Optical arrangement for EUV radiation with a shield for protection against the etching effect of a plasma
11137687 · 2021-10-05
Assignee
Inventors
- Bjoern Liebaug (Ulm, DE)
- Moritz BECKER (Aalen, DE)
- Kerstin HILD (Schwaebisch Gmuend, DE)
- Joachim Hartjes (Aalen, DE)
- Simon Haas (Pfaffenhofen an der Ilm, DE)
Cpc classification
G03F7/70941
PHYSICS
G03F7/702
PHYSICS
G03F7/70925
PHYSICS
G21K1/06
PHYSICS
International classification
Abstract
An optical arrangement (1) for EUV radiation includes: at least one reflective optical element (16) having a main body (30) with a coating (31) that reflects EUV radiation (33). At least one shield (36) is fitted to at least one surface region (35) of the main body (30) and protects the at least one surface region (35) against an etching effect of a plasma (H+, H*) that surrounds the reflective optical element (16) during operation of the optical arrangement (1). A distance (A) between the shield (36) and the surface region (35) of the main body (30) is less than double the Debye length (λ.sub.D), preferably less than the Debye length (λ.sub.D), of the surrounding plasma (H+, H*).
Claims
1. An optical arrangement for extreme ultraviolet (EUV) radiation, comprising: at least one reflective optical element having a main body with a reflective coating that is disposed on a front side of the main body and is configured to reflect the EUV radiation and with at least one surface region on a lateral side of the main body, and at least one shield comprising a screen separated from the at least one surface region by an empty gap, and is configured to protect the at least one surface region against an etching effect of a plasma that surrounds the reflective optical element during operation of the optical arrangement, wherein the at least one shield at least partially covers the at least one surface region at a distance (A), wherein the distance (A) between the shield and the surface region of the main body is less than double the Debye length (λ.sub.D) of the surrounding plasma, and wherein the Debye length (λ.sub.D) is less than 0.5 mm.
2. The optical arrangement as claimed in claim 1, wherein the distance (A) between the shield and the surface region of the main body is less than the Debye length (λ.sub.D) of the surrounding plasma.
3. The optical arrangement as claimed in claim 1, wherein the screen, at least at a side facing the gap, has a coating composed of a hydrogen recombination material, or wherein the screen consists of a hydrogen recombination material.
4. The optical arrangement as claimed in claim 3, wherein the hydrogen recombination material forms a contamination getter material selected from the group consisting of: Ir, Ru, Pt, Pd.
5. The optical arrangement as claimed in claim 1, wherein the screen has a screen section projecting at least partly over the reflective coating, applied to the main body, outside an optically used region of the reflective optical element.
6. The optical arrangement as claimed in claim 5, wherein the screen section projects over the reflective coating over a length (L) that is greater than a width (A) of the gap, which equals the distance (A) between the shield and the surface region of the main body.
7. The optical arrangement as claimed in claim 1, wherein the Debye length (λ.sub.D) is less than 0.1 mm.
8. The optical arrangement as claimed in claim 1, wherein the material of the shield is a metallic material or a ceramic material.
9. The optical arrangement as claimed in claim 8, wherein the material of the shield is selected from the group consisting of: Cu, Co, Pt, Ir, Pd, Ru, Al, high-grade steel, AlO.sub.x, and Al.sub.2O.sub.3.
10. The optical arrangement as claimed in claim 1, wherein the main body comprises at least one material selected from the group consisting of: quartz glass, titanium-doped quartz glass, glass ceramic, silicon, aluminum, copper, silicon-containing alloys, aluminum-containing alloys, copper-containing alloys, and compounds or composites thereof.
11. The optical arrangement as claimed in claim 1, comprising: an EUV light source for generating the EUV radiation, an illumination system for illuminating a structured object with the EUV radiation, and a projection lens for imaging the structured object onto a substrate.
12. The optical arrangement as claimed in claim 11, wherein the reflective optical element is a collector mirror for focusing the EUV radiation of the EUV light source, or a reflective optical element, disposed adjacent to the structured object, of the illumination system.
13. An optical arrangement for extreme ultraviolet (EUV) radiation, comprising: at least one reflective optical element having a main body with a reflective coating that reflects the EUV radiation, and at least one shield fitted to the at least one surface region of the main body, at least one shield forming a protective film as at least one protective foil, wherein the protective film is indirectly connected to the at least one surface region of the main body and protects the at least one surface region against an etching effect of a plasma that surrounds the reflective optical element during operation of the optical arrangement, wherein the at least one surface region is arranged outside of the reflective coating and forms a lateral surface region of the main body, wherein a distance (A) between the shield and the surface region of the main body is less than double the Debye length (λ.sub.D) of the surrounding plasma, wherein a connecting material for cohesively connecting the protective film to the main body is disposed between the protective film and the protected surface region, and wherein the connecting material is an adhesive.
14. The optical arrangement as claimed in claim 13, wherein the distance (A) between the shield and the surface region of the main body is less than the Debye length (λ.sub.D) of the surrounding plasma.
15. The optical arrangement as claimed in claim 13, wherein the protective film has a maximum thickness (D) of less than 50 μm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments are illustrated in the schematic drawing and are explained in the following description. In the figures:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) In the following description of the drawings, identical reference signs are used for identical or functionally identical components.
(8)
(9) The EUV lithography apparatus 1 furthermore comprises a collector mirror 3 in order to focus the EUV radiation of the EUV light source 2 to form an illumination beam 4 and to increase the energy density further in this way. The illumination beam 4 serves for the illumination of a structured object M by an illumination system 10, which in the present example has five reflective optical elements 12 to 16 (mirrors).
(10) The structured object M can be for example a reflective photomask, which has reflective and non-reflective, or at least much less reflective, regions for producing at least one structure on the object M. Alternatively, the structured object M can be a plurality of micro-mirrors, which are arranged in a one-dimensional or multi-dimensional arrangement and which are possibly movable about at least one axis, in order to set the angle of incidence of the EUV radiation on the respective mirror.
(11) The structured object M reflects part of the illumination beam 4 and shapes a projection beam path 5, which carries the information about the structure of the structured object M and is radiated into a projection lens 20, which generates a projected image of the structured object M or of a respective partial region thereof on a substrate W. The substrate W, for example a wafer, comprises a semiconductor material, for example silicon, and is arranged on a mounting, which is also referred to as a wafer stage WS.
(12) In the present example, the projection lens 20 has six reflective optical elements 21 to 26 (mirrors) in order to generate an image of the structure that is present on the structured object M on the wafer W. The number of mirrors in a projection lens 20 typically lies between four and eight; however, only two mirrors can also be used, if appropriate.
(13) In order to achieve a high imaging quality in the imaging of a respective object point OP of the structured object M onto a respective image point IP on the wafer W, extremely stringent requirements are to be made in respect of the surface shape of the mirrors 21 to 26; and the position or the alignment of the mirrors 21 to 26 in relation to one another and in relation to the object M and the substrate W also requires precision in the nanometer range.
(14)
(15) In the respective examples shown in
(16) As is likewise evident in
(17) While the front side 32a and the rear side 32b of the main body 30 are protected against the hydrogen plasma H.sup.+, H* by the reflective coating 31 and respectively by the mounting, not illustrated pictorially, this is not the case for the circumferential side surface of the main body 30, with the result that said side surface forms a lateral surface region 35 that is exposed to the hydrogen plasma H.sup.+, H* in the environment of the reflective optical element 16.
(18) In order to protect the lateral surface region 35 against an etching effect of the hydrogen plasma H.sup.+, H*, in the respective examples shown in
(19) In order to achieve the best possible protective effect for the lateral surface region 35 of the reflective optical element 16, the distance A between the protected surface region 35 of the reflective optical element 16 and the shield 36 should be as small as possible. In particular, the distance A should be less than double the Debye length λ.sub.D, in particular less than the Debye length λ.sub.D, of the surrounding plasma H.sup.+, H*, which is less than 5 mm, less than 0.5 mm or less than 0.1 mm in the examples shown.
(20) The shield in the form of the screen 36 is formed from a metallic material in the form of high-grade steel in the example shown in
(21) In the example shown in
(22) In the example shown in
(23) The over-projecting screen section 36a can effectively prevent the hydrogen plasma, to put it more precisely hydrogen ions H.sup.+ and hydrogen radicals H*, from penetrating into the gap 37. For this purpose, it is advantageous if the over-projecting screen section 36a has a length L that is greater, in particular significantly greater, than the distance A between the lateral surface region 35 and a laterally extending section 36b of the screen 36. For the length L of the over-projecting screen section 36a, the following can hold true, in particular: L>10 A, L>20 A or L>50 A. In this case, it is advantageous, in particular, if the distance A between the over-projecting screen section 36a and the front side 32a of the main body 30 is additionally also less than the Debye length or double the Debye length λ.sub.D. As is likewise evident in
(24) In the example shown in
(25) As an alternative to the example shown in
(26) A material suitable for protecting the gap 37 between the lateral surface region 35 and the screen 36 against contamination is chosen as filling material 40. The filling material can be selected for example from the group comprising: Aluminum oxide, zirconium nitride, yttrium oxide, cerium oxide, zirconium oxide, niobium oxide, titanium oxide, tantalum oxide, tungsten oxide, metals, preferably noble metals, in particular Ru, Rh, Pd, Ir, Pt, Au, and compositions thereof.
(27)
(28) The screen 36, to put it more precisely the over-projecting screen section 36a, covers the reflective coating 31 partly outside the optically used region 39, illustrated in a dashed manner in
(29) In contrast to the illustration shown in
(30)
(31) As materials for the coating 41 serving as a shield, the metallic or ceramic materials described further above in association with
(32) The material of the coating 41 serving as a shield should ensure a maximum coverage of the lateral surface region 35 in order to ensure that the fewest possible hydrogen ions H.sup.+ or hydrogen radicals H* can penetrate as far as the lateral surface region 35. Within the meaning of this application, coverage is understood to mean that proportion of the surface which is covered with a protective coating material and thus no longer contributes to contamination on account of the etching process. The coverage by the coating 41 serving as a shield should be as great as possible and ideally more than 97%. Besides being dependent on the surface constitution of the main body 30 and the material of the coating 41 serving as a shield, the coverage is also dependent on the thickness D of the coating 41. Said thickness D should typically be not less than approximately 50 nm and not greater than hundreds of nanometers, for example less than approximately 500 nm or less than approximately 200 nm.
(33) The thickness D of the coating 41 serving as a shield, which is formed from a single layer of ruthenium in the example shown in
(34) In order to prevent this, the coating 41 serving as a shield can comprise two or more layers, the layer stresses of which compensate for one another at least partly, in particular completely. In the case of such a coating 41 comprising a plurality of layers, the outermost layer, which is exposed to the surrounding hydrogen plasma H.sup.+, H*, is formed from a material that is as insensitive as possible to an etching attack, while this property is possibly not absolutely necessary for the materials of the underlying layers. In particular, the coating 41 can have a periodic sequence of layers or plies composed of a first material and a second material in order to simplify the compensation of the layer stresses. The first material, having an intrinsic tensile stress, can be for example copper, silver, gold, chromium or a nickel-chromium alloy in which the ratio of chromium:nickel is between 30:70 (% by weight) and 70:30 (% by weight). The second material, having an intrinsic compressive stress, can be ruthenium or silicon, for example. Materials other than those mentioned can also be used for the compensation of layer stresses.
(35) The materials of the layer(s) of the coating 41 serving as a shield which are applied below the outermost layer, in order to bring about stress compensation, can be NiSi or WB4C, for example. The layer stress of the coating 41 serving as a shield can be adjusted in a targeted manner by the use of at least one stress-compensating layer. In this way, the thickness D of the outermost layer providing the protection against the surrounding hydrogen plasma H.sup.+, H*, or of the entire coating 41 serving as a shield, can prove to be greater than was indicated further above. The coating 41 serving as a shield can be applied to the main body 30 with a conventional directional or nondirectional coating method. During the application of the coating 41 serving as a shield, the front side 32a of the main body 30 and/or the reflective coating 31 should be protected suitably, for example by the use of a screen.
(36)
(37) In the case of the reflective optical element 22 illustrated in
(38) The connection or the connecting material 43 should be chosen such that the transfer of mechanical stresses to the main body 30 is avoided as much as possible. This can typically be ensured by the use of an adhesive or an adhesive tape having a low (volume) shrinkage of e.g. less than approximately 0.5% during and after the production of the adhesive connection. Optionally other joining methods, for example soldering, . . . can be used to apply the protective film 42 to the main body 30. The connection or the connecting material 43 should also be as insensitive as possible to the ambient conditions prevailing in the EUV lithography apparatus 1, particularly if the connecting material 43 is not completely covered by the protective film 42.
(39) The protective film 42 itself is formed from a typically metallic or ceramic material that is resistant to an etching effect of the hydrogen plasma H.sup.+, H* or that at least has a greater resistance to the etching effect of the plasma H.sup.+, H* than the underlying material of the main body 30. In particular, the protective film 42 can comprise one or more of the materials described further above in association with the shield embodied as a screen 36. In the case of metallic materials, the protective film 42 should have a maximum thickness D that is less than approximately 50 μm, preferably less than approximately 20 μm. The (maximum) distance A between the protective film 43 and the lateral surface region 35 is less than double the Debye length λ.sub.D, preferably less than the Debye length λ.sub.D. The Debye length λ.sub.D is typically less than 5 mm, less than 0.5 mm or less than 0.1 mm.
(40) In order to increase the protective effect against the etching effect of the surrounding hydrogen plasma H.sup.+, H*, the measures illustrated in
(41) Optionally, in addition to the resistance to the etching effect of the plasma, the materials used for the shield 36, 41, 42 can also fulfil other functions; by way of example, they can have an absorbing effect for the EUV radiation 33, as is the case e.g. for NiSi or WB4C.