ELECTRICALLY ACTIVATABLE ACTUATING UNIT FOR A MOTOR VEHICLE BRAKE SYSTEM, BRAKE BOOSTER HAVING SUCH AN ELECTRICALLY ACTIVATABLE ACTUATING UNIT AND MOTOR VEHICLE BRAKE SYSTEM HAVING SUCH A BRAKE BOOSTER
20210309190 · 2021-10-07
Inventors
Cpc classification
B60T11/18
PERFORMING OPERATIONS; TRANSPORTING
B60T7/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T11/18
PERFORMING OPERATIONS; TRANSPORTING
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to an electrically activatable actuating unit (106) for a motor vehicle brake system (1000), having a housing body (122) and an actuating member (124) arranged in a recess (150) of the housing body (122), wherein the actuating member (124) is coupleable to a brake pedal at a first end and coupleable to a motor vehicle brake (400) at a second, opposite end. The housing body (122) and the actuating member (124) are arranged to be displaceable in a braking direction to actuate the motor vehicle brake (400). The electrically activatable actuating unit (106) furthermore comprises a damping element (180, 180A, 180B), which is arranged in the recess (150) of the housing body (122) such that it abuts frictionally against an outer wall of the actuating member (124) by means of an inner circumferential face (184) and abuts frictionally against an inner wall (170) of the housing body (122) by means of an outer, opposite circumferential face (186), which inner wall delimits the recess (150).
Claims
1. An electrically activatable actuating unit (106) for a motor vehicle brake system (1000), having a housing body (122) having a recess, an actuating member (124) arranged in the recess (150) of the housing body (122), wherein the actuating member (124) is coupleable to a brake pedal at a first end and coupleable to a motor vehicle brake (400) at a second, opposite end, wherein the housing body (122) and the actuating member (124) are arranged to be displaceable in a braking direction to actuate the vehicle brake (400), and having a damping element (180, 180A, 180B), which is arranged in the recess (150) of the housing body (122) such that it abuts frictionally against an outer wall of the actuating member (124) by means of an inner circumferential face (184) and abuts frictionally against an inner wall (170) of the housing body (122) by means of an outer, opposite circumferential face (186), which inner wall delimits the recess (150).
2. The electrically activatable actuating unit (106) as claimed in claim 1, wherein at least one of the circumferential faces (184) of the damping element (180, 180A, 180B) is designed to be elongated, at least in certain regions, in a direction perpendicular to a radial direction of the damping element (180, 180A, 180B).
3. The electrically activatable actuating unit (106) as claimed in claim 2, wherein at least one of the circumferential faces (186) of the damping element (180A, 180B) has mutually spaced extensions (194, 198) arranged in the circumferential direction, which elongate the at least one circumferential face (186) of the damping element (180A, 180B) in certain regions in a direction perpendicular to the radial direction of the damping element (180A, 180B).
4. The electrically activatable actuating unit (106) as claimed in claim 2, wherein the outer circumferential face (186) of the damping element (180A, 180B) is designed to be elongated, at least in certain regions, in a direction perpendicular to the radial direction of the damping element (180A, 180B) and abuts, elastically pre-tensioned, against the inner wall (170) of the housing body (122).
5. The electrically activatable actuating unit (106) as claimed in claim 2, wherein the inner circumferential face (184) of the damping element (180B) and the outer circumferential face (186) of the damping element (180B) are designed to be elongated, at least in certain regions, in the same direction.
6. The electrically activatable actuating unit (106) as claimed in claim 2, wherein the inner circumferential face (184) of the damping element (180A) and the outer circumferential face (186) of the damping element (180A) are designed to be elongated, at least in certain regions, in opposite directions.
7. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the damping element (180, 180A, 180B) comprises a body formed in a disk shape.
8. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the damping element (180, 180A, 180B) surrounds the actuating member (124), at least in certain regions, in the circumferential direction of the actuating member (124).
9. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the inner circumferential face (184) of the damping element (180, 180A, 180B) delimits a central opening (182) of the damping element (180, 180A, 180B), wherein the central opening (182) is, in particular, an opening having a circular cross-section.
10. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the inner circumferential face is at least partially formed by a separately formed friction sleeve.
11. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the damping element (180, 180A, 180B) is formed from metal and/or plastics material.
12. The electrically activatable actuating unit (106) as claimed in claim 1, having a restoring spring (126) which is arranged in the recess (150), wherein the restoring spring (126) has a first end, which abuts against a first lateral face (188A) of the damping element (180, 180A, 180B), and has a second end, which abuts against the actuating member (124).
13. The electrically activatable actuating unit (106) as claimed in claim 12, wherein the restoring spring (126), by means of its first end, holds a second lateral face (188B) of the damping element (180B) in contact with a contact shoulder (172) of the housing body (122).
14. The electrically activatable actuating unit (106) as claimed in claim 10, wherein the restoring spring (126) is a helical spring, and an inner circumferential face (184), which is elongated in certain regions, projects into an inner space of the helical spring.
15. The electrically activatable actuating unit (106) as claimed in claim 1, wherein an elastic intermediate element (160) is provided, which reduces a tensile force acting on the actuating member (124) during the actuation of the motor vehicle brake (400) by electrically activating the actuating unit (106).
16. The electrically activatable actuating unit (106) as claimed in claim 15, wherein the electrically activatable actuating unit (106) has a stop element (154), which restricts a displacement of the actuating member (124) relative to the housing body (122) in a direction contrary to the braking direction from a stop position, and wherein the elastic intermediate element (160) is arranged between the stop element (154) and the housing body (122) in the stop position.
17. The electrically activatable actuating unit (106) as claimed in claim 1, wherein the actuating member (124) is arranged to be movable with respect to the damping element (180, 180A, 180B) upon a displacement in the braking direction and in a direction contrary to the braking direction.
18. A brake booster (100), having an electrically activatable actuating unit (106) as claimed in claim 1.
19. A motor vehicle brake system (1000), having the brake booster (100) as claimed in claim 18.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0033] Further aspects, details and advantages of the present disclosure are revealed in the description below of exemplary embodiments with reference to the figures, in which:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041] A motor vehicle brake system 1000 having an electrically activatable actuating unit is shown in
[0042] The motor vehicle brake system 1000 according to
[0043] The brake booster 100 comprises an electrically activatable electric motor 102, a transmission 104 and an actuating unit 106. The brake booster 100 furthermore has a housing 130, in which at least the actuating unit 106 is received. The electric motor 102 has an output gear 108, which is coupled to two output-side spur gears 112, 114 via an intermediate gear 110 and possibly further spur gears or transmission components (not shown). The spur gears 112 and 114 are coupled to the actuating unit 106 of the brake booster 100. The actuating unit 106 comprises an actuating element 120 and a housing body 122 as a force-transmission element. The spur gears 112 and 114 are in engagement with gear rack portions 116 and 118 of the actuating element 120 of the actuating unit 106.
[0044] The housing body 122 has a recess (denoted by the reference sign 150 in
[0045] The actuating member 124 is coupled in an articulated manner to a force-input member 128. The force-input member 128 projects into the passenger space in a mounted state of the brake booster 100 in the vehicle (not shown). The force-input member 128 is coupled to a brake pedal arrangement in the passenger space of the vehicle. The force-input member 128 transmits the actuating force exerted on the brake pedal by the driver to the actuating unit 106 of the brake booster 100. Specifically, the force-input member 128 transmits the actuating force of the driver to the actuating member 124 of the actuating unit 106, which actuating member, under the compression of the spring 126, is displaced to the left with respect to
[0046] The actuating unit 106 furthermore has a rubber-elastic reaction disk 134, against which a force-application element 136 loosely abuts. The reaction disk 134 is received in the housing body 122 and abuts against an annular face 138 of the housing body 122, which extends perpendicularly to the longitudinal axis L and forms a contact face facing the master brake cylinder 200. The housing body 122 is able to apply a boosting force to the reaction disk 134 in the braking direction via this contact face 138, which reaction disk transmits this boosting force to the force-application element 136. The actuating member 124 has an end element 140, which, like the contact face 138, is designed to act on the reaction disk 134 and transmit the actuating force applied to the brake pedal by the driver.
[0047] The force-application element 136 is designed as a ram and has a pin-shaped portion. This pin-shaped portion is partially received in a first pressure piston 202 of the master brake cylinder 200 in a force-transmitting manner. In addition to the first pressure piston 202, the master brake cylinder 200 has a further pressure piston 204. The two pressure pistons 202 and 204 are fixed in a housing 206 of the master brake cylinder 202 having pressure chambers 208 and 210 filled with hydraulic fluid. The pressure chambers 208 and 210 in the master brake cylinder 200 are connected in each case to a brake circuit 302 and 304. A hydraulic brake pressure can be applied via the brake circuits 302 and 304 to two wheel brakes 400 in each case to execute a braking procedure. The master brake cylinder 200 is supplied with brake fluid via an unpressurized container 212.
[0048] The actuation of the brake booster 100 and therefore the assembly comprising the brake booster 100 and brake cylinder 200 can be effected by the driver of the vehicle. In this case, the driver of the vehicle actuates the brake pedal (not shown) and the actuating force exerted on the brake pedal by the driver is applied to the actuating unit 106 by the force-input member 128. As a result of the actuation of the brake pedal, the force-input member 128 and the actuating member 124 rigidly coupled to the force-input member 128 are moved to the left under the compression of the spring 126, wherein the end element 140 of the actuating member 124 penetrates into the rubber-elastic reaction disk 134.
[0049] Based on the actuating force exerted on the brake pedal by the driver and/or the actuating path of the brake pedal, it is possible to determine the boosting force to be generated by the electric motor 102 and the transmission 104, for example by means of a path sensor which is coupled to the brake pedal or the force-input member 128, or by measuring the brake pressure generated in the master cylinder 200 by the driver, which is sensor-detected and possibly plausibility-checked. Alternatively to this, the deceleration request and therefore the force applied to the master brake cylinder 200 by means of the actuating unit 106 can also be initiated by a system for autonomous or partially autonomous driving.
[0050] The boosting force (upon normal actuation of the brake pedal) or the total actuating force (in an autonomous or partially autonomous driving operation) is generated by the electric motor 102 and the transmission 104 and transmitted to the actuating element 120 of the actuating unit 106. The gear rack portions 116 and 118 of the actuating element 120 are driven via the spur gears 112 and 114 of the transmission 104. The actuating element 120 abuts against a contact shoulder 142 of the housing body 122 by means of an end face. The actuating element 120 can thus move the housing body 122 to the left along the longitudinal axis L upon an actuation of the brake booster 100 in
[0051] After a braking procedure, the actuating unit 106 in
[0052]
[0053] In
[0054] The first end of the stop element 154 can be coupled to the actuating member 124 in any possible manner. The stop element 154 can, for example, engage in correspondingly formed recesses of the actuating member 124, the stop element 154 can be guided through a through-opening of the actuating member 124 or, at the first end, the stop element 154 can be formed such that it surrounds the actuating member 124 circumferentially, for example. The stop element 154 here has a forked push-on portion, which enables the stop element 154 to be pushed onto the actuating element 124 transversely to its longitudinal axis, wherein the opposing forks engage in the circumferential, groove-shaped depression in the actuating element 124. In the example shown here, the stop element 154 has the form of a “double” L in the sectional view, although it can also have any other suitable form. The important factor is that the stop element 154 forms a stop face, which can cooperate with a corresponding stop face of the housing body 122.
[0055] Therefore, the stop element 154 has a stop face 158 which enables a displacement of the actuating member 124 relative to the housing body 122 in the direction contrary to the braking direction, i.e. to the right in the direction of the longitudinal axis L with respect to
[0056] The state shown in
[0057] The stop faces 158, 168 define the relative rest position between the housing body 122 and the actuating member 124, as was explained above. Moreover, they serve as coupling faces between the actuating member 124 and the housing body 122 during a movement of the housing body 122 in the braking direction in the event of an autonomous actuation of the brake booster. As described with respect to
[0058] If the deceleration request and therefore the actuating force generated by means of the actuating unit 106 is initiated by a system for autonomous or partially autonomous driving, the actuating member 124 is therefore also moved in the braking direction via the connection of the actuating member 124 to the housing body 122 via the stop element 154. Since the actuating member 124 is coupled to the brake pedal via the force-input member 128, the brake pedal is also moved in the direction of the vehicle floor.
[0059] If an obstacle is located in the adjustment path of the brake pedal, i.e. between the brake pedal and the vehicle floor, a retaining force (pulling force) contrary to the braking direction acts on the brake pedal and the connecting components between the brake pedal and the components of the actuating unit 106 which are moved by the electric motor. In particular, a retaining force acting in the tensile direction (contrary to the braking direction) acts on the actuating member 124 and the force-input member 128, which retaining force can result in damage to components.
[0060] The elastic intermediate element 160 arranged between the stop face 158 of the stop element 154 and the stop face 168 of the housing body 122 now acts as a transmission element and is elastically deformed when such a retaining force acts contrary to the braking direction. The elastic deformation brings about a reduction in the retaining force acting on the components.
[0061] According to the present disclosure, a damping element 180 is provided in the recess 150 which is formed by the housing body 122 and in which the actuating member 124 is also arranged. The damping element 180 is illustrated in a perspective side view in
[0062] The damping element 180 has an inner circumferential face 184, which delimits the opening 182 in the radial direction and extends in the circumferential direction, and an outer circumferential face 186, which delimits the damping element 180 outwardly in the radial direction and likewise extends in the circumferential direction. The inner circumferential face 184 is therefore arranged opposite the outer circumferential face 186.
[0063] Moreover, the damping element 180 has two lateral faces 188A (
[0064] The damping element 180 therefore has a disk-shaped base body having the central opening 182. The disk-shaped base body has an inner circumferential face 184, an outer circumferential face 186 and two lateral faces 188A, 188B. The collar 190 projects laterally beyond this base body. In particular, it elongates the inner circumferential face 184 in certain regions with respect to the inner circumferential face 184 defined by the base body.
[0065] The arrangement of the damping element 180 in the actuating unit 106 is shown in
[0066] The outer circumferential face 186 of the damping element 180 abuts frictionally against an inner wall 170 of the housing body 122, which inner wall delimits the recess 150. The outer diameter of the damping element 180 is therefore substantially the same size as, or somewhat greater than, the inner diameter of the recess 150 at this point of the housing body 122.
[0067] The damping element 180 is furthermore arranged such that one of the two lateral faces 188A, 188B of the damping element 180 is in contact with the housing body 122, in particular in contact with a contact shoulder 172 of the housing body 122. The spring 126 is supported by one end on the other of the two lateral faces 188B, 188A of the damping element 180. In particular, the damping element 180 is arranged such that the collar 190 faces with the lateral face 188A in the direction of the inner recess 150, whilst the lateral face 188B abuts against the contact shoulder 172, which terminates the recess 150 in the direction of the master brake cylinder 200.
[0068] A further embodiment of a damping element 180A is shown in
[0069] The damping element 180A of
[0070] Another further embodiment of a damping element 180B is shown in
[0071] Like the damping element 180A of
[0072] In the embodiments described above, the damping element 180, 180A, 180B is preferably formed as one piece. However, the damping element 180, 180A, 180B can also be formed in multiple parts.
[0073] Therefore, in another embodiment (not illustrated), the collar 190 of the inner circumferential face 184 can be provided with an additional friction element mounted thereon, in particular a friction sleeve, by means of which the direct contact with the actuating member 124 can then be established. The friction element can cover only the collar 190 and, optionally, the regions of the inner circumferential face 184 which are associated with the collar 190; however, it can also be provided over the entire collar 190 and the entire inner circumferential face 184, and, in particular, it can also extend beyond the collar 190, both in the circumferential direction and in the axial direction.
[0074] A multi-part embodiment has the advantage over a single-part embodiment in that it does not involve a functionally restrictive compromise between the producibility and the frictional behavior.
[0075] If a retaining force (pulling force) contrary to the braking direction acts on the brake pedal and the connecting components between the brake pedal and the components of the actuating unit 106 which are moved by the electric motor 102, in particular on the actuating member 124 and the force-input member 128, this force can be reduced by the elastic intermediate element 160 arranged between the stop face 158 of the stop element 154 and the stop face 168 of the housing body 122. However, in some situations, the damping by the elastic intermediate element 160 is insufficient to prevent a vibration of the system as a whole.
[0076] The damping element 180, 180A, 180B according to the present disclosure is provided to restrict vibrations occurring when a retaining force is in effect. To this end, the damping element 180, 180A, 180B abuts frictionally against the actuating member 124 and against the housing body 122. The frictional connection is selected, in particular, in such a way that the damping element 180, 180A, 180B is anchored to the housing body 122 in a stationary manner at the outer circumferential edge. The friction face provided by the inner circumferential face 184 or on the inner circumferential face 184 is dimensioned and/or designed such that a defined friction damping the vibrations of the actuating member 124 is built up between the actuating member 124 and the damping element 180, 180A, 180B. In particular, due to the design of the inner collar 190, the contact face with respect to the actuating member 124 can be dimensioned and configured to generate a predetermined, desired amount of friction.
[0077] The solution disclosed here is, in particular, suitable for electrically controlled actuating units which provide a direct mechanical coupling of the brake pedal to an electromechanically driven component of the respective actuating unit, in which the brake pedal is therefore pulled along in the event of autonomous or partially autonomous braking. In the case of the solutions known from the prior art, the vibrations occurring in the event of a trapped state during autonomous braking hinder the sensory detection of the trapped state as such. By means of the disclosed damping element, such vibrations can be reduced and the trapped state can therefore be reliably detected. When the trapped state is detected, the further brake pressure build-up can then be transmitted to another unit, for example the hydraulic pump of an electronic stability control (ESC), and the electric motor 102 can induce a movement of the actuating unit 106 contrary to the braking direction in order to reduce the clamping force.