MICROMECHANICAL STRUCTURE AND METHOD OF PROVIDING THE SAME
20210387851 · 2021-12-16
Inventors
Cpc classification
B81B2203/053
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0051
PERFORMING OPERATIONS; TRANSPORTING
G02B26/0841
PHYSICS
B81B2203/058
PERFORMING OPERATIONS; TRANSPORTING
B81B2201/042
PERFORMING OPERATIONS; TRANSPORTING
B81B2203/051
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A micromechanical structure has a first micromechanical element, a second micromechanical element and a torsion spring arrangement having a first torsion spring element, having a first center line, mechanically connected to the first micromechanical element at a first contact region and to the second micromechanical element at a second contact region, and having a second torsion spring element, having a second center line, mechanically connected to the first micromechanical member at a third contact region and to the second micromechanical member at a fourth contact region in order to connect the first micromechanical member and the second micromechanical member to be movable relative to each other. A distance between the first and second center lines, starting from the first and third contact regions toward the second and fourth contact regions, decreases in a first portion and increases in a second portion. In a rest position of the micromechanical structure, the first and second torsion spring elements are arranged without contact to each other.
Claims
1. A micromechanical structure comprising: a first micromechanical element; a second micromechanical element; a torsion spring arrangement comprising a first torsion spring element, comprising a first center line, mechanically connected to the first micromechanical element at a first contact region and to the second micromechanical element at a second contact region, and comprising a second torsion spring element, comprising a second center line, mechanically connected to the first micromechanical element at a third contact region and to the second micromechanical element at a fourth contact region in order to connect the first micromechanical element and the second micromechanical element to be movable relative to each other; wherein a distance between the first center line and the second center line, starting from the first and third contact regions towards the second and fourth contact regions, decreases in a first portion and increases in a second portion; wherein, in a rest position of the micromechanical structure, the first torsion spring element and the second torsion spring element are arranged without contact to each other; wherein the first center line comprises a first center and the second center line comprises a second center; wherein the first center line, on a first side starting from the first center, extends in a quarter ellipse path towards the first contact region and, on a second side opposite the first side, in a quarter ellipse path towards the second contact region; and wherein the second center line, on a first side starting from the second center, ex tends in a quarter ellipse path towards the third contact region and, on a second side opposite the first side, in a quarter ellipse path towards the fourth contact region; wherein the center lines of the torsion spring elements extend along axial extension directions of the torsion spring elements, wherein the extension directions are variable in a plane of the micromechanical structure, wherein a cross-section of the first torsion spring element and of the second torsion spring element increases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line; or decreases linearly or non-linearly.
2. The micromechanical structure in accordance with claim 1, wherein the cross-section of the first torsion spring element and of the second torsion spring element increases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line.
3. The micromechanical structure in accordance with claim 1, wherein the cross-section of the first torsion spring element and of the second torsion spring element increases linearly or non-linearly in a strictly monotonous manner perpendicularly to the axial extension direction and starting from the center line centers of the center line.
4. The micromechanical structure in accordance with claim 1, wherein the cross-section of the first torsion spring element and of the second torsion spring element de creases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line.
5. The micromechanical structure in accordance with claim 1, wherein the cross-section of the first torsion spring element and of the second torsion spring element de creases linearly or non-linearly in a strictly monotonous manner perpendicularly to the axial extension direction and starting from the center line centers of the center line.
6. The micromechanical structure in accordance with claim 1, wherein the first torsion spring element and the second torsion spring element are formed to be point-symmetrical around a common point of symmetry.
7. The micromechanical structure in accordance with claim 1, wherein opposite ends of two quarter ellipse paths connected in the first and second centers form a main axis of an overall ellipse path or a minor axis of the overall ellipse path.
8. The micromechanical structure in accordance with claim 1, wherein the quarter ellipse paths are quarter circles.
9. The micromechanical structure in accordance with claim 1, wherein the distance between the center lines comprises a minimum in a region of center line centers and increases starting from the center line centers towards the first micromechanical element and towards the second micromechanical element.
10. The micromechanical structure in accordance with claim 1, wherein the first torsion spring element and the second torsion spring element are arranged in a common plane of the micromechanical structure, wherein, in the rest position of the micromechanical structure, the plane is arranged to be parallel to a plane of a main surface of the first and/or second micromechanical elements.
11. The micromechanical structure in accordance with claim 10, wherein the first torsion spring element and the second torsion spring element and at least one of the first micromechanical element and the second micromechanical element are arranged in a common plane in the rest position.
12. The micromechanical structure in accordance with claim 1, wherein the torsion spring arrangement is a first torsion spring arrangement, and which comprises a second torsion spring arrangement disposed along a torsion axis of the first torsion spring arrangement at a side of the first micromechanical element opposite the first torsion spring arrangement.
13. The micromechanical structure in accordance with claim 1, wherein the first micromechanical element and/or the second micromechanical element comprise an optical element.
14. The micromechanical structure in accordance with claim 1, wherein the torsion spring arrangement comprises at least four torsion springs comprising the first torsion spring element and the second torsion spring element which connect the first micromechanical element and the second micromechanical element around a common torsion axis.
15. A micromechanical structure comprising: a first micromechanical element; a second micromechanical element; a torsion spring arrangement comprising a first torsion spring element, comprising a first center line, mechanically connected to the first micromechanical element at a first contact region and to the second micromechanical element at a second contact region, and comprising a second torsion spring element, comprising a second center line, mechanically connected to the first micromechanical element at a third contact region and to the second micromechanical element at a fourth contact region in or der to connect the first micromechanical element and the second micromechanical element to be movable relative to each other; wherein a distance between the first center line and the second center line, starting from the first and third contact regions towards the second and fourth contact regions, decreases in a first portion and increases in a second portion; wherein, in a rest position of the micromechanical structure, the first torsion spring element and the second torsion spring element are arranged without contact to each other; wherein the distance between the center lines comprises a minimum in a region of center line centers and increases starting from the center line centers towards the first micromechanical element and towards the second micromechanical element; and the torsion spring elements are formed to be straight in sections and are arranged in accordance with an X shape, wherein the torsion spring elements are arranged without contact to each other.
16. The micromechanical structure in accordance with claim 15, wherein the center lines of the torsion spring elements extend along axial extension directions of the torsion spring elements, wherein the extension directions are variable in a plane of the micromechanical structure, wherein a cross-section of the first torsion spring element and of the second torsion spring element increases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line; or decreases linearly or non-linearly.
17. The micromechanical structure in accordance with claim 16, wherein the cross-section of the first torsion spring element and of the second torsion spring element in creases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line.
18. The micromechanical structure in accordance with claim 16, wherein the cross-section of the first torsion spring element and of the second torsion spring element in creases linearly or non-linearly in a strictly monotonous manner perpendicularly to the axial extension direction and starting from the center line centers of the center line.
19. The micromechanical structure in accordance with claim 16, wherein the cross-section of the first torsion spring element and of the second torsion spring element de creases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line.
20. The micromechanical structure in accordance with claim 16, wherein the cross-section of the first torsion spring element and of the second torsion spring element de creases linearly or non-linearly in a strictly monotonous manner perpendicularly to the axial extension direction and starting from the center line centers of the center line.
21. A method of providing a micromechanical structure, comprising: providing a first micromechanical element; providing a second micromechanical element; arranging a torsion spring arrangement comprising a first torsion spring element, comprising a first center line, so that it is mechanically connected to the first micromechanical element at a first contact region and to the second micromechanical element at a second contact region, and comprising a second torsion spring element, comprising a second center line, so that it is mechanically connected to the first micromechanical element at a third contact region and to the second micromechanical element at a fourth contact region in order to connect the first micromechanical element and the second micromechanical element to be movable relative to each other; such that a distance between the first center line and the second center line, starting from the first and third contact regions towards the second and fourth contact regions, decreases in a first portion and increases in a second portion; and such that, in a rest position of the micromechanical structure, the first torsion spring element and the second torsion spring element are arranged without contact to each other; such that the first center line comprises a first center and the second center line comprises a second center; such that the first center line, on a first side starting from the first center, extends in a quarter ellipse path towards the first contact region and, on a second side opposite the first side, in a quarter ellipse path towards the second contact region; and such that the second center line, on a first side starting from the second center, extends in a quarter ellipse path towards the third contact region and, on a second side opposite the first side, in a quarter ellipse path towards the fourth contact region; such that the center lines of the torsion spring elements extend along axial extension directions of the torsion spring elements, such that the extension directions are variable in a plane of the micromechanical structure, such that a cross-section of the first torsion spring element and of the second torsion spring element increases linearly or non-linearly perpendicularly to the axial extension direction and starting from the center line centers of the center line; or decreases linearly or non-linearly.
22. A method of providing a micromechanical structure, comprising: providing a first micromechanical element; providing a second micromechanical element; arranging a torsion spring arrangement comprising a first torsion spring element, comprising a first center line, so that it is mechanically connected to the first micromechanical element at a first contact region and to the second micromechanical element at a second contact region, and comprising a second torsion spring element, comprising a second center line, so that it is mechanically connected to the first micromechanical element at a third contact region and to the second micromechanical element at a fourth contact region in order to connect the first micromechanical element and the second micromechanical element to be movable relative to each other; such that a distance between the first center line and the second center line, starting from the first and third contact regions towards the second and fourth contact regions, decreases in a first portion and increases in a second portion; and such that, in a rest position of the micromechanical structure, the first torsion spring element and the second torsion spring element are arranged without contact to each other; such that the distance between the center lines comprises a minimum in a region of center line centers and increases starting from the center line centers towards the first micromechanical element and towards the second micromechanical element; and the torsion spring elements are formed to be straight in sections and are arranged in accordance with an X shape such that the torsion spring elements are arranged without contact to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Embodiments of the present invention will be explained below referring to the appended drawings, in which:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION OF THE INVENTION
[0034] Before embodiments of the present invention will be explained in detail below referring to the drawings, it is pointed out that identical elements, objects and/or structures or those of equal function or equal effect are provided with the same reference signs in the different figures, so that the description of these elements shown in different embodiments is interchangeable or mutually applicable.
[0035] The following embodiments relate to micromechanical structures (MMS), wherein micromechanical elements can be deflected relative to one another for this purpose, for example using an actuator. The actuator can be formed electrically or non-electrically, for example as a thermal actuator. If the actuator is formed as an electrical actuator, for example as an electrostatic actuator, piezoelectric actuator, pneumatic actuator, and/or hydraulic actuator, the MMS may also be referred to as a micro-electro-mechanical system (MEMS). Therefore, the terms MMS and MEMS used herein are combinable or interchangeable as desired and are used interchangeably unless specific differences are addressed.
[0036] MEMS and/or MMS as depicted in embodiments described herein may be fabricated, for example, as part of a semiconductor manufacturing process, such as a complementary metal oxide semiconductor (CMOS) process. This may involve forming structures from a layered structure or a layer stack structure, as well as using bulk micro-machining, e.g. from single-crystalline substrates, for example by etching processes. Suitable materials for the MEMS described herein may include, for example, silicon materials, such as silicon, silicon oxide, silicon nitride, and/or silicon oxynitride, but may also include other materials, like metals such as copper, aluminum, or the like. Further or different semiconductor materials may also be used, such as gallium arsenide.
[0037]
[0038] The MMS 10 comprises a torsion spring arrangement 16 having a first torsion spring element 16.sub.1 and a second torsion spring element 16.sub.2. At a contact region 18a, the torsion spring element 16.sub.1 is mechanically connected to the micromechanical element 12.sub.1, for example by a fixation and/or by an integral connection or material transition, such as during an etching process or the like. At a contact region 18b, the torsion spring element 16.sub.1 is mechanically connected to the micromechanical element 12.sub.2. At a contact region 18c, the torsion spring element 16.sub.2 is mechanically fixedly connected to the micromechanical element 12.sub.1, and at a contact region 18d, to the micromechanical element 12.sub.2, so that the relative movement of the micromechanical elements 12.sub.1 and 12.sub.2 relative to each other about the torsion axis 14 is effected by a simultaneous deformation of the torsion spring elements 16.sub.1 and 16.sub.2 of the torsion spring arrangement 16.
[0039]
[0040] The torsion spring element 16.sub.1 has a center line 22.sub.1, while the torsion spring element 16.sub.2 has a center line 22.sub.2. The center lines 22.sub.1 and 22.sub.2 may be understood to be that line, possibly virtual, which can be obtained by connecting those points obtained when a dimension 24 is bisected perpendicularly to a local axial extension direction. In this context, the dimension 24 can be given in the x/z plane and may be understood to be, exemplarily but not exclusively, a spring width, while a dimension of the torsion spring elements 16.sub.1 and 16.sub.2 along a y direction perpendicular thereto may be understood to be a spring thickness. In this respect, the center line 22.sub.1 and 22.sub.2 can be arranged in the area of the half dimension along the y direction. Due to the curved design of the axial extension of the torsion spring elements 16.sub.1 and 16.sub.2, the center line 22.sub.1 and 22.sub.2 may also be curved. This means that the center lines 22 can extend along axial extension directions of the torsion spring elements 16.sub.1 and 16.sub.2.
[0041] The contact regions 18a and 18b and 18c and 18d may each be arranged opposite to each other. A distance 26 between the center lines 22.sub.1 and 22.sub.2 can be variable along the axial course of the torsion spring elements 16.sub.1 and 16.sub.2 and in a course from the contact regions 18a and 18c towards the contact regions 18b and 18d or vice versa. Starting from the con tact regions 18a and 18c towards the contact regions 18b and 18d, the distance 26 can in particular be decreasing from an initial distance 261 in a first region 28.sub.1. The distance 26 may decrease until it reaches a local or global minimum in a distance value 262. The distance of the center lines 262 may be of any value, limited towards small values by the fact that the torsion spring elements 16.sub.1 and 16.sub.2 do not contact or overlap (merge) between the regions 28.sub.1 and 28.sub.2. In a region 28.sub.2 adjacent to the region 28.sub.1, the distance 26 may increase again so that a distance between the center lines 22.sub.1 and 22.sub.2 in the region of the contact regions 18b and 18d has increased again to the distance 26.sub.3. Advantageously, and to maintain a geometry, the distance 26.sub.3 is the same as the distance 261. Exemplary values for MEMS spring widths may vary from at least 100 nm to a maximum of 200 μm. Advantageously, values in the range of at least 2 μm and at most 120 μm are implemented. The distances, in particular the distance 262, can have a value of at least 1.5 μm and at most 5 mm, for example, advantageously at least 5 μm and at most 1 mm.
[0042] The varying distance 26 may be implemented such that the torsion springs 16.sub.1 and 16.sub.2 do not contact each other both in the rest position and during operational or designed deflection in order to avoid influencing or restricting movements or damage caused by mechanical contact. In other words, the two torsion springs 16.sub.1 and 16.sub.2 are located at a distance from each other that allows unobstructed mechanical deflectability, that is without collision of the two spring elements in the rotationally deflected state, of the two elements 12.sub.1 and 12.sub.2 relative to each other and, as parameter, allows optimization for deflection under the set or used forces. This means that through further simulations and parameters varied therein such as spring widths, spring spacings and angles, as well as changes in cross-section, there is further potential for optimization with regard to the target parameters and mechanical stress values, for example.
[0043] Although the MMS 10 is shown and described such that, starting from the contact regions 18a and 18c, the distance 26 decreases in the region 28.sub.1 and increases in the region 28.sub.2, it is also possible for this order to be reversed and for an increase in distance to occur first in the portion 28.sub.1 and a decrease to occur in the portion 28.sub.2, although the described embodiment is of advantage. This can be obtained, for example, by interchanging the positions of the torsion spring elements 16.sub.1 and 16.sub.2 or by rotating each of the spring elements 16.sub.1 and 16.sub.2 by 180 degrees in the z/x plane, such as by rotating them about the z axis or by mirroring them on the z/y plane. This means that the MMS 10 may be formed such that the torsion spring elements 16.sub.1 and 16.sub.2 form arcuate openings facing away from each other. Alternatively, in addition to other configurations, it is also possible for the torsion spring elements 16.sub.1 and 16.sub.2 to form mutually facing arcuate openings.
[0044] In the region of low or minimal distances 26, a torsional stiffness of the torsion spring arrangement 16 is comparatively lower than in regions of higher distance. At the same time, the high distances allow for resistance to the parasitic movements, with the resistance in creasing with greater a distance. Thus, by varying the distance using portions 28.sub.1 and 28.sub.2, the high resistance to parasitic movements can be obtained while accepting a small or negligible increase in torsional stiffness, thereby obtaining a high overall efficiency of the MMS 10.
[0045] According to an embodiment, the torsion spring elements 16.sub.1 and 16.sub.2 are arranged to be point-symmetrical around a common symmetry point 32. The point of symmetry 32 may be arranged such that the portions 28.sub.1 and 28.sub.2 have an equal lateral extension along the z direction, for example. Furthermore, the point of symmetry 32 may be arranged in the z/x plane such that it is located at a transition between the portions 28.sub.1 and 28.sub.2 centrally be tween the respective positions of the center lines 22.sub.1 and 22.sub.2. The point-symmetrical design of the torsion spring elements 16.sub.1 and 16.sub.2 can refer to at least one of the geometrical arrangement of the contact regions 18a to 18d, the dimension 24 of the respective torsion spring element 16.sub.1 and 16.sub.2 as well as the respective complementary spring thickness along the y direction, a course of the center lines 22.sub.1 and 22.sub.2 in the different torsion spring elements 16.sub.1 and 16.sub.2 and in the portions 28.sub.1 and 28.sub.2 as well as a design of the regions 28.sub.1 and 28.sub.2. Advantageously, several of these points are implemented, and in particular it is of advantage to set point symmetry with respect to all of these parameters. In particular, it is of advantage to arrange the point of symmetry 32 on the torsion axis 14.
[0046] According to embodiments, the pairs of contact regions 18a and 18b and 18c and 18d and/or the course of the center line are defined by two points or the course of a nonlinear function, such as a root function, a parabola or the like, or a regular geometric body. According to embodiments, this also relates to center points 34.sub.1 and 34.sub.2 of center lines 22.sub.1 and 22.sub.2, respectively. In other words, examples of such regular or irregular geometries may include the following: [0047] 1. The ellipse may be a circle; [0048] 2. in the ellipse, the long or short semi-axis may be parallel to the torsion axis; [0049] 3. instead of the ellipse, the center line of the quarter springs may be described by a root function, a squared function or another polynomial; [0050] 4. the cross-section of the quarter torsion spring may increase or decrease linearly towards the outside; [0051] 5. the cross-section of the quarter torsion spring may increase or decrease nonlinearly towards the outside; [0052] 6. points 1 to 5 may be combined with each other.
[0053] According to embodiments, the center line of the quarter torsion spring can have a linear outwardly opening course, as shown, for example, in
[0054] The shape of the torsion springs or the torsion spring arrangement 16 is implemented, for example, to exhibit an increased lateral (in-plane) bending stiffness compared to a simple beam spring shown, for example, in
[0055]
[0056] In other words, known spring shapes, which are intended to increase the resistance of a classical torsion spring to translational and rotational forces in the plane, cannot achieve this while maintaining the torsional stiffness of the spring. This problem is solved according to embodiments. The torsion spring arrangements according to embodiments allow replacing a traditional beam torsion spring according to
[0057]
[0058] This means that, unlike in the MMS 10, the torsion spring elements 16.sub.1 and 16.sub.2 can also be formed to be straight at least in sections. According to embodiments, it is also provided for combining curved and straight portions.
[0059] Although the center lines 22.sub.1 and 22.sub.2 are shown such that the torsion spring elements 16.sub.1 and 16.sub.2 each combine exactly two straight portions with each other, another, in particular higher number of straight portions can also be combined with one another, for example at least three, at least four, at least five or at least six. For example, in a central region, a portion may be provided which extends substantially, i.e. within a tolerance range of ±10°, ±5° or ±10, parallel to a surface normal 42.sub.1 or 42.sub.2, the surface normal 42.sub.1 and 42.sub.2 being related to a surface arranged to be facing a respective other, opposite micromechanical element 12.sub.2 or 12.sub.1.
[0060]
[0061] Furthermore,
[0062]
[0063] Furthermore,
[0064]
[0065]
[0066]
[0067] Embodiments provide for, in addition to the torsion spring elements 16.sub.1 and 16.sub.2, the micromechanical element 12.sub.1 and/or 12.sub.2 to be also arranged in the common plane in the rest position. For example, a plane 48 may be parallel to the main surfaces 461 and 462 in the rest position. Both the micromechanical elements 12.sub.1 and 12.sub.2 and the torsion spring elements 16.sub.1 and 16.sub.2 may be arranged in the plane 48.
[0068] In other words,
[0069]
[0070] In other words,
[0071] Referring again to
[0072]
[0073]
[0074] In embodiments of MEMS 70.sub.1 and 70.sub.2, at least four or another higher number of torsion spring elements connect the micromechanical elements 12.sub.1 and 12.sub.2 about a common torsion axis, exemplarily located at or intersecting the location of the point of symmetry 32.
[0075] Although some aspects have been described in the context of an apparatus, it is understood that these aspects also represent a description of the corresponding method, so that a block or component of an apparatus is also to be understood to be a corresponding method step or feature of a method step. Similarly, aspects described in connection with or as a method step also represent a description of a corresponding block or detail or feature of a corresponding apparatus.
[0076] While this invention has been described in terms of several embodiments, there are alterations, permutations, and equivalents which will be apparent to others skilled in the art and which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and compositions of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the pre sent invention.