicles. Each of the transmission devices has an input shaft which can be operatively connected to a drive device of the motor vehicle, as well as a first output shaft, and a second output shaft, and has a spur gear differential transmission designed as a planetary transmission, via which the input shaft and an intermediate shaft that is coupled or can be coupled to an electric machine arranged coaxially to the input shaft are coupled to the first output shaft and the second output shaft. The electric machine is coupled to the input shaft in a first shift position of a shift device and to the intermediate shaft in a second shift position of the shift device.

Claims

1. An assembly set for a plurality of transmission device configurations for motor vehicles, wherein each of the transmission device configurations comprise: an input shaft which can be operatively connected to a drive device of the motor vehicle, a first output shaft, and a second output shaft, and a spur gear differential transmission designed as a planetary transmission, whereby the input shaft and a rotatable intermediate shaft, that are coupled or can be coupled to an electric machine arranged coaxially to the input shaft, are coupled to the first output shaft and to the second output shaft, wherein the electric machine is coupled to the input shaft when a shift device is in a first position and to the rotatable intermediate shaft when the shift device is in a second position, wherein the electric machine of each of the transmission device is coupled to a first shifting shaft of the shift device and to a second shifting shaft of the shift device via a modular transmission gearing, wherein the modular transmission gearing has at least two planetary gear sets that are coupled together, wherein the first output shaft and the second output shaft are each coupled to or can be coupled to a respective sub-axle of a wheel axle of the motor vehicle with transmission ratios which differ between transmission device configurations, wherein the two planetary gear sets for at least one of the transmission device configurations has the same stationary gear transmission ratio in terms of magnitude.

2. The assembly set according to claim 1, wherein each of the two planetary gear sets has a sun gear, a planetary gear carrier with a planetary gear rotatably mounted thereon, and a ring gear as transmission elements, and wherein various transmission elements of the planetary gear sets are connected to one another for coupling, for at least two of the transmission device configurations.

3. The assembly set according to claim 2, wherein, for each of the transmission device configurations, the planetary gear carrier of a first of the two planetary gear sets is coupled to the sun gear of a second of the two planetary gear sets and to the second shifting shaft.

4. The assembly set according to claim 2, wherein the electric machine is connected to the modular transmission gearing via the sun gear of a first of the two planetary gear sets for each of the transmission device configurations.

5. The assembly set according to claim 2, wherein the ring gear of a first of the two planetary gear sets is connected to the planetary gear carrier of a second of the two planetary gear sets for a first of the transmission device configurations and/or a second of the transmission device configurations.

6. The assembly set according to claim 2, wherein at least one of the ring gears of the two planetary gear sets is rigidly connected to a transmission housing for each of the transmission device configurations.

7. The assembly set according to claim 2, wherein, for each of the transmission device configurations, the sun gear of a second of the two planetary gear sets is coupled to or can be coupled directly to either the input shaft or the rotatable intermediate shaft via the shift device.

8. The assembly set according to claim 5, wherein the first shifting shaft is coupled to the ring gear of the first planetary gear set and to the planetary gear carrier of the second planetary gear set for the first transmission device configuration and/or the second transmission device configuration.

9. The assembly set according to claim 5, wherein for a third of the transmission device configurations, the first shifting shaft is coupled to the planetary gear carrier of the first planetary gear set.

10. The assembly set according to claim 9, wherein the standard transmission ratios are the same for the second transmission device configuration and the third transmission device configuration in terms of magnitude and that they differ in terms of magnitude for the first transmission device configuration.

11. The assembly set according to claim 9, wherein the ring gear of the second planetary gear set is rigidly connected to a transmission housing for the first transmission device configuration and/or the second transmission device configuration, and the ring gears of both planetary gear sets are rigidly connected to the transmission housing for the third transmission device configuration.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The disclosure is explained in more detail in the following by means of exemplary embodiments, without limiting the disclosure. The following is shown:

[0030] FIG. 1 a transmission device implementable by means of an assembly set in a first embodiment;

[0031] FIG. 2 the transmission device also implementable by means of the same assembly set in a second embodiment; as well as

[0032] FIG. 3 a third embodiment of the transmission device, which is likewise produced and/or mounted by means of the same assembly set.

DETAILED DESCRIPTION

[0033] FIG. 1 shows a schematic representation of a first embodiment of a transmission device 1, which is provided here, for example, as a component of a motor vehicle 2, which is not shown in detail. The motor vehicle 2 has a wheel axle 3 with a first sub-shaft 4 and a second sub-shaft 5. The wheel axle 3 and/or sub-shafts 4 and 5 can be driven via the transmission device 1 by means of a drive device of the motor vehicle 2. The drive device in this case is operatively connected or at least can be operatively connected to an input shaft 6 of the transmission device 1. In contrast, the first sub-shaft 4 is connected to a first output shaft 7; the second sub-shaft 5 is connected to a second output shaft 8 of the transmission device 1 and/or operatively connected to the respective output shaft 7 or 8.

[0034] The operative connection between the first sub-shaft 4 and the first output shaft 7 is established via a first transmission 9; the operative connection between the second sub-shaft 5 and the second output shaft 8 is established via a second transmission 10. Transmissions 9 and 10 may be implemented in the form of angle-type gears. In this case, they are preferably designed as a bevel gear and, in this regard, each have a first bevel gear 11 or 12 and a second bevel gear 13 or 14. According to the embodiment of the transmission device 1 provided in this case, sub-shafts 4 and 5 and/or the axes of rotation thereof are offset to one another in the lateral or radial direction with respect to the axes of rotation. Alternatively, sub-shafts 4 and 5 may also, however, be arranged coaxially with respect to one another, i.e. flush with one another at least in the top view.

[0035] The output shafts 7 and 8 may be angled with respect to sub-shafts 4 and 5 and/or the wheel axle 3, at an angle of greater than 0° and less than 180°, for example at an angle of 90° with respect thereto. The corresponding deflection is implemented by means of transmissions 9 and 10, which are present in the form of the angle-type gears. Of course, transmissions 9 and 10 may alternatively be implemented as spur gear transmissions. For example, output shafts 7 and 8 here are arranged parallel to sub-shafts 4 and 5.

[0036] The transmission device 1 has a spur gear differential transmission 15, by means of which the first output shaft 7 and the second output shaft 8 are permanently operatively connected and/or coupled to the input shaft 6. To this end, the spur gear differential transmission 15 is designed as a planetary transmission, which has a first sun gear 16, a second sun gear 17, as well as a planetary gear carrier 18, on which a first planetary gear 19 and a second planetary gear 20 are each respectively rotatably mounted. In this case, the planetary gear carrier 18 is coupled to the input shaft 6 of the transmission device 1, particularly rigidly and/or permanently. In contrast, the first sun gear 16 is coupled to the first output shaft 7 and the second sun gear 17 is coupled to the second output shaft 8, preferably rigidly and/or permanently in each case. The first planetary gear 19 engages the second planetary gear 20, namely preferably permanently. In addition, the first planetary gear 19 engages the first sun gear 16 but not the second sun gear 17. In contrast, the second planetary gear 20 engages the second sun gear 17 but not the first sun gear 16.

[0037] The first planetary gear 19 is designed as a first multi-stage planetary gear 21, which is non-rotatably connected to a second multi-stage planetary gear 22. The two multi-stage planetary gears 21 and 22 are jointly rotatably mounted on the planetary gear carrier 18, wherein they are preferably situated on the opposite sides of a bearing point 23 on the planetary gear carrier 18. The second multi-stage planetary gear 22 is non-rotatably connected to an intermediate shaft 24, particularly rigidly and/or permanently. It can easily be seen that the two output shafts 7 and 8 as well as the input shaft 6 and the intermediate shaft 24 are arranged coaxially to one another, i.e. they have the same axis of rotation. In this case, the second output shaft 8 occupies the first output shaft 7 at least in areas; the intermediate shaft 24 likewise occupies input shaft 6 at least in areas. In addition, it should especially be emphasized that the spur gear differential transmission 15 is designed without ring gear, i.e. does not have a ring gear.

[0038] The transmission device 1 has an electric machine 25, which can be coupled to the input shaft 6 and/or the intermediate shaft 24 by means of a shift device 26. In this case, the shift device 26 has a coupling element 27, which can be extended in the axial direction according to the double arrow 28. The shift device 26 has a first shifting shaft 29, a second shifting shaft 30, a third shifting shaft 31, as well as a fourth shifting shaft 32. The first shifting shaft 29 is formed, for example, by the input shaft 6, and the second shifting shaft 30 is formed by the intermediate shaft 24, respectively, at least in areas. Each of the shifting shafts 29, 30, 31, and 32 has a switching gear 33, 34, 35, and/or 36 with external toothing, which is rigidly and permanently connected to the respective shaft 29, 30, 31, and/or 32. It accordingly applies that switching gear 33 is non-rotatably coupled to input shaft 6, and switching gear 34 is non-rotatably coupled to intermediate shaft 24, namely permanently.

[0039] Switching gears 35 and 36, on the other hand, are each connected to the electric machine 25, preferably likewise non-rotatably and permanently. For example, the connection between the electric machine 25 and the shift device 26 and/or switching gears 35 and 36 is established via a planetary gear coupler 37. It has two planetary gear sets 38 and 39 coupled to one another. Planetary gear set 38 has a sun gear 40, a planetary gear carrier 41 with planetary gear 42 rotatably mounted thereon, as well as a ring gear 43. Planetary gear set 39 additionally has a sun gear 44, a planetary gear carrier 45 with a planetary gear 46 rotatably mounted thereon, as well as a ring gear 47. Planetary gear 42 engages with sun gear 40 and ring gear 43, and planetary gear 46 engages with sun gear 44 and ring gear 47.

[0040] It can be seen that the ring gear 47 is specified, for example, with respect to a transmission housing of the transmission device 1. Switching gear 35 is coupled to planetary gear carrier 41 as well as sun gear 44, namely rigidly and permanently. In contrast, switching gear 36 is coupled to planetary wheel carrier 45, likewise rigidly and permanently, with the aid of the planetary gear coupler. Different transmission ratios can be implemented between the electric machine 25, on the one hand, and the switching gears 35 and 36, on the other hand, with the aid of the planetary gear coupler 37.

[0041] For the transmission device 1, a certain transmission ratio is established between output shafts 7 and 8, on the one hand, and sub-shafts 4 and 5, on the other hand. For other embodiments of the transmission devices 1, other transmission ratios are established, namely, for example, a second transmission ratio or a third transmission ratio, which are different from the first transmission ratio and from each other. As a whole, three different transmission ratios are addressed in this description, which are characterized as the first transmission ratio, second transmission ratio, and third transmission ratio. The planetary gear carrier 41 of the first planetary gear set 38 is intended to be coupled to the sun gear 44 of the second planetary gear set 39 for each of the transmission ratios. In addition, the second shifting shaft 32 is coupled to the aforementioned elements, namely preferably rigidly and/or permanently. Furthermore, the electric machine 25 is intended to be connected to the planetary gear coupler 37 via the sun gear 40 for each of the transmission ratios. This means that the sun gear 40 always has the same rotational speed as the electric machine 25.

[0042] With the first transmission ratio present in this case, the ring gear 43 of the first planetary gear set 38 is intended to be coupled to the planetary gear carrier 45 of the second planetary gear set 39. The first shifting shaft 31 is likewise intended to be coupled to the ring gear 43 of the first planetary gear set 38 and to the planetary gear carrier 45 of the second planetary gear set 39, namely rigidly and/or permanently. It should be noted that, for the first transmission ratio present here, planetary gear sets 38 and 39 of the transmission gearing 37 have standard transmission ratios. In addition, it should be noted that the ring gear 47 of the second planetary gear set 39 is specified.

[0043] It is provided that the coupling element 27 can be arranged in different shift positions. In a first shift position of the coupling element 27, it is preferably provided that the electric machine 25 is connected to the input shaft 6 via the coupling element 27. In contrast, in a second shift position, the electric machine 25 is intended to be coupled to the intermediate shaft 24 in order to implement a torque vectoring functionality. In a third shift position, the electric machine 25 is intended to be coupled to the input shaft 6 such that a transmission ratio is present between the electric machine 25 and the input shaft 6 which is different than in the first shift position.

[0044] In contrast, in a fourth shift position, it may be provided that the electric machine 25 is decoupled from both the input shaft 6 as well as from the intermediate shaft 24. With the embodiment of the coupling element 27 described herein, it is preferably provided that it engages switching gears 33 and 36 in the first shift position. In contrast, it is intended to engage switching gears 34 and 36 in the second shift position and switching gears 33 and 36 in the third shift position. In the fourth shift position, for example, it only engages one of switching gears 35 and 36.

[0045] FIG. 2 shows a second embodiment of the transmission device 1, which can be implemented with the same assembly set, by means of which the first embodiment of the transmission device 1 is also assembled. The two embodiments of the transmission device 1 differ with respect to the transmission ratio. The first transmission ratio is for the first embodiment and the second transmission ratio is for the second embodiment. In order to adapt the transmission device 1 to the changed transmission ratio, it is provided to only modify the transmission gearing 37. Essentially, the transmission device 1 according to the second embodiment of the transmission device 1 corresponds to its first embodiment such that reference is made to the previous designs and subsequently only the differences are addressed. This is because the two planetary gear sets 38 and 39 of the transmission gearing 37 have the same standard transmission ratios in terms of magnitude. For example, the standard transmission ratios can be negative.

[0046] FIG. 3 shows a third embodiment of the transmission device 1, which, in turn, is implemented by means of the same assembly set. In the third embodiment, there is a third transmission ratio, which is different from both the first transmission ratio as well as from the second transmission ratio. Once again, only the transmission gearing 37 is adapted in order to adapt the transmission device 1 to the modified transmission ratio. Reference is made to the previous designs of the first embodiment and the second embodiment and subsequently only the differences are addressed. The reason for this is that only and/or exclusively the first shifting shaft 31 is coupled to the planetary gear carrier 41 of the first planetary gear set 38. Just as with the second transmission ratio, which relates to the second embodiment, the standard transmission ratios of the two planetary gear sets 38 and 39 are identical in terms of magnitude. In contrast with the first two embodiments, ring gears 43 and 47 of both planetary gear sets 38 and 39 should be defined with the third embodiment.

[0047] As a whole, it is shown that the transmission devices 1 can be adapted, easily and with low design complexity, to different transmission ratios by simply varying the transmission gearing 37 such that the assembly set, which is used to produce the transmission devices 1, can have a large number of similar parts. Thus, particularly the spur gear differential transmission 15 is identical for all transmission devices 1 implemented by means of the assembly set.