Seat back frame for vehicle
11135953 · 2021-10-05
Assignee
- Hyundai Motor Company (Seoul, KR)
- Kia Motors Corporation (Seoul, KR)
- HYUNDAI TRANSYS INC. (Seosan-si, KR)
Inventors
- Ju Yeol Kong (Gyeonggi-do, KR)
- Gil Ju KIM (Seoul, KR)
- Jung Sang You (Gyeonggi-do, KR)
- Ju Hyun Cha (Seoul, KR)
- Tae Hee Won (Gyeonggi-do, KR)
- Seon Chae Na (Gyeonggi-do, KR)
- Chan Ho Jung (Gyeonggi-do, KR)
- Jin Ho SEO (Gyeonggi-do, KR)
- Sung Young Lee (Gyeonggi-do, KR)
- Man Seock Kim (Gyeonggi-do, KR)
- Joo Ho Park (Gyeonggi-do, KR)
- Dong Jin Kim (Gyeonggi-do, KR)
Cpc classification
International classification
Abstract
A seatback frame for a vehicle is capable of preventing a passenger seated on a seat from being injured by a sharp edge of a side frame in the event of a collision of the vehicle. The seatback frame includes side frames installed to extend longitudinally in a vertical direction at opposite sides of the seatback frame, respectively, an upper frame joined to the side frames, and a lower frame joined to the side frames. Protrusions are formed at a surface of the upper frame while being spaced apart, by a predetermined distance, from edges present at edge portions of the side frames, respectively, to prevent the passenger from being injured by the edges.
Claims
1. A seatback frame for a vehicle, comprising: side frames installed to extend longitudinally in a vertical direction at opposite sides of the seatback frame, respectively; an upper frame joined to the side frames; and a lower frame joined to the side frames, wherein protrusions are formed at a surface of the upper frame while being spaced apart, by a predetermined distance, from edges of the side frames, respectively, to prevent a passenger from being injured by the edges, wherein the edges are present at edge portions of joints where the side frames are joined to the upper frame, respectively, and wherein each of the protrusions has a peripheral portion inclined upwardly from the surface of the upper frame to an upper surface portion of the protrusion so as to prevent a sphere from contacting the edges of the side frames.
2. The seatback frame according to claim 1, wherein the sphere has a diameter of 165 mm or less.
3. The seatback frame according to claim 1, wherein the protrusions are formed at opposite ends of the upper frame, respectively, such that the protrusions extend forwards from a front surface of the upper frame when viewed in forward and rearward directions of seats.
4. The seatback frame according to claim 1, wherein the protrusions are formed at the surface of the upper frame at opposite lateral ends of the upper frame connecting upper ends of the side frames, respectively.
5. The seatback frame according to claim 1, wherein each of the protrusions has an upper surface portion with a flat or convex surface.
6. The seatback frame according to claim 5, wherein the peripheral portion has a curved part joining the upper surface portion of the protrusion while having a predetermined radius of curvature when viewed in cross-section.
7. The seatback frame according to claim 6, wherein the convex surface of the upper surface portion in the protrusion has a radius of curvature greater than the radius of curvature of the curved part joining the upper surface portion of the protrusion.
8. The seatback frame according to claim 6, wherein the protrusion satisfies a relation among factors m, h, and d expressed by an expression: where, “m” represents a distance between the edge and a point, at which a sphere having a predetermined diameter contacts a random portion of a surface of a corresponding one of the side frames when the sphere simultaneously contacts the random portion of the surface of the corresponding side frame and the protrusion; “Φ” represents the predetermined diameter of the sphere; “h” represents a vertical distance from the surface of the upper frame to the upper surface portion of the protrusion; “d” represents a horizontal distance from the edge to an end point of the radius of curvature of the curved part; and the end point is a point on a boundary between the curved part and the upper surface portion in the protrusion.
9. The seatback frame according to claim 8, wherein the sphere has a diameter of 165 mm or less.
10. The seatback frame according to claim 8, wherein each of the side frames has a thickness of 0.5 to 2 mm.
11. The seatback frame according to claim 8, wherein the protrusion at the upper frame is positioned where the sphere does not come into contact with the edge of the corresponding side frame under a condition that the sphere simultaneously contacts the random portion of the surface of the corresponding side frame and the protrusion.
12. A seatback frame for a vehicle, comprising: side frames installed to extend longitudinally in a vertical direction at opposite sides of the seatback frame, respectively; an upper frame joined to the side frames; and a lower frame joined to the side frames, wherein protrusions are formed at a surface of the upper frame while being spaced apart, by a predetermined distance, from edges of the side frames, respectively, to prevent a passenger from being injured by the edges, and wherein each of the protrusions has a peripheral portion inclined upwardly from the surface of the upper frame to an upper surface portion of the protrusion, and the peripheral portion has a curved part joining the upper surface portion of the protrusion while having a predetermined radius of curvature when viewed in cross-section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features of the present disclosure will now be described in detail with reference to certain exemplary embodiments thereof illustrated in the accompanying drawings which are given hereinbelow by way of illustration only, and thus are not limitative of the present disclosure, and wherein:
(2)
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(13) It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the disclosure. The specific design features of the present disclosure as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.
(14) In the figures, reference numbers refer to the same or equivalent parts of the present disclosure throughout the several figures of the drawing.
DETAILED DESCRIPTION
(15) It is understood that the term “vehicle” or “vehicular” or other similar term as used herein is inclusive of motor vehicles in general such as passenger automobiles including sports utility vehicles (SUV), buses, trucks, various commercial vehicles, watercraft including a variety of boats and ships, aircraft, and the like, and includes hybrid vehicles, electric vehicles, plug-in hybrid electric vehicles, hydrogen-powered vehicles and other alternative fuel vehicles (e.g., fuels derived from resources other than petroleum). As referred to herein, a hybrid vehicle is a vehicle that has two or more sources of power, for example both gasoline-powered and electric-powered vehicles.
(16) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Throughout the specification, unless explicitly described to the contrary, the word “comprise” and variations such as “comprises” or “comprising” will be understood to imply the inclusion of stated elements but not the exclusion of any other elements. In addition, the terms “unit”, “-er”, “-or”, and “module” described in the specification mean units for processing at least one function and operation, and can be implemented by hardware components or software components and combinations thereof.
(17) Further, the control logic of the present disclosure may be embodied as non-transitory computer readable media on a computer readable medium containing executable program instructions executed by a processor, controller or the like. Examples of computer readable media include, but are not limited to, ROM, RAM, compact disc (CD)-ROMs, magnetic tapes, floppy disks, flash drives, smart cards and optical data storage devices. The computer readable medium can also be distributed in network coupled computer systems so that the computer readable media is stored and executed in a distributed fashion, e.g., by a telematics server or a Controller Area Network (CAN).
(18) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings, and as such, may be easily implemented by one of ordinary skill in the art to which the present disclosure pertains. The present disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
(19) The basic frame configuration of a seatback frame according to an embodiment of the present disclosure has no difference from those of conventional cases. Accordingly,
(20) As illustrated in
(21) In this case, the side frames 10, the upper frame 20 and the lower frame 30 may be assembled to form a rectangular frame structure in order to constitute the seatback frame 1. In this case, a suspension wire assembly 40 may be installed within the rectangular frame structure.
(22)
(23) As illustrated in
(24) Each joint 21 of the upper frame 20 may be joined to an inner surface of the corresponding joint 12 of the corresponding side frame 10 through welding, and as such, coupling of the side frames 10 and the upper frame 20 may be achieved.
(25) Meanwhile, in the seatback frame 1 according to the illustrated embodiment of the present disclosure, protrusions 22 are formed at surfaces of the opposite ends of the upper frame 10, respectively. Each protrusion 22 may be formed to be spaced apart, by a predetermined distance, from a corresponding one of the joints 21 provided at the upper portion of the upper end of the upper frame 20.
(26) In addition, the protrusions 22 may be formed to have a convex shape on the surfaces of the opposite ends of the upper frame 10, respectively. In particular, each protrusion 22 may be formed to protrude in a forward direction from a front portion of the corresponding end surface of the upper frame 10 when viewed in forward and rearward directions of the seat.
(27) Accordingly, when viewing the entirety of the seatback frame 1, each protrusion 22 is viewed as being disposed at a front surface of the upper end of the seatback frame 1.
(28)
(29)
(30) In the present disclosure, the diameter Φ of the sphere is an example of a sphere stipulated by current laws/regulations. In the following description of the present disclosure, however, the diameter Φ of the sphere may be 165 mm or less.
(31) As illustrated in
(32) In the seatback frame according to the illustrated embodiment of the present disclosure, the opposite lateral ends of the upper frame 20 are joined to the upper ends of the side frames 10 disposed at left and right sides, respectively. In the following description, joining portions of the frames 10 and 20 and portions of the frames 10 and 20 disposed around the joining portions will be collectively referred to as “joints”.
(33) Upon coupling the frames 10 and 20, the joints 21 of the upper frame 20 are inserted into the corresponding joints 12 of the side frames 10 such that the inner surfaces of the joints 12 of the side frames 10 come into contact with the outer surfaces of the corresponding joints 21 of the upper frame 20, respectively. In this state, welding is performed to join corresponding ones of the joints 12 and 21.
(34) As illustrated in
(35) As illustrated in
(36) In addition, the protrusion 22 is formed at the surface of the end of the upper frame 20, to which the side frame 10 is joined, such that the protrusion 22 does not have a concave structure, but has a convex structure having a predetermined height. As illustrated in
(37) Accordingly, as can be seen from
(38) Each protrusion 22 formed at the upper frame 20 may be positioned where a sphere having a predetermined diameter, that is, the sphere having the diameter of 165 mm, does not come into contact with the edge of the corresponding side frame 10 under the condition that the sphere simultaneously contacts a random portion of the surface of the side frame 10 and the protrusion 22.
(39) As the surface of the sphere 2 does not contact the sharp edge 11 of the side frame 10, current laws/regulations may be satisfied. In particular, in the present disclosure, it may be possible to satisfy current laws/regulations by simply forming the protrusion 22 without manufacture, installation and use of a cover as in conventional cases.
(40) Assuming that the head of a passenger seated on a seat is the above-described sphere, the head of the passenger comes into contact with upper surface portions 23 of the protrusions 22 each having a flat or convex surface without coming into contact with the sharp edges 11 of the side frames 10 in the event of an accident such as a vehicle collision, and as such, the head of the passenger may be supported by the upper surface portions 23 of the protrusions 22. Accordingly, it may be possible to prevent the head of the passenger from being injured by the sharp edges 11.
(41) In addition, there may be advantages of a reduction in costs and a reduction in the number of assembly processes because it may be possible to eliminate use of a cover as in conventional cases while preventing injury caused by the sharp edges 11, as described above.
(42) In an embodiment of the present disclosure, the upper surface portion 23 of each protrusion 22 is preferably formed to have a wide and flat shape, as illustrated in
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(44) In the present disclosure, the thickness of each slide frame 10 may be 0.5 to 2 mm.
(45) In the following description, the protrusion position and height determining method may be applied to the case in which the thickness of each side frame 10 is assumed to be 0.5 to 2 mm Although the position and height of each protrusion 22 are determined with reference to the case in which the thickness of each side frame 10 is 0.5 to 2 mm, the thickness of 0.5 to 2 mm is only an example of a desirable thickness of each side frame 10, and the thickness of each side frame 10 is not limited to the thickness of 0.5 to 2 mm. The thickness of each side frame 10 may be diversely varied and modified.
(46) In order to prevent the sharp edge 11 of each side frame 10 from coming into contact with the sphere 2, the position and height of each protrusion 22 in the upper frame 20 may be determined as follows.
(47) First, in
(48) In addition, assuming that the protrusion 22 has a peripheral portion 24 inclined upwardly from the upper surface of the upper frame 20, as illustrated in
(49) The portion designated by reference numeral “24a” in
(50) In addition, as can be seen from
(51) Although the upper surface portion 23 of the protrusion 22 is illustrated in
(52) The line extending along the periphery of the upper surface portion 23 of the protrusion 22 as illustrated in
(53) That is, referring to
(54) Meanwhile, referring to
(55)
(56) In
(57) Accordingly, when any of the three protrusions 22 is formed at the upper frame 20, the sphere 2 having the diameter Φ of 165 mm does not come into contact with the sharp edge 11 of the corresponding side frame 10, and as such, current laws/regulations may be satisfied.
(58) In
(59) That is, the distance between a point on the upper surface of the side frame 10 in the cross-section of the side frame 10 contacting the sphere 2, that is, a contact point P1, and the sharp edge 11 is “m”.
(60) Accordingly, the distance m between the contact point P1 of the side frame 10 and the sharp edge 11 of the side frame 10, the height h of the protrusion 22, and the distance d between the sharp edge 11 and the end point P2 of the radius of curvature R of the curved part 24a are factors to determine the height h and position of the protrusion 22 in the upper frame 20.
(61) In other words, once the distance m is determined, the protrusion 22 of the upper frame 20 may have various shapes and sizes having different heights h and difference distances d. The height h of the protrusion 22 may be h1, h2 or h3 (h1<h2<h3). In this case, the distance d between the sharp edge 11 and the end point P2 may be d1, d2 or d3 (d1<d2<d3).
(62) As described above, the protrusions 22 illustrated in
(63) All of the three protrusions 22 illustrated in
(64) In a preferred embodiment of the present disclosure, the protrusion 22 having factors to determine the shape of the protrusion 22, that is, the factors m, h and d to determine the protrusion position on the upper frame 20 and the protrusion height, which satisfy the following Expression 1, may be formed at the upper frame 20.
(65)
(66) where, “Φ” represents the diameter of the sphere.
(67) Expression 1 prescribes the relation among the factors m, h and d under current laws/regulations. When the protrusion 22, which has values of m, h and d satisfying the relation according to Expression 1, is formed at the upper frame 20, current laws/regulations prescribing prevention of the sphere 2 having the diameter Φ of 165 mm from contacting the sharp edge 11 of the side frame 10 may be satisfied.
(68) This means that the head of the passenger seated on a seat is prevented from coming into contact with the sharp edge 11 of the side frame 10, and as such, is not injured by the sharp edge 11.
(69) Expression 1 is derived from a geometric formula associated with a triangle illustrated in
(70)
(71) Since “(d+m).sup.2” is “(Φ/2−h)×h” in accordance with Expression 2 ((d+m).sup.2=(Φ/2−h)×h), Expression 1 may be derived from Expression 2.
(72) Although the upper surface portion 23 of each protrusion 22 has a wide and flat surface in accordance with the illustrated embodiment of the present disclosure, as illustrated in
(73) That is, the upper surface portion 23 of the protrusion 22 may include a convex surface having a curved shape with a certain radius of curvature R′ when viewed in cross-section.
(74) In this case, the radius of curvature R′ of the convex surface may be determined to be greater than the radius of curvature R of the curved part 24a joining the upper surface portion 23 when viewed in cross-section (that is, “R<R′”).
(75) As such, in accordance with the seatback frame according to the present disclosure, the law stipulating that the sphere 2 having the diameter Φ of 165 mm should not contact the sharp edge of the side frame may be satisfied. Accordingly, it may be possible to effectively prevent the passenger seated on a seat from being injured by the sharp edge of the side frame in the event of an accident such as a vehicle collision.
(76) In addition, in the seatback frame according to the present disclosure, it may be possible to eliminate an injection-molded cover installed after being separately manufactured in conventional cases in order to satisfy the above-described law. Further, an additional welding process for eliminating sharpness of sharp edges may be omitted.
(77) Accordingly, a reduction in material costs may be achieved. Further, costs required for alternation of welding equipment for additional welding may be reduced. As such, a reduction in manufacturing costs and a reduction in the number of manufacturing processes may be achieved.
(78) In addition, it is unnecessary to vary the shape of the seatback frame in order to eliminate sharp edges. In this regard, freedom of design of the seatback frame may be enhanced.
(79) The disclosure has been described in detail with reference to preferred embodiments thereof. However, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined in the appended claims and their equivalents.