COLLAPSIBLE STRUCTURAL FRAME SYSTEM FOR A SHEET-LIKE BUILDING MATERIAL
20210310233 · 2021-10-07
Inventors
Cpc classification
E04B9/06
FIXED CONSTRUCTIONS
E04G17/002
FIXED CONSTRUCTIONS
E04D13/15
FIXED CONSTRUCTIONS
International classification
Abstract
a) providing a collapsible structural frame in a folded state, the collapsible structural frame configured to provide a structure to which building material sheets are attached to form a surface; b) converting the collapsible structural frame from the folded state to a deployed state and fastening the collapsible structural frame to a preexisting support; and c) fastening at least a sheet of building material to the surface of the collapsible structural frame. 42. The method according to claim 41, wherein step c) comprises fastening a first sheet of building material to a first frame portion of the collapsible structural frame and fastening a second sheet of building material to a second frame portion of the collapsible structural frame, whereby the first and second sheets of building material are not parallel. 43. The method according to any on of claims 41 to 42, wherein a fastener locks the collapsible structural frame into the deployed state.
Claims
1. A collapsible structural frame configured to provide a structure to which building material sheets are attached to form a surface, the frame comprising: a first frame portion that corresponds to a first portion of the surface and is configured to receive a first sheet of the building material; a second frame portion that corresponds to a second portion of the surface and is configured to receive a second sheet of the building material; a first pivoting mechanism that attaches the second frame portion to the first frame portion and has a first pivoting axis, the first pivoting mechanism permitting the second frame portion to rotate about the first pivoting axis relative to the first frame portion, and the first pivoting mechanism permitting the second frame portion to rotate about the first pivoting axis from an undeployed state to a deployed state; and a first locking mechanism that fixes a relative position of the first frame portion and the second frame portion in the deployed state, wherein the undeployed state is a folded state compared to the deployed state.
2. The collapsible structural frame according to claim 1, wherein the first frame portion comprises a first longitudinal member and a second longitudinal member, the first longitudinal member arranged orthogonal to the second longitudinal member.
3. The collapsible structural frame according to claim 2, wherein the first longitudinal member has a T-shaped cross-section, wherein the T-shaped cross-section comprises a bottom flange that forms part of the first portion of the surface.
4. (canceled)
5. The collapsible structural frame according to claim 2, wherein the second longitudinal member has an L-shaped cross-section, wherein the L-shaped cross-section forms part of the second portion of the surface.
6. (canceled)
7. The collapsible structural frame according to claim 2, wherein the second longitudinal member of the first frame portion extends along a direction that is substantially parallel to the first pivoting axis.
8. The collapsible structural frame according to claim 2, wherein the second frame portion comprises a third longitudinal member and a fourth longitudinal member, the third longitudinal member arranged orthogonal to the fourth longitudinal member.
9.-12. (canceled)
13. The collapsible structural frame according to claim 8, wherein the fourth longitudinal member of the first frame portion extends along a direction that is substantially parallel to the first pivoting axis.
14. The collapsible structural frame according to claim 1, further comprising: a third frame portion that corresponds to a third portion of the surface and is configured to receive a third sheet of the building material; and a second pivoting mechanism that attaches the third frame portion to the second frame portion and has a second pivoting axis, the second pivoting mechanism permitting the second frame portion to rotate about the second pivoting axis relative to the third frame portion, and the second pivoting mechanism permitting the second frame portion to rotate about the second pivoting axis from an undeployed state to a deployed state.
15. The collapsible structural frame according to claim 14, further comprising a second locking mechanism that fixes a relative position of the second frame portion and the third frame portion in the deployed state.
16. The collapsible structural frame according to claim 14, wherein the third frame portion comprises a fifth longitudinal member having a T-shaped cross-section, wherein the T-shaped cross-section comprises a bottom flange that forms part of the third portion of the surface, and wherein the fifth longitudinal member of the third frame portion extends along a direction that is substantially orthogonal to the second pivoting axis.
17.-23. (canceled)
24. A collapsible structural soffit frame to which a building material sheet is attached to form a soffit surface, the frame comprising: a first rigid member; a second rigid member; a first collapsible member that connects the first rigid member to the second rigid member, the first collapsible member having a collapsed position and a deployed position; and a second collapsible member that connects the first rigid member to the second rigid member, the second collapsible member having a collapsed position and a deployed position, wherein in the deployed position of both the first and second collapsible members the first and second collapsible members are structural members configured to support the building material sheet.
25. The collapsible structural soffit frame according to claim 24, wherein the first collapsible member comprises a first portion and a second portion, the first portion of the first collapsible member pivotably coupled to the second portion of the first collapsible member by a first pin of the first collapsible member.
26. The collapsible structural soffit frame according to claim 25, wherein the first portion of the first collapsible member is pivotable coupled to the first rigid member by a second pin of the first collapsible member and the second portion of the first collapsible member is pivotable coupled to the second rigid member by a third pin of the first collapsible member.
27. The collapsible structural soffit frame according to claim 25, wherein in the deployed position, the first and second portions of the first collapsible member are parallel.
28. (canceled)
29. The collapsible structural soffit frame according to claim 24, wherein the second collapsible member comprises a first portion and a second portion, the first portion of the second collapsible member pivotably coupled to the second portion of the second collapsible member by a first pin of the second collapsible member, wherein the first portion of the second collapsible member is pivotable coupled to the first rigid member by a second pin of the second collapsible member and the second portion of the second collapsible member is pivotable coupled to the second rigid member by a third pin of the second collapsible member.
30.-34. (canceled)
35. A building system comprising: a collapsible structural frame configured to provide a soffit structure to which building material sheets are attached to form a first soffit surface and a second soffit surface, the frame comprising: a first frame portion that corresponds to the first soffit surface; a second frame portion that corresponds to the second soffit surface; a pivoting mechanism that attaches the second frame portion to the first frame portion and has a pivoting axis, the pivoting mechanism permitting the second frame portion to rotate about the pivoting axis relative to the first frame portion, and the pivoting mechanism permitting the second frame portion to rotate about the pivoting axis from an undeployed state to a deployed state; and a locking mechanism that fixes a relative position of the first frame portion and the second frame portion in the deployed state at a deployed angle; and wherein the undeployed state is a folded state compared to the deployed state, and the deployed angle is more than 0 degrees and less than 180 degrees.
36. (canceled)
37. The building system according to claim 35, wherein a first sheet of building material is coupled to the first soffit surface formed by the first frame portion.
38. The building system according to claim 37, wherein a second sheet of building material is coupled to the second portion of the surface formed by the second frame portion.
39. The building system according to claim 38 further comprising: a third frame portion that corresponds to a third soffit surface; a second pivoting mechanism that attaches the third frame portion to the second frame portion and has a second pivoting axis, the second pivoting mechanism permitting the second frame portion to rotate about the second pivoting axis relative to the third frame portion, and the second pivoting mechanism permitting the second frame portion to rotate about the second pivoting axis from an undeployed state to a deployed state; and a third sheet of building material coupled to the third soffit surface formed by the third frame portion.
40. The building system according to claim 38, wherein the first sheet of building material and the second sheet of building material are not parallel.
41.-43. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029] All drawings are schematic and not necessarily to scale. Parts given a reference numerical designation in one figure may be considered to be the same parts where they appear in other figures without a numerical designation for brevity unless specifically labeled with a different part number and described herein.
DETAILED DESCRIPTION
[0030] The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
[0031] In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as “attached,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term “fixed” refers to two structures that cannot be separated without damaging one of the structures. The term “filled” refers to a state that includes completely filled or partially filled.
[0032] As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. In addition, all references cited herein are hereby incorporated by reference in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
[0033]
[0034] In
[0035] The structural frame 10 may comprise a first frame portion that may form a first portion of the surface and is configured to receive a first sheet of the building material. The first frame portion may comprise a first longitudinal member 50 and a second longitudinal member 40, the first longitudinal member 50 arranged orthogonal to the second longitudinal member 40.
[0036] The structural frame 10 may further comprise a first pivoting mechanism 80 that attaches the second frame portion to the first frame portion and has a first pivoting axis. The first pivoting mechanism 80 may permit the second frame portion to rotate about the first pivoting axis relative to the first frame portion, and the first pivoting mechanism 80 permitting the second frame portion to rotate about the first pivoting axis from an undeployed state to a deployed state. The undeployed state may be a folded state compared to the deployed state.
[0037] The structural frame 10 may further comprise a first locking mechanism that fixes a relative position of the first frame portion and the second frame portion in the deployed state.
[0038] The first longitudinal member 50 may have a T-shaped cross-section. The T-shaped cross-section of the first longitudinal member 50 may comprise a bottom flange 54 that forms part of the first portion of the surface.
[0039] The second longitudinal member 40 may have an L-shaped cross-section. The L-shaped cross-section of the second longitudinal member 40 may comprise a bottom flange 64 that forms part of the first portion of the surface.
[0040] The second longitudinal member 40 of the first frame portion may extends along a direction that is substantially parallel to the first pivoting axis.
[0041] The structural frame 10 may comprise a second frame portion may form a second portion of the surface and is configured to receive a second sheet of the building material. The second frame portion may comprise a third longitudinal member 60 and a fourth longitudinal member 20, the third longitudinal member 60 arranged orthogonal to the fourth longitudinal member 20.
[0042] The third longitudinal member 60 may have a T-shaped cross-section. The T-shaped cross-section of the third longitudinal member 60 may comprise a bottom flange 64 that forms part of the first portion of the surface.
[0043] The fourth longitudinal member 20 may have an L-shaped cross-section. The L-shaped cross-section of the fourth longitudinal member 20 may comprise a bottom flange 22 that forms part of the first portion of the surface.
[0044] The fourth longitudinal member 20 of the second frame portion may extends along a direction that is substantially parallel to the first pivoting axis.
[0045] The structural frame 10 may comprise a third frame portion that corresponds to a third portion of the surface and is configured to receive a third sheet of the building material. The third frame portion may comprise a fifth longitudinal member 70. The fifth longitudinal member 70 may be arranged orthogonal to the fourth longitudinal member 20.
[0046] The structural frame 10 may further comprise a second pivoting mechanism 85 that attaches the third frame portion to the second frame portion and has a second pivoting axis. The second pivoting mechanism 85 may permit the second frame portion to rotate about the second pivoting axis relative to the third frame portion, and the second pivoting mechanism 85 may permitting the second frame portion to rotate about the second pivoting axis from an undeployed state to a deployed state.
[0047] The structural frame 10 may further comprise a second locking mechanism that fixes a relative position of the second frame portion and the third frame portion in the deployed state.
[0048] The fifth longitudinal member 70 may comprise a T-shaped cross-section. The T-shaped cross-section of the fifth longitudinal member 70 may comprises a bottom flange 74 that forms part of the third portion of the surface.
[0049] The fifth longitudinal member 70 of the third frame portion may extends along a direction that is substantially orthogonal to the second pivoting axis.
[0050]
[0051]
[0052] The sheet-like material may be formed from a first sheet of the building material and a second sheet of the building material. The first sheet and the second sheet may be two completely separate sheets of material. In another embodiment, the first and second sheets may be formed from a single panel of building material, whereby the single panel has a V-shaped cut formed into one of the major surfaces, thereby allowing the single panel to be folded to a shape conforming to a first frame portion and a second frame portion of the frame, whereby the singe panel extends continuously from the first frame portion to the second frame portion. The V-shaped cut may be formed such that a 90 degree fold is formed on the single panel. Other fold angles may range from 30 to 170 degrees—including all angles and subranges there-between.
[0053] Panel 200 has a longitudinal member 210 and a parallel longitudinal member 215 that establish the length of panel 200. Two end transverse members 220 bridge between longitudinal members 210, 215. In this example, two interior transverse members 230 are parallel to end transverse members 220 and bridge between longitudinal members 310, 315. Similarly to panel 200, panel 300 has a longitudinal member 310 and a parallel longitudinal member 315 that establish the length of framework panel 300. Two end transverse members 320 bridge between longitudinal members 310, 315. In this example, two interior transverse members 330 are parallel to end transverse members 320 and bridge between longitudinal members 310, 315.
[0054]
[0055] One or more locking mechanisms can be provided to lock panels 200, 300 in a desired position relative to one another. Such locking mechanisms can be of any configuration that securely holds the panels in the desired position sufficiently to allow the attachment of the drywall, or other, building panels.
[0056]
[0057] Framework 600 has a middle member 800 that is attached to upper member 700 by a swiveling joint 805 that can be, for example, a bolt, pin, rivet, or other swiveling fastener. In this example, middle member 800 is T-shaped in cross-section. The T-shaped cross-section is formed by a rib portion 810 and a flange portion 820 that extends laterally away from rib portion 810 on both sides of rib portion 810. While middle member 800 is shown as a T-shaped member in this example, in other examples middle member 800 has an L-shaped cross-section, a box-shaped cross-section, or another shaped cross-section. Any appropriately shaped cross-section can be used as long as it is sufficiently strong to support the drywall or other building sheet that is to be attached to framework 600.
[0058] Framework 600 has a lower member 900 that is attached to middle member 800 by a swiveling joint 806 that can be, for example, a bolt, pin, rivet, or other swiveling fastener. In this example, lower member 900 is T-shaped in cross-section. The T-shaped cross-section is formed by a rib portion 910 and a flange portion 920 that extends laterally away from rib portion 910 on both sides of rib portion 910. While lower member 900 is shown as a T-shaped member in this example, in other examples lower member 900 has an L-shaped cross-section, a box-shaped cross-section, or another shaped cross-section. Any appropriately shaped cross-section can be used as long as it is sufficiently strong to support the drywall or other building sheet that is to be attached to framework 600.
[0059] Framework 600 is only one example of a collapsible framework in accordance with embodiments of the invention. Other examples have a different number of members and/or different shape members and/or a different relative configuration of members. For example, instead of three members 700, 800, 900, Framework 600 can have two members or more than three members. In some embodiments, members 700, 800, 900 can have different relative lengths. In some embodiments, members 700, 800, 900 do not intersect at 90 degree angles. In some embodiments members 700 and 800 intersect at a first angle and members 800 and 900 intersect at a different angle.
[0060] In some embodiments, members 700, 800, 900 can be locked in a particular relative position such that they form a particular included angle relative to each other. For example, framework 600 is locked into a configuration where upper member 700 and middle member 800 form a 90 degree angle, and middle member 800 and lower member 900 form a 270 degree angle. In this example, a locking mechanism includes a first locking member 650, a pin 730 on upper member 700, and a pin 831 on middle member 800, as well as a second locking member 670, a pin 832 on middle member 800, and a pin 930 on lower member 900. Locking members 650, 670 are rigid material such as metal, plastic or composite. Pins 730, 831, 832, 930 are a shoulder bolt configuration including a head of a diameter A, a large diameter shaft portion adjacent the head and having a diameter B that is less than diameter A, and a small diameter shaft portion adjacent to the large diameter shaft portion and having a diameter C that is less than diameter B. A detailed view of an example of locking member 650, 670 is shown in
[0061]
[0062] The example shown in
[0063]
[0064]
[0065]
[0066] Although
[0067]
[0068]
[0069]
[0070] While the foregoing description and drawings represent exemplary embodiments of the present disclosure, it will be understood that various additions, modifications and substitutions may be made therein without departing from the spirit and scope and range of equivalents of the accompanying claims. In particular, it will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, sizes, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. In addition, numerous variations in the methods/processes described herein may be made within the scope of the present disclosure. One skilled in the art will further appreciate that the embodiments may be used with many modifications of structure, arrangement, proportions, sizes, materials, and components and otherwise, used in the practice of the disclosure, which are particularly adapted to specific environments and operative requirements without departing from the principles described herein. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive. The appended claims should be construed broadly, to include other variants and embodiments of the disclosure, which may be made by those skilled in the art without departing from the scope and range of equivalents. In addition, all combinations of any and all of the features described in the disclosure, in any combination, are part of the invention.