VEHICLE SUSPENSION LINKAGE
20210403121 · 2021-12-30
Inventors
Cpc classification
B62K25/286
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed herein is a two-wheel vehicle suspension linkage. The suspension linkage includes a suspended body-1, a seatstay, a link body-3, a chainstay, a link body-5, and a link body-6 operatively coupled with one another. The link body-3 includes jointed connections with the suspended body-1 defining an IVC[1][3], the chainstay defining an IVC[3][4], and the link body-6 defining an IVC[3][6]. The chainstay includes a jointed connection with the seatstay defining an IVC[2][4]. The link body-5 includes jointed connections with suspended body-1 defining an IVC[1][5], seatstay defining an IVC[2][5], and the link body-6 defining an IVC[5][6]. A lower base line is defined by IVC[1][3] and IVC[3][4]. An upper base line is defined by IVC[1][5] and IVC[2][5]. The IVC[5][6] is located outside the upper and lower base lines. The suspension linkage includes a damper unit configured to resist movement between two or more of the bodies.
Claims
1. A suspension linkage for two wheeled vehicles comprising: a plurality of link bodies including: a suspended body, a wheel carrier body, a third body, a chainstay body, a fifth body, and a sixth body operatively coupled with one another defining: a plurality of instantaneous velocity centers (IVCs), wherein at least three of the plurality of the IVCs in the suspension linkage define an IVC group, wherein one of the IVCs in the IVC group is an IVC of the chainstay body, and each of the IVCs in the IVC group stay within about a distance of 5 mm to at least one other IVC in the IVC group as the suspension linkage moves from an at least partially extended state to an at least partially compressed state; and a shock assembly configured to resist movement between two or more of the suspended body, the wheel carrier body, the third body, the chainstay body, the fifth body, and the sixth body.
2. The suspension linkage of claim 1, wherein the chainstay body includes a concentric pivot connection with at least two link bodies of the plurality of link bodies and an IVC of the plurality of IVCs is defined at an axis of the concentric pivot, wherein the axis defines a migration path that reverses as the suspension linkage moves from an at least partially extended state to an at least partially compressed state.
3. The suspension linkage of claim 1, wherein at least three of the plurality of the IVCs in the IVC group are substantially the same IVC as one another as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
4. The suspension linkage of claim 3, wherein the at least three of the plurality of IVCs define respective migration paths that reverse as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
5. The suspension linkage of claim 1, wherein: the third body (121) includes: a jointed connection with the suspended body (119) defining an IVC[1][3] (126), a jointed connection with the chainstay body (122) defining an IVC[3][4] (130), and a jointed connection with the sixth body (124) defining an IVC[3][6] (130); the chainstay body (122) includes: a jointed connection with the wheel carrier body (120) defining an IVC[2][4] (128), a jointed connection with the sixth body (122) defining an IVC[4][6] (130); and the fifth body includes: a jointed connection with the suspended body (119) defining an IVC[1][5] (127), a jointed connection with the wheel carrier body defining an IVC[2][5] (129), and a jointed connection with the sixth body defining an IVC[5][6] (131), wherein the IVC group includes the IVC[3][4] (130), the IVC[3][6] (130), and the IVC [4][6] (130).
6. The suspension linkage of claim 5, wherein the IVC[3][4], the IVC[3][6] and the IVC [4][6] are substantially the same IVC as one another as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
7. The suspension linkage of claim 5, wherein the IVC[3][4], the IVC[3][6] and the IVC [4][6] define respective migration paths that reverse as the suspension linkage moves from the at least partially extended state at least partially compressed state.
8. The suspension linkage of claim 1, wherein: the third body (121) includes: a jointed connection with the suspended body (119) defining an IVC[1][3] (126), a jointed connection with the chainstay body (122) defining an IVC[3][4] (130); the chainstay body (122) includes: a jointed connection with the wheel carrier body (120) defining an IVC[2][4] (128); the fifth body includes: a jointed connection with the suspended body (119) defining an IVQ[1][5] (127), a jointed connection with the wheel carrier body defining an IVC[2][5] (129), and a jointed connection with the sixth body defining an IVC[5][6] (131).
9. The suspension linkage of claim 1, wherein the wheel carrier body is a brake carrier body.
10. The suspension linkage of claim 1, wherein the shock assembly is pivotally connected between the any two of the suspended body, the third body, or the fifth body.
11. The suspension linkage of claim 1, wherein the chainstay body is pivotally connected to the third body and the sixth body at a pivot.
12. A suspension linkage for two wheeled vehicles comprising: a plurality of link bodies including: a suspended body, a brake carrier body, a third body, a wheel carrier body, a fifth body, and a sixth body operatively coupled with one another defining: a plurality of instantaneous velocity centers (IVCs), wherein at least three of the plurality of the IVCs in the suspension linkage define an IVC group, wherein one of the IVCs in the IVC group is an IVC of the wheel carrier body, and each of the IVCs in the IVC group stay within about a distance of 5 mm to at least one other IVC in the IVC group as the suspension linkage moves from an at least partially extended state to an at least partially compressed state, and the wheel carrier body includes a jointed connection to the brake carrier body; and a shock assembly configured to resist movement between two or more of the suspended body, the brake carrier body, the third body, the wheel carrier body, the fifth body, or the sixth body.
13. The suspension linkage of claim 12, wherein at least three of the plurality of the IVCs in the suspension linkage, one of which is that of the wheel carrier body, are substantially the same IVC as one another as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
14. The suspension linkage of claim 13, wherein the at least three of the plurality of IVCs define respective migration paths that reverse as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
15. The suspension linkage of claim 12, wherein one of the wheel carrier body or the brake carrier body includes a concentric pivot connection with at least two link bodies of the plurality of link bodies, and an IVC of the plurality of IVCs is defined at an axis of the concentric pivot, wherein the axis defines a migration path that reverses as the suspension linkage moves from an at least partially extended state to an at least partially compressed state.
16. The suspension linkage of claim 12, wherein: the third body (121) includes: a jointed connection with the suspended body (119) defining an IVC[1][3] (126), a jointed connection with the brake carrier body (122) defining an IVC[3][4] (130), and a jointed connection with the sixth body (124) defining an IVC[3][6] (130); the brake carrier body (122) includes: a jointed connection with the wheel carrier body (120) defining an IVC[2][4] (128), a jointed connection with the sixth body (122) defining an IVC[4][6] (130); and the fifth body includes: a jointed connection with the suspended body (119) defining an IVC[1][5] (127), a jointed connection with the wheel carrier body (120) defining an IVC[2][5] (129), and a jointed connection with the sixth body defining an IVC[5][6] (131), wherein the IVC group includes the IVC[3][4] (130), the IVC[3][6] (130), and the IVC [4][6] (130).
17. The suspension linkage of claim 16, wherein the IVC[3][4], the IVC[3][6] and the IVC [4][6] are substantially the same IVC as one another as the suspension linkage moves from the at least partially extended state to the at least partially compressed state.
18. The suspension linkage of claim 16, wherein the IVC[3][4], the IVC[3][6] and the IVC [4][6] define respective migration paths that reverse as the suspension linkage moves from the at least partially extended state at least partially compressed state.
19. The suspension linkage of claim 12, wherein: the third body (121) includes: a jointed connection with the suspended body (119) defining an IVC[1][3] (126), a jointed connection with the brake carrier body (122) defining an IVC[3][4] (130); the brake carrier body (122) includes: a jointed connection with the wheel carrier body (120) defining an IVC[2][4] (128); the fifth body includes: a jointed connection with the suspended body (119) defining an IVC[1][5] (127), a jointed connection with the wheel carrier body defining an IVC[2][5] (129), and a jointed connection with the sixth body defining an IVC[5][6] (131).
20. The suspension linkage of claim 12, wherein the wheel carrier body is the brake carrier body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0057] Disclosed herein is as a system or linkage that operatively couples a suspended body to a driven wheel. In accordance with the various embodiments provided herein, the suspension system linkage improves suspension performance based on the interrelationships of its linkage bodies and the related instantaneous velocity centers (IVCs). In one example, the linkage has 15 IVCs. In particular, the linkage may be a 6-bar linkage.
[0058] Various theories, methods, algorithms or analysis systems are provided herein. These systems are provided for better understanding of the structures and configurations described. Unless specifically claimed, the systems are not limiting regardless of current accuracy or subsequent clarifications or understandings of the structures and configurations that may be determined by persons of ordinary skill in the art.
[0059] Accordingly, provided herein are various methods or algorithms suitable for analyzing suspension systems. For example, various methods are provided for calculating unknown IVCs of a linkage for a suspension system. Such analytical methods are provided for fuller understanding of the various mechanisms discussed herein. For example, a triangular method may be used to determine an unknown IVC of interest. Additionally or alternatively, plotting the positional relationships of IVCs in a linkage of a suspension can be utilized. Accordingly, the positions of IVCs may change depending on the configuration of the system. A particular IVC may be in a different position depending on whether the system is in a compressed or extended state. IVC migration paths can be determined and vectors running tangential to such migration paths can be analyzed. Thus, the interrelationships between IVCs can be analyzed, allowing for a mathematical analysis of the movement of the linkage subsystem. Finally, methods to calculate anti-squat, anti-rise, and leverage rate is detailed.
[0060] As it is understood that throughout this disclosure the relationship of various linkages are described with respect to characteristics of those linkages. One analysis system useful for assessing these relationships is the Mobility Analysis of Mechanisms. The Mobility Analysis of Mechanisms (Kutzbach (or Grubler) mobility criterion) may be used to describe the mobility, or output degree of freedom of a linkage. This system may be used to describe the mobility m of a planar linkage composed of n links that are coupled with p flexible joints/pivots. In the various embodiments, discussed herein, the links can be connected via these flexible joints/pivots allowing some degree of freedom between one another. Additionally, the relationship of the links via the joints define various characteristics such as instantaneous velocity centers (IVCs). In various examples as applied to the various embodiments discussed herein, the flexible joints/pivots can include revolute, slider, cam joints, or any other suitable flexible joints or pivots that allow one degree of freedom movement between the two links they connect. Notably, flexible joints may include intermediary devices connecting the linkages. Depending on the types of joints, quality of joints, or the tolerances in the joints, characteristics (e.g. the IVCs or other characteristics discussed herein) may have small variances between joints due to real world engineering constraints and calculations. Terminology such as generally, substantially, or other similar terms may be used to account for the expected, calculated, or otherwise real world accuracy of the characteristics discussed herein while allowing for real world variance in the characteristics. Note that if bodies are coupled as one and not considered completely rigid, a specific joint (e.g. a revolute joint) may be assumed theoretically for analysis near the point of flexure in the flexible joint. Also, note that although the linkage is considered planar kinematically, the assembly of the mechanism may be 3-dimensional.
[0061] The following equation is used for analysis of the various systems herein:
mobility=m=3(n−1−p)+p [0062] n=number of bodies (or links or members) [0063] p=number of joints [0064] Σf=sum of the kinetic variables in the mechanism
[0065] As an example, this equation may be applied to a 4-bar linkage. The following solves the equation for a 4-bar linkage:
p=n=4
m=3(n−1−p)+p
m=3(4−1−4)+4
m=3(−1)+4
m=3+4
m=1
[0066] As another example, this equation may be applied to a 6-bar linkage. The following solves the equation for a 6-bar linkage:
n=6
P=.sup.7
m=3(n−1−p)+p
m=3(6−1−7)+7
m=3(−2)+7
m=−6+7
m=1
[0067] In both noted 4-bar and 6-bar linkages, m=1, or there is one degree of freedom of motion. Therefore, the path of the axis of the driven wheel, known as the driven wheel axis path (DWAP) may be constrained to planar motion along a defined path or curve relative to the suspended body. This path or curve includes one end-point defined as the extended state, and another end-point as the compressed state. Any point on this curve or path between the extended and compressed points is known as an intermediate state. An intermediate state on an IVC migration curve or path correlates to an intermediate state of the linkage positions.
[0068] Additionally, methods of analyzing vehicle suspension linkages design for its dynamic response is also disclosed. In one example, this method of analysis includes a collection of the system instantaneous velocity centers (IVCs), which can be determined graphically. An IVC is a point common to two linkage bodies where there is zero relative velocity. These IVCs change location instantaneously as the suspension is cycled from its extended to compressed state. The path of each IVC migration may then be plotted graphically as a path, curve, or spline from the extended to the compressed state. These IVC curves depend upon the reference frame considered. In various embodiments, the suspended body is considered fixed as the driven wheel moves from the extended to the compressed state. Total suspension travel (VWT[T]) is then defined as the perpendicular distance relative to the ground line at the extended state as measured between the extended suspension state point and the compressed suspension state point on the driven wheel axis path.
[0069] It is possible for an IVC, known as a stationary IVC (SIVC), to have little to no migration from the extended to the compressed state. One example would be an IVC where a link body is operatively connected to the suspended body.
[0070] For reference herein, specific instantaneous velocity centers of a linkage are denoted as IVC[Body-A][Body-B]. Body-A and Body-B being the relevant bodies in the relationship. For example, IVC[1][2] is the instantaneous velocity center relative to a body-1 and a body-2. Additionally, IVC[1][2] is equivalent to IVC[2][1].
[0071] The structure surrounding the suspension system may include several bodies. In various examples, the structure may include a suspended body. In various embodiments, the suspended body can be suitable to be supported by suspension and support a user over the suspension. In various examples, the structure may include a “wheel carrier” body, which is operatively coupled to the driven wheel, a “brake carrier” body, which is operatively coupled to the driven wheel brake, or a “dynamic body” (DB), which is any combination of a wheel carrier and a brake carrier body (e.g., DB=wheel carrier body, or DB=brake carrier body, or DB=wheel and brake carrier body).
[0072] Specific IVC migrations called dynamic IVCs (DIVCs) may be utilized to determine the vehicle's dynamic response. The DIVCs depend upon the specific linkage layout but always depend upon suspended body-1 since this is the body in which a passenger or rider will be included.
[0073] As used herein DIVC[AD] can define both the acceleration and deceleration response of the vehicle.
[0074] As used herein DIVC[A] can define the acceleration response of the vehicle.
[0075] As used herein DIVC[D] can define the deceleration response of the vehicle.
[0076] As used herein DIVC[C] is defined as a DIVC that includes the acceleration component. DIVC[C] can be equal to DIVC[A] or DIVC[AD].
[0077] As used herein DIVC[E] is defined as a DIVC that includes the deceleration component. DIVC[E] can be equal to DIVC[D] or DIVC[AD].
[0078] As used herein DIVC is a general term and therefore a DIVC may be a DIVC[AD] or a DIVC[A] or a DIVC[D] or a DIVC[C] or a DIVC[E]. As used herein DIVC[L] is the length of the DIVC migration path, spline or curve.
[0079] In accordance with various embodiments, the body-X can be both a wheel carrier and a brake carrier body. In such an embodiment, there is a single DIVC[AD] migration, DIVC[AD][1][X].
[0080] In accordance with various embodiments, wheel carrier body-Y can be separate from the brake carrier body-Z. In such an embodiment, there are two DIVCs, DIVC[A][1][Y] and DIVC[D][1][Z].
[0081] Finally, in accordance with various embodiments, the wheel carrier body-Y is pivotally concentric to a brake carrier body-Z. In this case, again there are two DIVCs, DIVC[A][1][Y] and DIVC[D][1][Z]].
[0082] Each of these various embodiments can be variously applied to the embodiments and examples of the various systems discussed in more detail below.
[0083] For purposes of understanding, but not to be limiting, it can be noted that the point in which the force of gravity acts on the sum of the suspended vehicle mass (also known as the sprung mass) and any additional mass such as a passenger or cargo that is supported by the suspension is known as the center of gravity (COG). In the static case, with both wheels on the ground, the force due to the suspended mass through the COG is supported by the vehicles 2 wheels. Depending on the COG location and the wheelbase of the vehicle, the distribution of force between the two wheels may vary. When the vehicle accelerates, load transfer occurs and the force distribution between the two wheels changes. The rear wheel load is increased while the front wheel load is decreased. Thus, the rear suspension tends to compress or squat. Driving forces of the vehicle such as a chain or belt may be utilized to counteract the tendency to squat during acceleration. This is known in vehicle dynamics as anti-squat.
[0084] Anti-squat is typically described as a percentage value. 100% anti-squat is when the anti-squat force is equal and opposite to the load transfer force due to acceleration. As a result, the system is in equilibrium and no suspension squat occurs. Over 100% anti-squat is when the anti-squat force is both opposite and greater than the load transfer force and therefore the suspension extends during acceleration. Anti-squat of 0% is when there is zero anti-squat force to counteract the load transfer and therefore suspension squats during acceleration. Anti-squat between 0-100% is when the anti-squat force is both opposite and less than the load transfer force and therefore the suspension squats during acceleration but to a lesser degree than with 0% anti-squat. A negative anti-squat percentage is when the anti-squat force acts in the same direction on the rear wheel as the load transfer force and therefore the squat due to load transfer is magnified. Anti-squat is directly related to the DIVC[C] migration of the suspension linkage. Anti-squat around or slightly above 100% is ideal where pedaling occurs typically around the first half of travel to improve pedaling efficiency. After this point an anti-squat below 100% is ideal so that the driving force is minimized, and the suspension can be utilized later in the travel where pedaling typically does not occur. This also minimizes feedback from the driving force to the rider. It is important to note that too high of an anti-squat is not ideal because it results in high feedback from the driving force to the rider and is detrimental to pedaling efficiency because the load transfer and anti-squat force are far from equilibrium.
[0085] When the vehicle decelerates the force distribution changes and the front wheel load is increased while the rear wheel load is decreased. As a result, the rear suspension tends to extend or rise. This is known in vehicle dynamics as anti-rise. The magnitude of anti-rise is directly related to the DIVC[E] migration.
[0086] 100% anti-rise is when the anti-rise force is equal and opposite to the load transfer force due to deceleration. As a result, the system is in equilibrium and no suspension rise occurs. Over 100% anti-rise is when the anti-rise force is both opposite and greater than the load transfer force and therefore the suspension squats during deceleration. Anti-rise of 0% is when there is zero anti-rise force to counteract the load transfer and therefore suspension rises during deceleration. Anti-rise between 0-100% is when the anti-rise force is both opposite and less than the load transfer force and therefore the suspension rises during deceleration but to a lesser degree than with 0% anti-rise. A negative anti-rise percentage is when the anti-rise force acts in the same direction on the rear wheel as the load transfer force and therefore the rise due to load transfer is magnified. Anti-rise less than 100% may help improve traction while anti-rise greater than 0% may help stabilize geometry during deceleration. Therefore, an anti-rise in the 50-100% can be a suitable range for an improved ride.
[0087] Based upon the number of bodies present in the structure, the total number of instantaneous velocity centers (IVCs) can be determined. The following equation can be used:
[0090] As an example, this equation may be applied to a 4-bar linkage. In this example, n=4. The following solves the equation for a 4-bar linkage:
[0091] This example shows that there are 6 total instantaneous velocity centers for a 4-bar linkage.
[0092] As another example, this equation may be applied to a 6-bar linkage. In this example, n=6. The following solves the equation for a 6-bar linkage:
[0093] This example shows that there are 15 total instantaneous velocity centers for a 6-bar linkage.
[0094] Turning now to the figures,
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[0096] As shown by the solid lines in
[0097] The dashed lines in
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[0099] In accordance with various embodiments, the suspension system can include a suspension setup having more than four links. It may be noted that while some of the concepts discussed herein might be accomplished with four links, in preferred embodiments as shown herein by example six links are used. As is suitable, more or few links can also be used to accomplish the various concepts as discussed herein.
[0100] In accordance with various embodiments as shown in
[0101] Seven of the 15 IVCs are shown in
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[0104] As can be seen in
[0105] In the embodiments of
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[0112] Another unknown IVC of interest is IVC[13][18] 42.
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[0114] In several embodiments, IVC migration plots or curves can be plotted graphically by solving for the IVC at each position between the extended and compressed suspension states. A position of the linkage in between the extended and compressed states is known as an intermediate state. The IVC migration curves depend upon the reference frame considered. In most embodiments, the suspended body is fixed as the driven wheel moves from the extended to the compressed state.
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[0116] The various migration paths may be composed of more than one migration path. For example, IVC[14][15] may be located at different positions along the IVC[14][15] migration path 53, which has an inflection point and is therefore composed of two migration paths. IVC[14][15] may be at extended state position 51, at compressed state position 52, or at any other position along the IVC[14][15] migration path 53.
[0117] Several different relationships may exist between IVCs, as shown in
[0118] In various examples, the base line 64 extends parallel to the ground at the extended state. Rear line 65 extends perpendicular to a rear end of base line 64 and intersects with driven wheel axis 45 at extended state position. Front line 66 extends perpendicular to a front end of base line 64 and intersects with DIVC[AD][13][14] at extended state position 54. Center line 67 is perpendicular to a center portion of base line 64 and intersects with DIVC[AD][13][14] at compressed state position 55. The DIVC extended direction variable (DIVC[AD][EDV]) 68 extends between rear line 65 and front line 66. The DIVC compressed direction variable (DIVC[AD][CDV]) 69 extends between rear line 65 and center line 67.
[0119] In numerous embodiments, a method of analyzing different behaviors of the suspension system is disclosed. For example, motions related to inflection point 58 of bottom link 15 may be analyzed as the suspension is moved from the extended to the compressed state. In one example, IVC[15][18] migration path 60 may be analyzed. IVC[15][18] migration path 60 reverses as the suspension moves from the extended state at least partially to the compressed state. In another example, this behavior may be visualized by analyzing IVC[13][18] migration path 63 in comparison to IVC[15][18] migration path 60. When the suspension is in the extended state, IVC[13][18] at extended state position 61 is not coincident to IVC[15][18] migration path 60. As the suspension moves towards the compressed state, IVC[15][18] moves from extended state position 57 towards inflection point 58 of bottom link 15 along IVC[15][18] migration path 60. At a point between the driven wheel axis 45 at the extended state position and at the compressed state 46, IVC[13][18] migration path 63 intersects IVC[15][18] migration path 60 at inflection point 58. As the suspension continues to move towards the compressed state, IVC[15][18] moves from inflection point 58 towards compressed state position 59 along the IVC[15][18] migration path 60.
[0120] In various embodiments, the 15 IVC migrations paths can be related. For example, IVC[15][18] migration path 60 ultimately affects DIVC[AD][13][14] migration path 56. DIVC[AD][13][14] migration path 56 may be configured such that IVC[E] 73 is longer than IVC[C] 75 and the IVC[14][16][ET] 74 is directed more rearward than IVC[14][16][CT] 76. This configuration may impact the IVC[14][16] migration path 72, such that the rearward path at the extended state improves the suspension's ability to absorb bumps and is characteristic of providing a higher anti-squat percentage for pedaling efficiency in the beginning of the travel. The less rearward path at the compressed state minimizes the amount of feedback the chain or belt directs to the suspended body 13 and is characteristic of providing a lower anti-squat percentage to minimize the anti-squat force where bump absorption takes precedence. Thus, suspension performance may be improved through the interrelationship between the 15 IVC migration paths.
[0121] Tony Foale (Foale, Tony. Motorcycle Handling and Chassis Design the Art and Science. Second Edition. Spain: Tony Foale Designs by Tony Foale, 2002. PDF accessed 2011) incorporated herein by reference in its entirety, details a simple graphical method to determine anti-squat and anti-rise percentages by using a side view of a belt or chain-driven two-wheel vehicle.
[0122] The method described in Tony Foale is used in the analysis shown in
[0123] Anti-Squat may be defined as:
Anti-Squat in this example is then equal to:
Anti-Rise may be defined as:
Anti-Rise in this example is then equal to:
[0124] Anti-squat and anti-rise may be calculated at all points from the extended state to the compressed state to generate anti-squat and anti-rise curves. These curves are typically plotted as a function of “vertical wheel travel” which is equivalent to the total driven wheel suspension travel distance 511 perpendicular to the ground line 507 in
[0125] When the suspended body is loaded with a rider, passenger or cargo the suspension will compress or sag to a desired vertical wheel travel at sag point 615 between the extended and compressed state. The ideal sag point varies depending upon desired ride characteristics but typically ranges between 15-45%. The suspension will be positioned near this sag point as the vehicle accelerates from a static position.
[0126] The sag percentage is defined as the following:
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Anti-squat curve A 600 has a smaller driven cog than anti-squat curve B 605. Anti-squat curve A 600 has a generally stable anti squat value from the extended state 601 and the around sag point 612. Anti-squat curve A 600 initially has a positive slope as shown by tangent line 602. Anti-squat curve A 600 then has a negative slope as shown by tangent line 604. Anti-squat curve B 605 has a generally stable anti squat value from the extended state 606 and the around sag point 613. Anti-squat curve B 605 has a negative slope at the extended state as shown by tangent line 607. Anti-squat curve B 605 then has a slope at intermediate state 608 that has a negative slope as shown by tangent line 609. Tangent line 609 is more negative than tangent line 607. Anti-squat curve B 605 has a negative slope at extended state 610 shown by tangent line 611. Tangent line 611 is more negative than tangent line 609.
[0128] Both anti-squat curve A 600 and anti-squat curve B 605 provide a force opposing the weight transfer force. This results in efficient power transfer during acceleration since energy is not being wasted to compress the shock/damper. There is then a quick drop off around the sag point 612 and 613 to the compressed state 603 and 610. This is ideal because continuing a similar anti-squat percentage from 601 to 606 is detrimental in this portion of the travel since it would inhibit suspension compression from absorbing impacts.
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[0130] In
[0131] The IFC difference (IFC[D]) may be defined as:
IFC[D]=IFC[I]−IFC[E]
The (IFC[D]) in this example is then equal to the following:
IFC[D]=(IFC[I]809)−(IFC[E]808)
If IFC migration 800 moves generally rearward and then generally forward as the suspension moves from the extended state at least partially to the compressed state then IFC[D]>0. This equates to anti-squat and anti-rise behavior noted above.
[0132] The leverage rate (LR) is the ratio of the change in vertical wheel travel to the change in shock stroke. A plot can be generated to represent the instantaneous leverage rate from the fully extended to the fully compressed state. The motion ratio (MR) is the inverse of the LR. The higher the leverage rate the greater the mechanical advantage on the shock/damper and the lower the force required to compress the shock. The lower the leverage rate the lesser the mechanical advantage on the shock/damper and the higher the force required to compress the shock.
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[0134] Note that anti-squat, anti-rise and leverage ratio are typically highly dependent variables in a typical 4-bar linkage or other suspension designs. As a result, the behavior of these three variables is significantly limited with these designs. The disclosed 6-bar linkage allows for greater separation of these variables so that each can be optimized as discussed above for ideal ride quality.
[0135]
[0136] It is contemplated that the relationships between the parts, IVCs, and IVC migration paths of the suspension system of the embodiment shown in
[0137] With the disclosed suspension linkage, the vertical location of IVC[14][16] 70 at the extended state also greatly influences the vertical position of DIVC[AD][13][14] migration path 56. Due to the large number of IVCs (15) compared to (6) with a 4-bar linkage and the inherent adjustability of the system, the vertical location of IVC[14][16] 70 at the extended state can be modified with minimal influence on the form of DIVC[AD][13][14] migration path 56. In other words, the magnitude of the anti-squat response curve can be adjusted or scaled while the general form of the anti-squat response curve is preserved. This is not typical with other systems, particularly those with non-linear anti-squat response curves. The position of IVC[14][16] 70 at the extended state can be adjusted to finely tune the anti-squat magnitude despite limited options to locate SIVC[13][15] 80 and IVC[15][16] 24 at the extended state. Therefore, there is a lesser dependency between the position of SIVC[13][15] 80 and IVC[15][16] 24 at the extended state, resulting in the ability to more finely tune the suspension performance.
[0138] In other systems, placing the SIVC outside of the motor or gearbox envelope results in limited suspension performance. For instance, placing the SIVC behind the motor or gearbox envelope often results in a longer distance between driving cog axis 77 and driven wheel axis 45 which inhibits the agility of the vehicle, or a low anti-squat response which decreases pedaling efficiency. Placing the SIVC above the motor or gearbox envelope results in an increased rearward extended tangent direction resulting in a large amount of feedback that the driving force directs to the rider, or an anti-squat response that is too high resulting in decreased pedaling efficiency.
[0139] Several other configurations are contemplated that improve suspension performance accordingly. In one embodiment, IVC[14][16] 70 at the extended state is located above DWDC line 78 when the suspension is in its extended state as in
[0140] In another embodiment, IVC[14][16] 70 at the extended state is located on DWDC line 78. This configuration may be preferable with traditional human powered vehicles. It also may be preferable for a motorized vehicle or a motor assisted vehicle with a low-profile motor mounted to the suspended body, or a human powered vehicle with a low-profile gearbox mounted to the suspended body where linkage bodies may be placed closer to driving cog axis then with larger profile motors or gearboxes. In these cases, SIVC[13][15] 80 and IVC[15][16] 24 can be placed outside the motor or gearbox envelope or driving cog axis while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 77 and driven wheel axis 45 for vehicle agility can also be optimized.
[0141] In another embodiment, IVC[14][16] 70 at the extended state is located below DWDC line 78. This configuration may be preferable with traditional human powered vehicles. Where linkage bodies may be placed closer to driving cog axis than with the use of motors or gearboxes. In these cases, SIVC[13][15] 80 and IVC[15][16] 24 can be placed outside driving cog axis 77 while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 77 and driven wheel axis 45 for vehicle agility can also be optimized.
[0142] The movement of the DIVC[AD][13][14] migration path 56 can also provide improved performance. In various embodiments, DIVC[AD][13][14] migration path 56 moves rearward from the extended to the compressed state. This is confirmed by comparing DIVC[AD][EDV] 68 to DIVC[AD][CDV] 69. The relationship of these direction variables to the DIVC[AD][13][14] migration path 56 can be analyzed using the following equations:
DIVC[DV]=DIVC[EDV]−DIVC[CDV] [0143] where DIVC[DV] is the DIVC Direction Variable
Applying the above equation to the current example, the DIVC[DV] is then equal to the following:
DIVC[DV]=DIVC[AD][EDV]68−DIVC[AD][CDV]69
When DIVC[DV]>0, the DIVC[AD][13][14] migration path 56 moves rearward. In this embodiment, DIVC[AD][13][14][L] 56 is greater than the DWAP[L] 47. This is confirmed by comparing their ratio. The DIVC Ratio (DIVC[R]) may be defined as:
Applying the above equation to the current example, the DIVC[R] is then equal to the following:
Since DIVC[AD][13][14][L] is greater than the DWAP[L] in this example, then DIVC[R]>1.
[0144] In various embodiments, mathematical attributes of the IVC migration pathways may be analyzed.
As one example, the curvature of a straight line is defined to be zero since R=cc. Radius R is known as the radius of curvature (RC). Tangent vector (TV) 86 starts at point 81, is perpendicular to radius R 85, and points in the specified direction of curve 82. Point 84, is known as the center of curvature (CC) of curve 82 at point 81. The center of curvature (CC), the radius of curvature (RC), and the tangent vector (TV) may be found at every point along curve 82.
[0145]
[0146] Linear algebra may be used to estimate RC, CC and k at a point on a curve C. However, other methods of estimation are also contemplated. Using linear algebra, at least three points a, b, and c along a path may be used to define the CC. A circle may be defined that mathematically best fits through the points a, b and c. It may be noted that this is only an approximation since there is a discretization error. The closer together points a, b and c are, the more accurate the RC, CC and k values will be using this method. It is preferable that points a, b and c are within a 5% distance of the length of curve C for each increment.
[0147] As an example, three different points on curve C may be selected at locations a, b and c, where a and c are on opposite sides of b. An x,y coordinate can then be determined for both the CC and RC at point b using linear algebra. In this example, the RC magnitude is calculated and the CC (x,y) coordinates are determined. The following equations are representative of this method:
[0148] Other methods can also be used. For example, as an alternative, calculus may be used to determine curvature k should the equation of curve C be known; however, it is contemplated that the equation of curve C may not be known.
[0149] In another example, computer aided design (CAD) tools may be used to plot the DIVC migration curve with great resolution. The number of the divisions into which the suspension travel is divided (i.e., the total number of IVC points created to generate a curve) can be large resulting in more accurate results.
[0150] A tool in some CAD software is the ability to display “curvature combs”, curvature inflection points, and minimum radii of a curve or spline. Curvature combs visually display the curvature of a curve or spline by showing a network of “combs” or lines along the RC direction at a specified density along path C that represent the curvature k. The greater the magnitude of the comb, the greater k. In addition, the side of which the combs reside designate the curvature sign. Therefore, if the combs switch sides, there is an inflection point where k=0 and the curvature comb magnitude is zero.
[0151]
[0152] Percent travel can be defined as the following:
Percent travel in the example depicted in
In one embodiment, a curvature inflection point 107 of DIVC[AD] 106 occurs when Percent Travel 10-50%. It is also contemplated that DIVC[R] z>2.
[0153]
RCmin[BI]>RCmin[AI]
Since the minimum radius of curvature are found on opposite sides of curvature inflection point 107, their corresponding CCs are on opposite sides of DIVC migration curve 106. The depicted DIVC[AD] migration curvature and minimum radius is characteristic of the acceleration (anti-squat) and deceleration (anti-rise) responses described in
[0154]
[0155] As mentioned previously, there are 15 IVCs in a 6-bar linkage. The known IVCs are shown in
[0156]
[0157]
[0158] As can be seen in
[0159] DIVC[AD][119][120] can be solved for by using the analytical schematic of
[0160]
[0161] Several different relationships may exist between IVCs, as shown in
[0162]
[0163] Several direction variables may exist within the suspension system depending on the system state. For example, with reference to
[0164] Motions related to inflection point 145 of lower link 121 may be analyzed as the suspension is moved from the extended to the compressed state. In one example, IVC[P] migration path 147 may be analyzed. IVC[P] migration path 147 reverses as the suspension moves from the extended state at least partially to the compressed state. In another example, this behavior may be visualized by analyzing the IVC[119][122] migration path 150 in comparison to IVC[P] migration path 147. When the suspension is in the extended state, IVC[119][122] at the extended state position 148 is not coincident to lower link inflection point 145. As the suspension moves towards the compressed state, IVC[P] moves from the extended state position 144 towards lower link inflection point 145 along IVC[P] migration path 147. At a point between the driven wheel axis at the extended state position 138 and at the compressed state position 139, IVC[119][122] migration path 150 intersects IVC[P] migration path 147 at inflection point 145. As the suspension continues to move towards the compressed state, IVC[P] moves from inflection point 145 towards the compressed state position 146 along IVC[P] migration path 147.
[0165] Notably the various 15 IVC migrations paths are related. For example, IVC[P] migration path 147 ultimately affects DIVC[AD][119][120] migration path 153. DIVC[AD][119][120] migration path 153 is such that IVC[E] 163 is longer than IVC[C] 165 and the IVC[120][122][ET] 164 is directed more rearward than IVC[120][122][CT] 166. Therefore, the IVC[120][122] migration path 162 is such that the rearward path at the extended state improves the suspension's ability to absorb bumps and is characteristic of providing a higher anti-squat percentage for pedaling efficiency in the beginning of the travel The less rearward path at the compressed state minimizes the amount of feedback the chain or belt directs to the suspended body 13 and is characteristic of providing a lower anti-squat percentage to minimize the anti-squat force where bump absorption takes precedence. Thus, suspension performance may be improved through the interrelationship between the 15 IVC migration paths.
[0166] It is contemplated that the relationships between the parts, IVCs, and IVC migration paths of the suspension system of the embodiment shown in
[0167] With the disclosed suspension linkage, the vertical location of IVC[120][122] 160 at the extended state also greatly influences the vertical position of DIVC[AD][119][120] migration path 153. Due to the large number of IVCs (15) compared to (6) with a 4-bar linkage and the inherent adjustability of the system, the vertical location of IVC[120][122] 160 at the extended state can be modified with minimal influence on the form of DIVC[AD][119][120] migration path 153. In other words, the magnitude of the anti-squat response curve can be adjusted or scaled while the general form of the anti-squat response curve is preserved. This is not typical with other systems, particularly those with non-linear anti-squat response curves. The position of IVC[120][122] 160 at the extended state can be adjusted to finely tune the anti-squat magnitude despite limited options to locate SIVC[119][121] 170 and IVC[P] 144 at the extended state. Therefore, there is a lesser dependency between the position of SIVC[119][121] 170 and IVC[P] 144 at the extended state, resulting in the ability to more finely tune the suspension performance.
[0168] In other systems, placing the SIVC outside of the motor or gearbox envelope results in limited suspension performance. For instance, placing the SIVC behind the motor or gearbox envelope often results in a longer distance between driving cog axis 167 and driven wheel axis 138 which inhibits the agility of the vehicle, or a low anti-squat response which decreases pedaling efficiency. Placing the SIVC above the motor or gearbox envelope results in an increased rearward extended tangent direction resulting in a large amount of feedback that the driving force directs to the rider, or an anti-squat response that is too high resulting in decreased pedaling efficiency.
[0169] Several other configurations are contemplated that improve suspension performance accordingly. In one embodiment, IVC[120][122] 160 at the extended state is located above DWDC line 168 when the suspension is in its extended state as in
[0170] In another embodiment, IVC[120][122] 160 at the extended state is located on DWDC line 168. This configuration may be preferable with traditional human powered vehicles. It also may be preferable for a motorized vehicle or a motor assisted vehicle with a low-profile motor mounted to the suspended body, or a human powered vehicle with a low-profile gearbox mounted to the suspended body where linkage bodies may be placed closer to driving cog axis then with larger profile motors or gearboxes. In these cases, SIVC[119][121] 170 and IVC[P] 144 can be placed outside the motor or gearbox envelope or driving cog axis while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 167 and driven wheel axis 138 for vehicle agility can also be optimized.
[0171] In another embodiment, IVC[120][122] 160 at the extended state is located below DWDC line 168. This configuration may be preferable with traditional human powered vehicles. Where linkage bodies may be placed closer to driving cog axis than with the use of motors or gearboxes. In these cases, SIVC[119][121] 170 and IVC[P] 144 can be placed outside driving cog axis 167 while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 167 and driven wheel axis 138 for vehicle agility can also be optimized.
[0172] It is contemplated that the embodiment depicted in
[0173]
[0174]
[0175] Similar to the processes discussed above, DIVC[AD][171][172] is derived using more IVC relationships. Also, a change to the basic linkage layout can have a significant effect on IVC migration paths. This in effect gives rise to many more possible IVC migration paths as the suspension moves from a fully extended to a fully compressed state.
[0176] Initially, DIVC[AD][171][172] can be solved for using the analytical schematic of
[0177]
[0178] Several different relationships may exist between IVCs, as shown in
[0179]
[0180] Several direction variables may exist within the suspension system depending on the system state. In various examples, base line 201 extends parallel to the ground at the extended state. Rear line 202 extends perpendicular to a rear end of base line 201 and intersects with driven wheel axis at the extended state position 185. Front line 203 extends perpendicular to a front end of base line 201 and intersects with DIVC[AD][171][172] may be at the extended state position 198. Middle line 204 extends perpendicular to a middle portion of base line 201 and intersects with DIVC[AD][171][172] at the compressed state position 199. DIVC extended direction variable (DIVC[EDV]) 205 extends between rear line 202 and front line 203. DIVC compressed direction variable (DIVC[CDV]) 206 extends between rear line 202 and middle line 204.
[0181] Motions related to inflection point 192 of lower link 173 may be analyzed as the suspension is moved from the extended to the compressed state. In various examples, IVC[173][174] migration path 194 may be analyzed. IVC[173][174] migration path 194 reverses as the suspension moves from the extended state at least partially to the compressed state. In another example, this behavior may be visualized by analyzing the IVC[171][174] migration path 197 in comparison to migration path IVC[173][174] 194. When the suspension is in the extended state, IVC[171][174] at the extended state position 195 is not coincident to inflection point 192. As the suspension moves towards the compressed state, IVC[173][174] moves from the extended state position 191 towards the inflection point 192 along IVC[173][174] migration path 194. At a point between the driven wheel axis at the extended state position 185 and at the compressed state position 186, IVC[171][174] migration path 197 intersects IVC[173][174] migration path 194 at inflection point 192. As the suspension continues to move towards the compressed state, IVC[173][174] moves from the inflection point 192 towards the compressed state position 193 along IVC[173][174] migration path 194.
[0182] The 15 IVC migrations paths can be variously related. For example, IVC[173][174] migration path 194 ultimately affects DIVC[AD][171][172] migration path 200. DIVC[AD][171][172] migration path 200 is such that the rearward path at the extended state improves the suspension's ability to absorb bumps and is characteristic of providing a higher anti-squat percentage for pedaling efficiency in the beginning of the travel. The reduced rearward path at the compressed state minimizes the amount of feedback the chain or belt directs to the suspended body. This is characteristic of providing a lower anti-squat percentage to minimize the anti-squat force where bump absorption takes precedence. Thus, suspension performance may be improved through the interrelationship between the 15 IVC migration paths.
[0183] It is contemplated that the relationships between the parts, IVCs, and IVC migration paths of the suspension system of the embodiment shown in
[0184] With the disclosed suspension linkage, the vertical location of IVC[172][174] 207 at the extended state also greatly influences the vertical position of DIVC[AD][171][172] migration path 200. Due to the large number of IVCs (15) compared to (6) with a 4-bar linkage and the inherent adjustability of the system, the vertical location of IVC[172][174] 207 at the extended state can be modified with minimal influence on the form of DIVC[AD][171][172] migration path 200. In other words, the magnitude of the anti-squat response curve can be adjusted or scaled while the general form of the anti-squat response curve is preserved. This is not typical with other systems, particularly those with non-linear anti-squat response curves. The position of IVC[172][174] 207 at the extended state can be adjusted to finely tune the anti-squat magnitude despite limited options to locate SIVC[171][173] 217 and IVC[173][174] 191 at the extended state. Therefore, there is a lesser dependency between the position of SIVC[171][173] 217 and IVC[173][174] 191 at the extended state, resulting in the ability to more finely tune the suspension performance
[0185] In other systems, placing the SIVC outside of the motor or gearbox envelope results in limited suspension performance. For instance, placing the SIVC behind the motor or gearbox envelope often results in a longer distance between driving cog axis 214 and driven wheel axis 185 which inhibits the agility of the vehicle, or a low anti-squat response which decreases pedaling efficiency. Placing the SIVC above the motor or gearbox envelope results in an increased rearward extended tangent direction resulting in a large amount of feedback that the driving force directs to the rider, or an anti-squat response that is too high resulting in decreased pedaling efficiency.
[0186] Several other configurations are contemplated that improve suspension performance accordingly. In one embodiment, IVC[172][174] 207 at the extended state is located above DWDC line 215 when the suspension is in its extended state as in
[0187] In another embodiment, IVC[172][174] 207 at the extended state is located on DWDC line 215. This configuration may be preferable with traditional human powered vehicles. It also may be preferable for a motorized vehicle or a motor assisted vehicle with a low-profile motor mounted to the suspended body, or a human powered vehicle with a low-profile gearbox mounted to the suspended body where linkage bodies may be placed closer to driving cog axis then with larger profile motors or gearboxes. In these cases, SIVC[171][173] 217 and IVC[173][174] 191 can be placed outside the motor or gearbox envelope or driving cog axis while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 214 and driven wheel axis 185 for vehicle agility can also be optimized. In another embodiment, IVC[172][174] 207 at the extended state is located below DWDC line 215. This configuration may be preferable with traditional human powered vehicles. Where linkage bodies may be placed closer to driving cog axis than with the use of motors or gearboxes. In these cases, SIVC[171][173] 217 and IVC[173][174] 191 can be placed outside driving cog axis 214 while optimizing the anti-squat response curve magnitude and preserving its form. Chain or belt feedback to the rider, as well as the distance between driving cog axis 214 and driven wheel axis 185 for vehicle agility can also be optimized.
[0188] It is contemplated that the embodiment depicted in
[0189]
[0190]
[0191] The above specification, examples and data provide a complete description of the structure and use of exemplary embodiments of the invention as defined in the claims. Although various embodiments of the claimed invention have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of the claimed invention. Other embodiments are therefore contemplated. For example, while some embodiments specify particular relationships between parts of the system, other relationships are contemplated. It is also contemplated that steps to any disclosed method may be performed in any order. It is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative only of particular embodiments and not limiting. Changes in detail or structure may be made without departing from the basic elements of the invention as defined in the following claims.