Ratchet wrenches
11179829 · 2021-11-23
Inventors
Cpc classification
International classification
Abstract
The ratchet 1 is designed such that the flexible clutch ring 500 forms the mid part of an extremely strong laminate like housing 200 structure, under torque conditions the resultant compression forces applied to the clutch ring 500 are substantially dissipated around its circumference 507 and inner surface 508, this inward force clamping upon the inherently strong drive outer surface 405. The resultant pseudo laminate like construction of the drive 400, clutch 500 and housing 201, 202 enables a proportionately far stronger reduced width ratchet 1.
Claims
1. A ratchet wrench comprising: a wrench head comprising a housing having an outer surface and an inner surface defining a housing aperture, said inner surface having a plurality of housing ramps; a clutch ring disposed in said housing aperture, said clutch ring having first and second ends that each have an actuator face, said clutch ring having an outer surface and an inner surface that defines an aperture, said outer surface of said clutch ring having a plurality of transmission ramps and at least a portion of said inner surface of said clutch ring having a plurality of clutch teeth, wherein the number of said plurality of clutch teeth on said inner surface of said clutch ring is greater than the number of said plurality of transmission ramps on said outer surface of said clutch ring; a handle having an and end defining an actuator that is situated between said actuator faces of said clutch ring and at least one biasing protrusion; and a drive element disposed in said clutch ring, said drive element having an outer surface and a spigot, said outer surface of said drive element comprising a plurality of drive teeth.
2. A ratchet wrench as claimed in claim 1, wherein there is a plurality of said clutch rings stacked in said housing aperture.
3. A ratchet wrench as claimed in claim 1, wherein said spigot is one of: a ¼ inch square drive; a ⅜ inch square drive; and a ½ inch square drive.
4. A ratchet wrench as claimed in claim 1, wherein said spigot is a bit holder.
5. A ratchet wrench as claimed in claim 1, wherein at least a portion of said inner surface of said clutch ring has teeth at said first end, and at least a portion of said inner surface of said clutch ring has a smooth surface.
6. A wrench ratchet as claimed in claim 1 wherein said actuator has a first position and a second position, in said first position a first biaser engages a first said biasing protrusion to cause said actuator to act on said actuator face of said first end of said clutch ring to pre-bias said transmission ramps against said housing ramps so that the wrench head is configured to apply a drive torque to said workpiece in a clockwise direction and to permit reverse rotation of said housing relative to said drive element in an anticlockwise direction, and in said second position a second biaser engages a second said biasing protrusion to cause said actuator to act on said actuator face of said second end of said clutch ring to pre-bias said transmission ramps against said housing ramps so that said wrench head is configured to apply a drive torque to said workpiece in an anticlockwise direction and permit reverse rotation of said housing relative to said drive element in a clockwise direction.
7. A ratchet wrench as claimed in claim 6, wherein when said wrench head is turned to apply said drive torque, said clutch teeth initially engage said drive teeth thereby causing said transmission ramps to move up said housing ramps to cause compression of said clutch ring onto said drive element.
8. A ratchet wrench as claimed in claim 6, when said housing is reverse rotated, said transmission ramps move down said housing ramps to allow said clutch to expand to cause said clutch teeth to disengage said drive.
9. A ratchet wrench as claimed in claim 6, wherein each said biaser comprises a spring and ball disposed in said housing.
10. A ratchet wrench as claimed in claim 6, wherein said first and second biasers and the first and second biasing protrusions are configured to selectively retain said actuator in said first and second positions.
11. A ratchet wrench as claimed in claim 1, wherein said housing comprises a top housing portion and a bottom housing portion and each of said top and bottom housing portions has housing closure protrusions and housing closure holes which interlock when said top and bottom housings are assembled.
12. A ratchet wrench as claimed in claim 1, wherein said housing is provided with a seal channel and at least one seal situated within said seal channel.
13. A ratchet wrench as claimed in claim 1, wherein said housing ramps have a length in a circumferential direction of said drive element, said clutch transmission ramps have a length in said circumferential direction and said housing ramps and said clutch transmission ramps have a common ramp angle in said circumferential direction that is in the range eight to thirty degrees.
14. A ratchet wrench as claimed in claim 1, having at least 40 said drive teeth.
15. A ratchet wrench as claimed in claim 14, having at least 120 said drive teeth.
16. A ratchet wrench as claimed in claim 1, wherein one of: said spigot is a ¼ inch square drive and said housing has a width of less than 17 mm; said spigot is a ⅜ inch square drive and said housing has a width of less than 20 mm; said spigot is a ½ inch square drive and said housing has a width of less than 25 mm; said spigot is a ¼ inch square drive and said housing has a depth of less than 7 mm; said spigot is a ⅜ inch square drive and said housing has a depth of less than 8 mm; or said spigot is a ½ inch square drive and said housing has a depth of less than 11 mm.
17. A ratchet wrench as claimed in claim 1, wherein said housing ramps are disposed parallel to respective facing said clutch transmission ramps for complementary engagement by relative sliding movement.
18. A ratchet wrench comprising: a wrench head comprising a housing having a switch recess, an outer sidewall and an inner sidewall defining a housing aperture, said inner sidewall having a plurality of housing ramps; a handle connected with said wrench head; a clutch ring disposed in said housing aperture, said clutch ring having a first end and a second end that has respective actuator faces, said clutch ring having an outer surface and an inner surface that defines an aperture, said outer surface having a plurality of transmission ramps, a portion of said inner surface having a plurality of clutch teeth and a portion of said inner surface being smooth, wherein the number of said plurality of clutch teeth on said inner surface is greater than the number of said plurality of transmission ramps on said outer surface; a switch situated within said switch recess, said switch having an actuator situated between said actuator faces of said clutch ring, and at least one biasing protrusion; and a drive element disposed in said clutch ring and having an outer surface and a spigot, said outer surface of said drive element comprising a plurality of drive teeth.
19. A ratchet wrench comprising: a wrench head comprising a housing having a switch recess, an outer surface and an inner surface defining a housing aperture said inner surface having a plurality of housing ramps; a clutch ring disposed in said housing aperture and having a first end and a second end that have respective actuator faces, said clutch ring having an outer surface and an inner surface defining an aperture, said outer surface of said clutch ring having a plurality of transmission ramps, and at least a portion of said inner surface of said clutch ring being smooth, wherein the number of said plurality of clutch teeth on said inner surface of said clutch ring is greater than the number of said plurality of transmission ramps on said outer surface of said clutch ring; a handle connected with said wrench head and having an actuator is situated between said actuator faces of said clutch ring, and at least one biasing protrusion; and a drive element disposed in said clutch ring and having an outer surface and an aperture, said outer surface of said drive element comprising a plurality of drive teeth.
20. A ratchet wrench as claimed in claim 19, wherein said aperture of said drive element is configured to receive attachments chosen from a group comprising an adapter, bit, and socket.
21. A ratchet wrench as claimed in claim 19, wherein said aperture of said drive element is configured to directly engage fasteners.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the invention may be well understood, some embodiments, given way of example only, will now be described with reference to the drawings, in which:
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DETAILED DESCRIPTION
(24) The drawings are not necessarily to scale, some features may be exaggerated to show details of particular components. Therefore specific structural and functional details disclosed herein are not to be interpreted as being limiting, but merely as a basis for the claims.
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(28) The said handle 30, handle pivot pin 31, handle pivot bore 32, biasing protrusion 33, actuator 34 and levered end 35. The said drive element 400, drive teeth 401, said drive spigot 408, said push button release 409, spring 411, spigot ball 412, ball retainer 413 and ball bore 414. Clutch ring 500, clutch toothed portion 501, clutch smooth portion 504 and clutch aperture 503. The springs 60, balls 61 and screw fixings 91 are further shown.
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(31) The said handle 30 swivelled in the required said drive direction D around the said pivot pin 31, the resilient action of the said spring and balls 60, 61 upon the said biasing protrusions 33 urging the said actuator 34 against the said clutch actuation face 509. The said drive element 400 is shown within the said clutch ring 500. The closure of the said top and bottom 201, 202 housings in this example is effected by the riveting of the illustrated rivet upstands 212 by the splaying of the rivet upstand centre hole 223.
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(33) The engagement of the clutch ring 500 with the drive element 400 is enhanced by the inward projection of the said clutch ring 500 as the clutch transmission ramps 502 and abutment angles 505 abutting the housing ramps 206 and contact angles 207 are driven upwards against one another as the said ratchet 1 is operated in the drive direction D. The said centre hole 223 of the said rivet upstand 212 is also shown.
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(41) It can be observed from the illustration that during use in the said drive direction D that the said housing inner surface 208 is in equal force contact with most of the said clutch outer surface 507 and the said clutch inner surface 508 is in equal force contact upon the majority of the drive outer surface 405 thereby substantially distributing the inward and outward forces evident within the said wrench head 200 within the circumference of the aforementioned parts. The outcome of this construction is a pseudo laminate construction which is far stronger than the prior art separate component constructions. The said present invention 1 is able to be in one example to be reduced in head circumference compared to any previous commercially available device, yet still exceed all relevant torque specifications.
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(43) The said alternate switch 75 having a spring bore 76 retaining the said spring 60 and balls 61. The said balls 61 acting against the alternate biasing profile 218 in order to impose the required resilient pressure in the desired drive direction D from the said switch actuator 74 to the said clutch actuation face 509 in order to resiliently initially engage the said clutch ring 500 upon the said drive element 400 teeth 401.
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(49) The clutch portion 500 having a generally smooth inner surface 504 with in best practice a said toothed 501 first end 506 and a said outer surface 507 with said ramp like undulations 502 corresponding to said like ramps 206 within the said inner surface of the housing 208. In a further example the said clutch inner surface 508 is substantially toothed 501. When the said handle is further operated in the said drive or locking direction D the said partially toothed 501 and smooth 504 inner surface 508 of the said clutch 500 having initially resiliently clamped the corresponding said toothed 401 profile of the said circumferential surface 405 of the said driven member 400 in order that when additional torque is applied in the said drive direction D to the said handle portion 30 the said clutch portion 500 is further urged inwards as the said clutch ramp protrusions 502 usefully engage the corresponding said inner housing ramps 206, further propelling the said inner surface 508 of the said clutch ring 500 inwards upon the said outer surface 405 of the said central drive portion 400, it's said spigot 408 and attached said socket 100 enabling the said correspondingly sized engaged fastener 80 to be robustly driven. In order to optimise the said clutch 500 initial said inner surface 508 grip upon the corresponding said drive portion 400 said outer circumference 405 the said toothed portion 501 of the said clutch 500 has said teeth 510 which interlock with the similar pitch and profile of the said drive teeth 401.
(50) Operating the handle 30 in said reverse or reposition direction R the said actuator 34 releases its initial or direction biasing force clamping the said clutch inner surface 508 upon the said drive element circumference 405 provided by the said detent resilient portion 60, 61 acting to free the said clutch ring 500 from the said drive portion outer circumference 405. The action of the said drive portion 400 being rotated against the clamping friction of the said clutch ring 500 further rotates the said clutch outer ramps 502 away from the said corresponding housing ramps 206 allowing the said clutch ring 500 to expand negating the grip of the said clutch ring 500 upon the said driven member drive surface 405 usefully allowing the said drive portion 400 to be said reversed or repositioned R. The magnitude of the said clutch 500 engaging spring force is directionally proportionate to that of the said detent resilient portion 60, to that end the said clutch ring 500 generally requires to be thin in section and made from resilient material like high grade spring steel.
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(52) The low profile ratchet wrench 1 further comprises a handle 30, handle pivot pin 31, handle pivot bore 32, biasing protrusion 33, actuator 34 and levered end 35. The said drive element 400, drive teeth 401, said drive spigot 408, said push button release 409, spring 411, spigot ball 412, ball retainer 413 and ball bore 414. The wrench head is provided with a clutch ring 500, clutch toothed portion 501, clutch smooth portion 504 and clutch aperture 503. The wrench head 200 is also provided with springs 60, balls 61 and screw fixings 91.
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(54) The low profile ratchet wrenches shown in
(55) The described and illustrated ratchet wrenches 1 are configured such that the clutch ring 500 forms the mid part of an extremely strong laminate like structure, under torque conditions the resultant compression forces applied to the said clutch ring 500 are substantially dissipated around its said circumference 507. The resultant pseudo laminate like construction of the said drive 400, clutch 500 and housing 201, 202 enables a proportionately far stronger or alternately a thinner lighter ratchet wrench 1, whilst still being made capable of passing the relevant torque standards.