Container with vacuum resistant ribs
11136159 · 2021-10-05
Assignee
Inventors
- Robert Waltemyer (Felton, PA, US)
- Shannon K. Sprenkle (York, PA, US)
- Justin A. Howell (Mechanicsburg, PA, US)
- Michael (MT) T. Kelly (Manchester, PA, US)
Cpc classification
B65D81/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D1/02
PERFORMING OPERATIONS; TRANSPORTING
B65D81/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Container having a body portion with sidewall defining outer perimeter and hollow interior. The body portion includes a plurality of continuous ribs extending about the outer perimeter of the sidewall, each rib having alternating horizontal segments and branched segments. Each branched segment includes a top branch and bottom branch joined at either end to define a bounded area therebetween. The plurality of continuous ribs includes at least a first continuous rib and second continuous rib spaced vertically from the first continuous rib. A midpoint of each branched segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding horizontal segment of the second continuous rib, and a midpoint of each horizontal segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding branched segment of the second continuous rib.
Claims
1. A container comprising: a body portion comprising a sidewall defining an outer perimeter and a hollow interior; a bottom portion extending from a lower end of the body portion, the bottom portion defining a horizontal support surface; and a top portion extending from an upper end of the body portion opposite the bottom portion, the top portion comprising a finish portion, wherein the body portion comprises a plurality of continuous ribs extending about the outer perimeter of the sidewall, each continuous rib having alternating horizontal segments and branched segments, each branched segment having a top branch and a bottom branch joined at either end to define a bounded area therebetween; wherein the plurality of continuous ribs includes at least a first continuous rib and a second continuous rib, the second continuous rib spaced vertically from the first continuous rib, and further wherein a midpoint of each branched segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding horizontal segment of the second continuous rib, and a midpoint of each horizontal segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding branched segment of the second continuous rib; and wherein a top edge of each top branch of the first continuous rib defines a first horizontal plane, and a bottom edge of each bottom branch of the second continuous rib defines a second horizontal plane, the second horizontal plane being spaced vertically from the first horizontal plane.
2. The container of claim 1, wherein the second horizontal plane is above the first horizontal plane.
3. The container of claim 2, wherein the body portion further comprises a continuous groove extending about the outer perimeter of the sidewall between the first horizontal plane and the second horizontal plane.
4. The container of claim 1, wherein a distance between the first horizontal plane and the second horizontal plane is approximately 0.040 inches to approximately 0.090 inches.
5. The container of claim 1, wherein a first vertical distance between a midpoint of each top branch of the first continuous rib and a midpoint of a corresponding horizontal segment of the second continuous rib is substantially equal to a second vertical distance between a midpoint of each horizontal segment of the first continuous rib and a midpoint of a corresponding bottom branch of the second continuous rib.
6. The container of claim 5, wherein the first vertical distance is approximately 0.280 inches to approximately 0.420 inches.
7. The container of claim 1, further comprising a third continuous rib, wherein a first vertical distance between a midpoint of each horizontal segment of the second continuous rib and a midpoint of a corresponding top branch of the first continuous rib is substantially equal to a second vertical distance between the midpoint of each horizontal segment of the second continuous rib and a midpoint of a corresponding bottom branch of the third continuous rib.
8. The container of claim 1, wherein the body portion comprises between 3 and 12 continuous ribs.
9. The container of claim 1, wherein each bounded area has a shape selected from the group consisting of, circular, oval, eye-like, rectangular, square, hexagonal, and octagonal.
10. The container of claim 1, wherein each continuous rib comprises between 4 and 12 branched segments and a corresponding number of horizontal segments.
11. The container of claim 1, wherein each continuous rib defines a concave channel in side cross-section relative an exterior of the perimeter.
12. The container of claim 11, wherein each channel has a nadir having a first depth relative the sidewall.
13. The container of claim 12, wherein the first depth is between approximately 0.020 inches and approximately 0.080 inches.
14. The container of claim 12, wherein each nadir has a second depth relative the bounded area.
15. The container of claim 14, wherein the second depth is substantially equal to the first depth.
16. The container of claim 1, wherein the container comprises a blow-molded container.
17. The container of claim 1, wherein the container body portion has a wall thickness of approximately 0.008 inches to approximately 0.017 inches.
18. The container of claim 1, wherein the container is made from a material selected from the group consisting of low and high-density polyethylene, polyethylene terephthalate, polyethylene naphthalate, polyethylene naphthalate blends, polyvinyl chloride, polypropylene, polystyrene, fluorine treated high density polyethylene, post-consumer resin, K-resin, bioplastic, catalytic scavengers, including monolayer-blended scavengers, multi-layer structures, or a mixture, blend, or copolymer thereof.
19. The container of claim 1, wherein the bottom portion includes a vacuum base.
20. A container comprising: a body portion comprising a sidewall defining an outer perimeter and a hollow interior; a bottom portion extending from a lower end of the body portion, the bottom portion defining a horizontal support surface; and a top portion extending from an upper end of the body portion opposite the bottom portion, the top portion comprising a finish portion, wherein the body portion comprises a plurality of continuous ribs extending about the outer perimeter of the sidewall, each continuous rib having alternating horizontal segments and branched segments, each branched segment having a top branch and a bottom branch joined at either end to define a bounded area therebetween; wherein the plurality of continuous ribs includes at least a first continuous rib and a second continuous rib, the second continuous rib spaced vertically from the first continuous rib, and further wherein a midpoint of each branched segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding horizontal segment of the second continuous rib, and a midpoint of each horizontal segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding branched segment of the second continuous rib; wherein each branched segment comprises at least one linear section aligned parallel to each horizontal segment; and wherein a length of each linear section is substantially equal to a length of each horizontal segment.
21. A container comprising: a body portion comprising a sidewall defining an outer perimeter and a hollow interior; a bottom portion extending from a lower end of the body portion, the bottom portion defining a horizontal support surface; and a top portion extending from an upper end of the body portion opposite the bottom portion, the top portion comprising a finish portion, wherein the body portion comprises a plurality of continuous ribs extending about the outer perimeter of the sidewall, each continuous rib having alternating horizontal segments and branched segments, each branched segment having a top branch and a bottom branch joined at either end to define a bounded area therebetween; wherein the plurality of continuous ribs includes at least a first continuous rib and a second continuous rib, the second continuous rib spaced vertically from the first continuous rib, and further wherein a midpoint of each branched segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding horizontal segment of the second continuous rib, and a midpoint of each horizontal segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding branched segment of the second continuous rib; and wherein the container has a total weight of approximately 24 grams to approximately 35 grams.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) Reference will now be made in detail to the various exemplary embodiments of the disclosed subject matter, exemplary embodiments of which are illustrated in the accompanying drawings. The structure and corresponding method of operation of the disclosed subject matter will be described in conjunction with the detailed description of the system.
(19) The apparatus and methods presented herein can be used for the packaging, transport, storage, commercialization, and consumption of a wide variety of perishable or nonperishable liquids and other products. The disclosed subject matter is particularly suited for blow-molded plastic containers subject to hot-fill processes or the like.
(20) In accordance with the disclosed subject matter herein, the container generally includes a body portion with a sidewall defining an outer perimeter and a hollow interior. The container further includes a bottom portion extending from a lower end of the body portion, the bottom portion defining a horizontal support surface. The container further includes a top portion extending from an upper end of the body portion opposite the bottom portion. The top portion includes a finish portion. The body portion of the container includes a plurality of continuous ribs extending about the outer perimeter of the sidewall, each continuous rib having alternating horizontal segments and branched segments. Each branched segment includes a top branch and a bottom branch joined at either end to define a bounded area therebetween. The plurality of continuous ribs includes at least a first continuous rib and a second continuous rib, the second continuous rib spaced vertically from the first continuous rib. A midpoint of each branched segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding horizontal segment of the second continuous rib, and a midpoint of each horizontal segment of the first continuous rib is aligned along a vertical axis with a midpoint of a corresponding branched segment of the second continuous rib.
(21) The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the disclosed subject matter. For purpose of explanation and illustration, and not limitation, exemplary embodiments of the container in accordance with the disclosed subject matter are shown in
(22) For purpose of illustration, and not limitation, reference is made to the exemplary embodiment of a container 100 shown in
(23) Body portion 102 can extend from top portion 101 directly or indirectly and include sidewall 111. In accordance with the disclosed subject matter, and as embodied herein, body portion 102 can include a plurality of continuous ribs 201, each extending continuously about the outer perimeter of the sidewall 111. Each continuous rib 201 includes branched segments 204 which define the bounded areas 205 of body portion 102, as further discussed herein.
(24) Body portion 102 can have any of a variety of suitable shapes. For example, and without limitation, body portion 102 can have a generally polygonal shape in plan view, such as a rectangular, square or octagonal shape, or an elliptical shape, or as embodied herein, body portion 102 of container 100 can have a substantially circular shape in plan view. Such shapes can be readily manufactured using blow-molding techniques and compatible for use with certain equipment used for sterilization and/or pasteurization, such as a high-pressure processing (or high-pressure preservation or HPP) food processing apparatus.
(25) As previously noted and as embodied herein, body portion 102 can include a plurality of continuous ribs 201 which can strengthen the container while controlling or inhibiting distortion and/or deflection of the body portion 102, for example due to negative pressure in the container, such as for gripping, lifting or manipulating of the container. Container 100 can include any suitable number of continuous ribs. As embodied herein, continuous ribs 201 can extend horizontally about the outer perimeter of the sidewall 111 of the body portion 102. Each continuous rib can include alternating horizontal segments 203 and branched segments 204. In accordance with the disclosed subject matter, each continuous rib 201 can include any suitable number of branched segments 204 and a corresponding number of horizontal segments 203. The number of branched segments 204 and corresponding number of horizontal segments 203 in each continuous rib 201 can depend on the size and shape of the container, as well as on the size and shape of the branched segments 204 and horizontal segments 203 respectively. For example, and without limitation, for a container with a capacity of 20 fluid ounces or a diameter of approximately 2.9 inches, each continuous rib 201 can have between 5 and 9 branched segments 204 and a corresponding number of horizontal segments. In accordance with one aspect of the disclosed subject matter, the container can have 6 branched segments 204 and a corresponding number of horizontal segments 203.
(26) With reference to
(27) Alternatively, and in accordance with the disclosed subject matter, the bounded area 205 can be defined by a top branch 504 and a bottom branch 505 so as to have any of a variety of other suitable shapes. For example, and without limitation, bounded area 205 can have a generally oval shape, or a substantially rectangular shape, a triangular shape, an eye-like shape, a circular shape, a square shape, an octagonal shape, or any other suitable shape. For purpose of example and not limitation, an exemplary embodiment of a container in accordance with the disclosed subject matter with bounded areas 205 having an eye-like shape is depicted in
(28) Additionally, or alternatively, and as further embodied herein, containers in accordance with the disclosed subject matter can include bounded areas 205 of different shapes and sizes. For purposes of example, and not limitation, a first continuous rib can have branched segments 204 defining bounded areas with a generally hexagonal shape, and a second continuous rib can have branched segments 204 defining bounded areas 205 having a generally oval shape. For purposes of example and not limitation,
(29) Further referencing
(30) Alternatively, depending on the desired use of the container 100, the second horizontal plane 507 can be spaced vertically from the first horizontal plane 506 such that the second horizontal plane 507 is below the first horizontal plane 506. That is, the second horizontal plane 507 can be disposed closer to the bottom portion 103 of the container 100 than the first horizontal plane 506, such that second continuous rib 502 can be closer to first continuous rib 501 along a vertical axis. For purpose of example, and not limitation, an alternative exemplary embodiment of a container in accordance with the disclosed subject matter having such a configuration is depicted in
(31) Depending on the desired performance and intended use of the container, the second horizontal plane 507 and the first horizontal plane 506 can be co-planer along a vertical axis such that a top edge of the top branch 504 of a first continuous rib 501 can be aligned with a bottom edge of a corresponding bottom branch 505 of a second continuous rib 502. For example, and with reference to the exemplary embodiment of
(32) Further referencing
(33) Additionally, and as further embodied herein, the container 100 can include a third continuous rib 503. The third continuous rib 503 can be vertically spaced from the second continuous rib 502 such that the vertical spacing between the third continuous rib 503 and the second continuous rib 502 can be substantially equal to the vertical spacing between the first continuous rib 501 and the second continuous rib 502. As such, a first vertical distance can be measured between a midpoint 509 of each horizontal segment 203 of the second continuous rib 502 and midpoint 510 of each corresponding top branch 504 of the first continuous rib 501, and further wherein a second vertical distance can be measured between a midpoint 509 of each horizontal segment 203 of the second continuous rib 502 and midpoint 513 of each corresponding bottom branch 505 of the third continuous 503. As embodied herein, the first vertical distance between midpoints 509 and 510 can be substantially the same as the second vertical distance between midpoints 509 and 513. Alternatively, the vertical spacing between the second and third continuous ribs can be different than the vertical spacing between the first and second continuous ribs.
(34) As further depicted in the exemplary embodiment of
(35) With reference to
(36) For purpose of illustration and not limitation, reference is now made to
(37) As further depicted in
(38) Further in accordance with the disclosed subject matter, each pair of top branch 504 and bottom branch 505 of the branched segments 204 of the continuous ribs 201 defines bounded areas 205 therebetween. For purpose of illustration, and as depicted in
(39) While the above discussion refers to continuous ribs 201 as recessed within the sidewall 111 and bounded areas 205, containers in accordance with the disclosed subject matter can include continuous ribs 201 raised or extending outwardly relative the adjacent sidewall 111 and bounded areas 205. In such embodiments the continuous ribs 201 can have similarly suitable shapes, as described above, so as to have heights measured from the sidewall 111 and bounded areas, respectively.
(40) As further embodied herein, sidewall 111 of container 100 can have a thickness 721. As will be recognized by those skilled in the art, the sidewall thickness 721 of containers according to the disclosed subject matter can be generally uniform, or can be varied across different portions of the sidewall depending on the properties of the material used to make the container and the method of manufacture used. For example, and as embodied herein, a blow molded plastic container 100 can have an average sidewall thickness of between approximately 0.008 inches to approximately 0.017 inches for a container with a capacity of 20 fluid ounces. As further embodied herein, container 100 can have a weight of between approximately 24 grams to approximately 35 grams for a container with a capacity of 20 fluid ounces depending on the properties of the material used to make the container and the method of manufacture used. As will be understood by those in the art, the average sidewall thickness and the weight of container 100 can vary with the size of the container, such that a container with a greater capacity can have increased average sidewall thickness and increased weight.
(41) As further embodied herein, container 100 includes a bottom portion 103 disposed below body portion 102 opposite top portion 101 and extending from a lower end of the body portion 102.
(42) In accordance with another aspect of the disclosed subject matter, a method of making and of using a container 100 of the disclosed subject matter is provided. That is, it will be understood that the container having the various features as disclosed can be made using any suitable technique, including blow molding, extrusion blow molding, single stage polyethylene terephthalate, two stage polyethylene terephthalate, etc. For example, and without limitation, the disclosed containers can be made by the methods disclosed in U.S. Pat. Nos. 8,636,944, 8,585,392, 8,632,867, 8,535,599, 8,544,663, and 8,556,621, each of which is incorporated by reference herein in its entirety. The container can be made from any suitable polymeric materials, including but not limited to low and high-density polyethylene, polyethylene terephthalate, polyethylene naphthalate (“PEN”), PEN blends, polyvinyl chloride, polypropylene, polystyrene, fluorine treated high density polyethylene, post-consumer resin, K-resin, bioplastic, catalytic scavengers, including monolayer-blended scavengers, multi-layer structures, or a mixture, blend, or copolymer thereof. Likewise, the containers disclosed herein can be hot-filled, sealed, and cooled using a suitable process. For purpose of example and not limitation, containers in accordance with the disclosed subject matter can be hot-filled with liquids at temperatures between 68° C.-101° C. (155° F.-214° F.) and usually about 85° C. (185° F.).
(43) The containers of the disclosed subject matter have demonstrated desired performance characteristics not achieved by conventional hoop-ring containers or the like. For purpose of understanding and not limitation, data is provided to demonstrate various operational characteristics achieved by the containers disclosed herein. For purpose of illustration and comparison, computer simulation using a finite element analysis software was performed to compare the characteristics of an exemplary container in accordance with the disclosed subject matter to the characteristics of a container of similar size and construction, but with a traditional hoop-ring design. With reference to
(44) When subjected to internal vacuum forces, the conventional hoop-style container 750 was observed to deform in the vertical direction. For example, stresses can concentrate in hoops 751 when the container 750 is subjected to vacuum forces, and the stress concentrations cause hoops 751 to deform or compress vertically such that the overall height of the hoop-style container 750 decreases. Additionally, such stresses under vacuum conditions are observed to be unevenly distributed in the traditional hoop-style container 750 such that the container deforms vertically more in certain areas of the sidewall than others. This uneven distortion can cause the container to bend or lean under vacuum such that the container sidewall moves or bends transverse to a vertical axis of the container. Such negative pressures in the hoop-style container therefore can result in undesired deformation of the container which can lead to an aesthetically unacceptable container, and/or compromised performance, including reduced strength, e.g. hoop strength and axial load, as well as instability. Furthermore, containers with decreased wall thickness can be desirable for material and weight savings, but the likelihood and/or the amount of deformation can increase as the average wall thickness of the container is decreased.
(45) To model the behavior characteristics of an exemplary embodiment of a hoop-style container 750, a vacuum pressure was simulated within the hoop-style container 750, as depicted in
(46) For purpose of understanding and not limitation,
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(48) Accordingly, containers according to the disclosed subject matter can exhibit reduced undesirable or uncontrolled deformation compared to traditional containers having the same sidewall thickness and material weight without compromising performance.
(49) In addition to the specific embodiments claimed below, the disclosed subject matter is also directed to other embodiments having any other possible combination of the dependent features claimed below and those disclosed above. As such, the particular features presented in the dependent claims and disclosed above can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter should be recognized as also specifically directed to other embodiments having any other possible combinations. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
(50) It will be apparent to those skilled in the art that various modifications and variations can be made in the method and system of the disclosed subject matter without departing from the spirit or scope of the disclosed subject matter. Thus, it is intended that the disclosed subject matter include modifications and variations that are within the scope of the appended claims and their equivalents.