Resonant flyback converter with capacitor coupled to ground
11139741 · 2021-10-05
Assignee
Inventors
Cpc classification
H02M1/0006
ELECTRICITY
H02M3/33553
ELECTRICITY
H02M1/0058
ELECTRICITY
H02M3/33571
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Power converters are provided. A capacitor is coupled to a primary winding of a transformer forming part of an LC resonator. The capacitor is coupled with a supply voltage input (Vcc) of a controller to supply at least part of the controller with power.
Claims
1. A power converter comprising: a first primary side switch; a transformer including a primary winding inductively coupled to a secondary winding, the primary winding of the transformer being coupled to the first primary side switch, the secondary winding of the transformer being coupled to an output of the power converter; a capacitor disposed in series with the primary winding, an LC resonator of the power converter including the capacitor and an inductance of the primary winding of the transformer; and a controller operative to control switching of the first primary side switch ON and OFF, the controller including a supply voltage input terminal operative to receive a supply voltage from the capacitor connected to the primary winding, the supply voltage from the capacitor operative to power the controller; and wherein a first terminal of the capacitor is coupled to the supply voltage input terminal; and wherein a second terminal of the capacitor is coupled to a reference voltage terminal of the controller.
2. The power converter of claim 1, wherein the reference voltage terminal of the controller is coupled to a reference voltage potential; wherein the first terminal of the capacitor is operative to supply the supply voltage to the supply voltage input terminal; and wherein the second terminal of the capacitor is coupled to the reference voltage potential.
3. The power converter of claim 1, wherein the first primary side switch is a high-side switch coupled between an input voltage source and an intermediate node; wherein a low-side switch is coupled between the intermediate node and a reference voltage potential; and wherein a first end of the primary winding is coupled to the intermediate node.
4. The power converter of claim 3, wherein the capacitor is coupled between a second end of the primary winding and the reference voltage potential.
5. The power converter of claim 3 further comprising a shunt resistor coupled between the low-side switch and the reference voltage potential.
6. The power converter of claim 5, wherein the capacitor is coupled to a circuit node connecting the low-side switch and the shunt resistor.
7. The power converter of claim 3, wherein a second end of the primary winding is coupled to the first terminal of the capacitor; and wherein the second terminal of the capacitor is coupled to the input voltage source and the supply voltage input terminal.
8. The power converter of claim 7 further comprising an isolation barrier disposed between the controller and the first primary side switch.
9. The power converter of claim 1, wherein the transformer additionally comprises an auxiliary winding inductively coupled to the primary winding; and wherein the power converter further comprises a supply selector circuit operative to selectively switch between coupling the supply voltage supplied from the capacitor and an auxiliary voltage generated by the auxiliary winding to power the supply voltage input terminal.
10. The power converter of claim 9, wherein the supply selector circuit is operative to switch between connecting the capacitor and the auxiliary winding to the supply voltage input terminal based on an output voltage outputted from the output of the power converter.
11. The power converter of claim 1, wherein the power converter is a flyback converter.
12. The power converter of claim 1 further comprising: an inductor component disposed in series with the primary winding and the first primary side switch, a combination of an inductance of the inductor component and the inductance of the primary winding being part of the LC resonator of the power converter, the combination defining a resonant frequency of the power converter.
13. The power converter of claim 1 further comprising: a controller operative to adjust a timing of activating the first primary side switch depending on a magnitude of an output voltage generated from the secondary winding.
14. The power converter of claim 1 further comprising: a second primary side switch, the second primary side switch connected in series with the first primary side switch.
15. The power converter of claim 14, wherein a series combination of the primary winding and the capacitor are disposed in parallel with the second primary side switch.
16. The power converter of claim 15 further comprising: a controller operative to adjust a timing of activating the first primary side switch and the second primary side switch depending on a magnitude of an output voltage generated from the secondary winding.
17. The power converter of claim 16 further comprising: an auxiliary winding inductively coupled to the primary winding; and a supply selector circuit operative to selectively switch between coupling the supply voltage from the capacitor and an auxiliary voltage generated by the auxiliary winding to power the supply voltage input terminal.
18. The power converter of claim 1, wherein a combination of the capacitor and the primary winding are disposed in parallel with the first primary side switch.
19. The power converter of claim 18 further comprising: a second primary side switch disposed in series with the first primary side switch, a combination of the first primary side switch and the second primary side switch connected between a first reference voltage and a second reference voltage.
20. The power converter of claim 19, wherein the first terminal of the capacitor is connected to a node coupling the first primary side switch and the second primary side switch.
21. The power converter of claim 1, wherein the primary side switch controls a flow of current through the primary winding, the controlled flow of current through the primary winding operative to: i) produce an output voltage from the secondary winding, and ii) produce the supply voltage, the supply voltage stored in the capacitor.
22. The power converter of claim 1, wherein a magnitude of the supply voltage is substantially constant.
23. The power converter of claim 1, wherein the capacitor is connected in parallel with the controller.
24. An apparatus comprising: a controller operative to: control switching of a first switch of a power converter ON and OFF, the power converter including a transformer, the transformer including a primary winding inductively coupled to a secondary winding, the primary winding of the transformer being coupled to the first switch, the secondary winding of the transformer being coupled to an output of the power converter; via the controlled switching, control resonance operation of an LC resonator of the power converter, the LC resonator including a capacitor of the power converter and the primary winding disposed in series, the resonance of the LC resonator producing a supply voltage stored in the capacitor; receive, via a supply voltage input terminal, the supply voltage stored in the capacitor; wherein a first terminal of the capacitor is coupled to the supply voltage input terminal; and wherein a second terminal of the capacitor is coupled to a reference voltage terminal of the controller.
25. A method comprising: switching a first switch of a power converter ON and OFF, the power converter including a transformer, the transformer including a primary winding inductively coupled to a secondary winding, the primary winding of the transformer being coupled to the first switch, the secondary winding of the transformer being coupled to an output of the power converter; via the switching, controlling resonance operation of an LC resonator of the power converter, the LC resonator including a capacitor and the primary winding disposed in series, the resonance of the LC resonator producing a supply voltage at a first node of the capacitor; and receiving, via a supply voltage input terminal, the supply voltage generated by the first node of the capacitor; wherein the first node of the capacitor is coupled to the supply voltage input terminal; and wherein a second node of the capacitor is coupled to a reference voltage terminal of the controller.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) In the following, various embodiments will be described in detail referring to the attached drawings. These embodiments are given as examples only and are not to be construed as limiting in any way. For example, while embodiments may be described comprising a plurality of features or elements, this is not be construed as limiting, and in other embodiments, some of the features or elements may be omitted, and/or may be replaced by alternative features or elements. In addition to the features or elements explicitly shown and described, further features or elements, for example features or elements conventionally provided in power converters like asymmetric pulse-width modulation half bridge (APWM HB) flyback converter circuits, like protection mechanisms (for example overcurrent protection) or feedback control may be employed.
(7) Different embodiments may be combined with each other to form further embodiments unless noted otherwise. Variations and modifications described with respect to one of the embodiments may also be applied to other embodiments.
(8) In the embodiments shown and described, any direct electrical connection or coupling between elements, i.e. connections or couplings without intervening elements, may be replaced by an indirect connection or coupling, i.e. a connection or coupling comprising one or more additional intervening elements, and vice versa, as long as the general purpose of the connection or coupling, for example to provide a certain kind of signal, a certain kind of information or a certain kind of control, is essentially maintained. In other words, connections or couplings may be modified as long as the general purpose and function of the connection or coupling remains essentially unaltered. In the context of this application, unless specifically noted otherwise, terms like “connection”, “coupling”, “connected to” or “coupled to” relate to an electrical connection or coupling.
(9) Embodiments relate to power converters which comprise a transformer and a capacitor coupled to a primary winding of the transformer. The leakage inductance of the primary winding and the capacitor, possibly together with further components like an additional inductor, form a LC resonator of the power converter, also referred to as LC tank or resonant tank (that oscillates at a resonant frequency). One example for such power converters are flyback converters. In case of flyback converters the LC resonator defines a resonant frequency of the converter. While flyback converters are used as examples for such power converters in the following, techniques discussed herein may also be applied to other converters using such an LC resonator, where the LC resonator is driven by one or more primary side switches, e.g. according to an asymmetric pulse width modulation scheme.
(10) In embodiments, a voltage at the capacitor is used to supply at least parts of a controller of the power converter with power. In particular, as will be explained below, a voltage at the capacitor may have sufficiently small variations to make it suitable for a supply voltage. Further details and implementations will be described below. To this end, the capacitor may be coupled to a supply voltage terminal of the controller such that the controller is supplied by the voltage at the capacitor. This coupling may be direct, i.e. with a simple low-ohmic connection, or indirect, with additional elements like a diode or a linear regulator in between, as long as the controller is supplied by a voltage derived from the voltage at the capacitor.
(11) Turning now to the drawings,
(12) For the following explanation, a switch is referred to as “on” or “closed” when it provides a low-ohmic connection (such as a short circuit) between terminals thereof and is referred to as “off” or “open” in a state where it provides essentially an electric isolation (such as an open circuit) between the terminals (apart possibly from some leakage current). Apart from NMOS transistors as shown in
(13) High-side switch 11 and low-side switch 12 are coupled in series between a node to which in operation a direct current (DC) input voltage Vin is applied and a reference voltage, for example ground, as shown. In some embodiments, input voltage Vin as in conventional flyback converters, may be generated based on an AC input voltage using a rectifier. This is just one example of additional features conventionally used in power converters like voltage converters which may also be implemented in embodiments discussed herein.
(14) Controller 10 is operative to control high-side switch 11 and low-side switch 12 via output terminals HSGD and LSGD according to any conventional techniques used in power converters like voltage converters. For example, an on-time of high-side switch 11 or low-side switch 12 may be modified depending on an output voltage Vout of the flyback converter of
(15) A node between switches 11, 12 is coupled to a first end of a primary winding 13 of a transformer 19. A second end of primary winding 13 is coupled to ground via a capacitor 15 having a capacitance Cr.
(16) Transformer 19 further comprises a secondary winding 14. Dots at primary winding 13 and secondary winding 14 denote a winding direction. Therefore, in the embodiment of
(17) A leakage inductance of transformer 19, in particular of primary winding 13 and capacitor 15 form an LC resonator which influences the behavior of the flyback converter. In some embodiments, an additional, optional, inductor 18 may be provided as part of the LC resonator. This LC resonator is also referred to as resonant tank.
(18) Capacitance Cr may for example be in the order of Nanofarad (nF) or above, for example at least 1 nF, or at least 10 nF, or some 100 nF, but is not limited thereto. Additionally, capacitance Cr may be smaller than 1 mF in some implementations. Generally, when the converter is used in a resonant way (using the resonances discussed below with reference to
(19) As described above, the flyback converter of
(20) By using a voltage at or across capacitor 15 as a supply voltage, for example no auxiliary winding may be needed to generate a supply voltage, and no external supply voltage may be needed. In other embodiments, as will be discussed later, a number of auxiliary windings may be reduced.
(21)
(22) In response to the feedback signals, control logic 21 controls a high-side driver 22 to output a control signal for a high-side switch like high-side switch 11 via output terminal HSGD, and a low-side driver 23 to output a control signal to a low-side switch like low-side switch 12 of
(23) In the embodiment of
(24) Before further embodiments of flyback converters will be described referring to
(25)
(26) A curve 32 illustrates a secondary current Isec flowing on a secondary side from secondary winding 14 to the terminal outputting voltage Vout, and a curve 33 illustrates a current Ihb flowing from the node between high-side switch 11 and low-side switch 12 to the first end of primary winding 13. A curve 34 illustrates a magnetizing current in transformer 19, a curve 35 illustrates voltage Vcr across capacitor 15 (corresponding to the supply voltage supplied to controller 10 in
(27) When operating the flyback converter at or near a resonance frequency of the above-mentioned LC resonator, a resonance occurs which is visible in a box 37 in
(28) Before supplying the controller 10 with voltage Vcr will be discussed in some more detail, for completeness' sake the general operation of the flyback converter of
(29) In an operation phase I, high-side switch 11 is on, and low-side switch 12 is off. Therefore, the input voltage Vin is applied to the first end of primary winding 13 of transformer 19 and to capacitor 15. Current Ihb increases as can be seen in curve 33, and capacitor 15 is charged, leading to increasing Vcr during this period. Current Isec during this period is negligible as during this phase diode 16 is reversed biased.
(30) In an operation phase II, both switches 11, 12 are off, also referred to as dead time. The inductance of transformer 19 forces the current built during operation phase I to keep flowing, magnetizing current Im decreasing slowly and current Ihb decreasing more steeply at the beginning of phase II. As both switches 11, 12 are off, voltage Vhb decreases (charging/discharging parasitic capacitances, also referred to as output capacitances, of switches 11, 12) until voltage Vhb is clamped by a parasitic diode of low-side switch 12.
(31) In an operation phase III, high-side switch 11 is off while low-side switch 12 is turned on. Vcr continues to decrease. Isec and Ihb show a sinusoidal shape caused by the mentioned resonance. In particular, the voltage in the transformer secondary winding 14 is inverted compared to operation phase I, forward biasing diode 16. Secondary current Isec starts increasing, and this secondary current is reflected to the primary side and added to the magnetizing current.
(32) As can be seen, when low-side switch 12 switches on, so-called zero voltage switching is achieved, as the voltage Vhb is zero when the low-side switch switches on.
(33) In an operation phase IV, both switches 11, 12 are off, also referred to as dead time. Somewhat similar to operation phase II, the current built in transformer T1 forces Vhb to increase until a body diode of high-side switch clamps the voltage. This in embodiments allows zero voltage switching of high-side switch 11 when again going to operation phase I, where high-side switch 11 is turned on.
(34) As mentioned, curve 35 denotes that voltage across capacitor 15, which essentially is used as supply voltage at terminal Vcc of controller 10. As can be seen, while this voltage varies, in the example of
(35) In this respect, it should be noted that the average voltage Vcr depends on the output voltage Vout according to
<Vcr>=N*Vout,
where N is the transformer winding ratio of transformer 19 Np/Ns, where Np is the number of windings of primary winding 13 and Ns is the number of windings of secondary winding 14, and <Vcr> is the average value of voltage Vcr. This means that when the output voltage is for example held constant by a feedback mechanism as in many conventional flyback converters and as briefly mentioned with respect to
(36) For further illustration,
(37) Further embodiments will now be described referring to
(38) In the embodiment of
(39)
(40) It should be noted that the shunt resistor 60 may also be connected in other manners. An example is shown in
(41) In the embodiments of
(42) In such a configuration, the roles of high-side switch 11 and low-side switch 12 regarding operation of the converter may be reversed. In the embodiment of
(43) In order to provide a separation between this internal ground of controller 10 and external ground, isolation barriers 80 are provided between terminals HSGD, LSGD and switches 11, 12. Such isolation barriers 80 may for example provide a DC isolation using optocouplers or pulse transformers. In particular, as can be seen also the IC GND is isolated from source terminals of switches 11, 12. One reason for this is that in some implementations switches 11, 12 need a gate-source voltage of 0 to be open and of between 5V and 15V to be fully closed, and so ensure correct switch control, isolation barriers 80 are provided.
(44) It should be noted that also in the embodiment of
(45) In the embodiments discussed with reference to
(46) In the embodiment of
(47) Therefore, as can be seen from the above-mentioned embodiment, various possibilities exist for using a voltage at a capacitor of an LC resonator which is coupled to a primary winding of a transformer of a voltage converter to provide a supply voltage to a controller of the voltage converter.
(48) It should be noted that APWM HB flyback converters are only a non-limiting example used for illustration purposes, and the techniques described herein may be generally applied to converters where a capacitor is coupled to a primary winding of a transformer of a converter.
(49) Some embodiments are defined by the following examples.
(50) Example 1. A power converter, comprising:
(51) at least one primary side switch (11, 12),
(52) a transformer, wherein a primary winding (13) of the transformer (19) is coupled to the at least one primary side switch (11, 12), and wherein a secondary winding (14) of the transformer (19) is coupled to an output of the power converter,
(53) a capacitor (15) coupled to the primary winding (13), wherein an LC resonator of the power converter includes the capacitor (15) and a leakage inductivity of the transformer (19), and
(54) a controller (10) operative to control switching of the at least one primary side switch (11, 12), wherein the controller (10) includes a supply voltage terminal (Vcc) operative to receive a supply voltage supplying at least part of the controller (10) with power, wherein the supply voltage terminal (Vcc) is coupled to the capacitor (15).
(55) Example 2. The power converter of example 1, wherein the supply voltage terminal (Vcc) of the controller (10) is coupled to a first terminal of the capacitor (15), wherein a reference voltage terminal (GND) of the controller (10) is coupled to a reference potential, wherein a second terminal of the capacitor (15) is coupled to the reference potential.
(56) Example 3. The power converter of example 1, wherein a first terminal of the capacitor (15) is coupled to the supply voltage input, and a second terminal of the capacitor (15) is coupled to a reference voltage terminal (IC GND) of the controller (10).
(57) Example 4. The power converter of example 1, wherein the at least one switch (11, 12) comprises a high-side switch (11) coupled between an input voltage (Vin) node and an intermediate node, and a low-side switch (12) coupled between the node and a reference potential,
(58) wherein a first end of the primary winding (13) is coupled to the intermediate node.
(59) Example 5. The power converter of example 4, wherein the capacitor (15) is coupled between the second end of the primary winding (13) and the reference potential, and wherein a further node between the primary winding (13) and the capacitor (15) is coupled to the supply voltage input (Vcc).
(60) Example 6. The power converter of example 4 or 5, further comprising a shunt resistor (60) coupled between the low-side switch (12) and the reference potential.
(61) Example 7. The power converter of example 6, wherein the capacitor (15) is coupled to a node between the low-side switch (12) and the shunt resistor (60).
(62) Example 8. The power converter of example 4, wherein a second end of the primary winding (13) is coupled to a first terminal of the capacitor (15), wherein an second terminal of the capacitor (15) is coupled to the input voltage (Vin) node and the supply voltage terminal (Vcc), wherein the first end of the capacitor (15) is coupled to a reference voltage terminal (IC GND) of the controller (10).
(63) Example 9. The power converter of example 8, further comprising an isolation barrier (80) between the controller and the at least one primary side switch (11, 12).
(64) Example 10. The power converter of example 4, wherein the capacitor (15) is coupled between the intermediate node and the first end of the primary winding (13), wherein a second end of the primary winding (13) is coupled to the input voltage (Vin) node, wherein a further node between the capacitor (15) and the primary winding (13) is coupled to the supply voltage terminal (Vcc), wherein the node is coupled to a reference voltage terminal (HSGD GND) of the controller (10), and wherein the at least part of the controller (10) comprises a high-side driver (22) of the controller.
(65) Example 11. The power converter of any one of examples 4-10, wherein the reference potential is ground.
(66) Example 12. The power converter of any one of examples 1-11, wherein the transformer (19) additionally comprises an auxiliary winding (50), and wherein the power converter further comprises a supply selector circuit (52) operative to selectively couple the capacitor (15) or the auxiliary winding (50) to the supply voltage terminal (Vcc).
(67) Example 13. The power converter of example 12, wherein the supply selector circuit (52) is operative to selectively couple the capacitor (15) or the auxiliary winding (50) to the supply voltage terminal (Vcc) based on an output voltage (Vout) of the power converter.
(68) Example 14. The power converter of any one of examples 1-13, wherein the power converter is a flyback converter.
(69) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.