PACKING ELEMENT HAVING STRIPS WITH ASYMMETRICAL ARCH OR WAVE SHAPES
20210316270 · 2021-10-14
Assignee
Inventors
- Werner Geipel (Steinwiesen, DE)
- Christian Geipel (Kronach, DE)
- Christian Mehringer (Kronach, DE)
- Karin Hoffmann (Marktrodach, DE)
Cpc classification
B01J19/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a packing element, in particular for mass and/or heat exchange columns, through which at least one gas and/or at least one liquid flow flows, comprising a plurality of neighbouring strips curved inwards and/or outwards, wherein each strip is connected to the neighbouring strips at at least one end thereof. It is the object of the present invention to provide a packing element that is improved relative to the state of the art. According to the disclosure, this object is achieved in that at least one of the strips has an irregular shape.
Claims
1. Packing element, suitable for mass and/or heat exchange columns, through which at least one gas and/or at least one liquid flow flows, the packing element comprising: a plurality of neighbouring strips curved inwards and/or outwards, wherein each strip is connected to neighbouring strips at at least one end thereof, wherein at least one of the strips has an irregular shape, such that the at least one strip is curved perpendicular to a longitudinal axis of the packing element in an arch or wave shape and includes at least two changes of direction of its slope, whereby the arch or wave shape of the strip is such that the slope changes a digit sign at least twice and the arch or wave shape of the strip is asymmetrical, so that the strip does not have any symmetry in itself.
2. Packing element (1) according to claim 1, wherein all strips have different shapes, so that the cross-section of the packing element is interrupted perpendicular to its longitudinal direction by numerous webs which, while they intersect each other, do not overlap in major regions.
3. Packing element according to claim 1, wherein the at least one strip has at least two vertices and has different heights in the vertices.
4. Packing element according to claim 3, wherein the at least two vertices have different distances to the respective neighbouring end of the at least one strip.
5. Packing element according to claim 1, wherein at least one strip has three vertices, the central vertex having a first height and the two lateral vertices having a second and a third height, and at least one of the heights differing from the other two heights.
6. Packing element according to claim 5, wherein the distance from a first end of the strip to the central vertex is greater than the distance from a second end of the strip to the central vertex.
7. Packing element (1) according to claim 1, wherein at least one of the strips is split into two segments transverse to its longitudinal direction.
8. Packing element according to claim 7, wherein the two segments of the at least one strip have different lengths.
9. Packing element according to claim 7, wherein at least one of the segments of the strip has an arch or wave shape.
10. Packing element according to claim 7, wherein the ends of the two segments of the strip facing each other are spaced apart.
11. Packing element according to claim 1, wherein at least one central strip has a symmetric arch or wave shape having one vertex.
12. Packing element according to claim 1, at least two outer strips have an asymmetrical arch or wave shape having one vertex.
13. Packing element according to claim 12, wherein the two outer strips are, starting from a first mid-plane, curved in different directions.
14. Packing element according to claim 12, wherein the vertices of the two outer strips are arranged on different sides of a second mid-plane.
15. Packing element according to claim 12, wherein at each end of the packing element, two strips are configured and arranged with an asymmetrical arch or wave shape having one vertex.
16. Packing element according to claim 11, wherein between the central strip and the outer strips, at least one strip with an asymmetrical arch or wave shape having at least two vertices is arranged.
17. Packing element according to claim 1, comprising: a central strip with a symmetrical arch or wave shape having one vertex (S5), at each end two outer strips with an asymmetrical arch or wave shape having one vertex each, which are curved in different directions and whose vertices are located on different sides of a second mid-plane of the packing element arranged between a left and a right side of the packing element, one strip each between the central strip and the respective outer strips, with an asymmetrical arch or wave shape having three vertices, and one split strip each with two segments.
18. Packing element according to claim 1, wherein at least one of the strips is provided with a bead.
19. Packing element according to claim 19, wherein only those strips with only one vertex are provided with a bead.
20. Packing element according to claim 2, wherein the at least one strip has at least two vertices and has different heights in the vertices.
Description
[0027] Below, the packing element will be illustrated more in detail with reference to figures. In the drawings:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] In
[0036] Preferably, all strips have the same width b, in the represented embodiment it is 5 mm. However, it would also be possible that at least some strips have different widths. The length I of all strips is equal. At both edges of the packing element 1, transverse webs 3, 4 are formed in parallel to a longitudinal axis L of the packing element 1. The strips 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 end in the transverse webs 3, 4 and are firmly connected thereto. Thereby, each one of the strips 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 is connected to the respective neighbouring strip(s) 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9. As can be clearly seen in
[0037] As can be seen in
[0038]
[0039] In order to describe the shape of the strips 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 more in detail, a coordinate system may be placed into the packing element 1. The z-axis of the coordinate system extends along the longitudinal axis L of the packing element, the x-axis and the y-axis are perpendicular with respect to each other and with respect to the z-axis. That means, in
[0040] In WO 2008/067031 A2, too, the individual strips can be described with reference to such a coordinate system. Here, too, the z-axis extends along the longitudinal axis of the packing element, which, however, is curved. Therefore, the z-axis is also curved. The shape of the individual strips may again also be described by a curve in the x-y-plane of the coordinate system, that means a plane perpendicular to the z-axis. Both in the embodiment shown in
[0041] The cuboid shape of the packing element 1 is achieved in that four of the strips, i. e. the first strip 2.1, the second strip 2.2, the eighth strip 2.8 and the ninth strip 2.9, have an asymmetrical arch shape having one vertex S1, S2, S8, S9 each, wherein two of these four strips, i. e. the first strip 2.1 and the eighth strip 2.8, extend on the one side of the first mid-plane M1, and the other two of these four strips, i. e. the second strip 2.2 and the ninth strip 2.9, extend on the other side of the first mid-plane M1. The vertices S1, S2, S8, S9 of these four strips 2.1, 2.2, 2.8, 2.9 are each located next to the second mid-plane M2. Here, the vertices S1, S8; S2, S9 of the strips 2.1, 2.8; 2.2, 2.9, which are each located on the same side of the first mid-plane M1, are arranged on different sides of the second mid-plane M2. These four strips 2.1, 2.2, 2.8, 2.9 are formed at the upper and lower ends of the packing element 1, where two strips 2.1, 2.2; 2.8, 2.9 each are arranged at each end which each extend on different sides of the first mid-plane M1, and whose vertices S1, S2; S8, S9 are arranged on different sides of the second mid-plane M2.
[0042] Moreover, the packing element comprises a central strip 2.5 which has a symmetrical arch shape with a vertex S5. The vertex S5 of this strip 2.5 is therefore located in the second mid-plane M2. The central strip 2.5 extends towards the back side 7 of the packing element 1.
[0043] Since the strips 2.1, 2.2, 2.5, 2.8, 2.9 only have one vertex S1, S2, S5, S8, S9 each, they have a relatively high height and thus form an outer wall or outer hull of the packing element 1. Two multiply curved strips, the third strip 2.3 and the fourth strip 2.4, are arranged between the two strips 2.1, 2.2 formed at the first edge of the packing element, and the central strip 2.5.
[0044] The third strip 2.3 has an asymmetrical arch shape having three vertices S3.1, S3.2, S3.3, wherein the central vertex S3.2 extends to a side of the first mid-plane M1 other than the two other vertices S3.1, S3.3. Moreover, the central vertex S3.2 has a greater distance from the first mid-plane M1 than the other two vertices S3.1, S3.3. The two outer vertices S3.1, S3.3 both have the same distance to the first mid-plane 1. The central vertex S3.2 therefore has a higher height or a higher amplitude, respectively, than the two outer vertices S3.1, S3.3. In the shown plan view, the central vertex S3.2 is located right of the second mid-plane M2. The distance from the left transverse web 3 of the packing element 1 to the central vertex S3.2 of the strip 2.3 is therefore greater than the distance from the right transverse web 4 of the packing element 1 to the central vertex S3.2. Thus, the wavelength of the left region of the strip 2.3, i. e. starting from the left transverse web 3, to the central vertex S3.2 is greater than the wavelength of the right region of the strip 2.3, i. e. starting from the central vertex S3.2 to the right transverse web 4.
[0045] The fourth strip 2.4 is split into two segments 2.4.1 and 2.4.2. The first segment 2.4.1 extends, starting from the left transverse web 3 of the packing element 1, into the interior of the volume V of the packing element 1. The second segment 2.4.2 extends, starting from the right transverse web 4 of the packing element 1, into the interior of the volume V of the packing element. The two segments 2.4.1, 2.4.2 have different lengths, wherein the first, the left segment 2.4.1 is shorter than the second, the right segment 2.4.2. The first segment 2.4.1 extends, starting from the left transverse web 3, with a concave curvature, i. e. curved to the top in
[0046] By the multiple bending of the strips 2.3, 2.4, these strips 2.3, 2.4 have a lower height than the edge strips 2.1, 2.2, 2.8, 2.9, and the central strip 2.5.
[0047] Between the other two edge strips 2.8, 2.9 and the central strip 2.5, two multiply curved strips, the sixth strip 2.6 and the seventh strip 2.7, are arranged. The sixth strip 2.6 is arranged next to the central strip 2.5. The sixth strip 2.6 is also split into two segments 2.6.1, 2.6.2. The two segments 2.6.1, 2.6.2 have different lengths, wherein the first segment 2.6.1 starting from the left transverse web 3 is longer than the second segment 2.6.2 starting from the right transverse web 4. The first segment 2.6.1 extends, starting from the left transverse web 3, curved to the top, that means concavely, in the direction of the back side 7 of the packing element 1 to a vertex S6. There, the slope of the segment 2.6.1 changes direction, that means changes the digit sign, and the segment 2.6.1 extends from there in a straight line in the direction towards the front side 6 of the packing element 1 and intersects the second mid-plane M2 in the process. The second segment 2.6.2 extends, starting from the right transverse web 4, curved to the bottom, that means convexly, in the direction towards the back side 7 of the packing element 1. The ends of the two segments 2.6.1 and 2.6.2 are spaced apart and are located on different sides of the first mid-plane M1.
[0048] The seventh strip 2.7 is again a continuous strip having an asymmetrical arch shape and has three vertices S7.1, S7.2, S7.3. The central vertex S7.2 is located on a first side of the first mid-plane M1 facing the back side 7 of the packing element 1, the two other ones, the outer vertices S7.1, S7.3, are located on the other side of the first mid-plane M1 facing the front side 6 of the packing element 1. The central vertex S7.2 has a greater distance to the first mid-plane M1 than the other two vertices S7.1, S7.3. The two outer vertices S7.1, S7.3 have the same distance to the first mid-plane M1. The central vertex S7.2 therefore has a higher amplitude than the two outer vertices S7.1, S7.3. The central vertex S7.2 is located in the left next to the second mid-plane M2, such that the distance from the first, the left transverse web 3 to the central vertex S7.2 is smaller than the distance from the central vertex S7.2 to the second, the right transverse web 4 of the packing element 1. The left region of the strip 2.7, i. e. starting from the left transverse web 3 to the central vertex S7.2, therefore has a smaller wavelength than the right region of the strip 2.7, that means starting from the central vertex S7.2 to the right transverse web 4 of the packing element 1. The sixth strip 2.6 and the seventh strip 2.7 are again lower than the edge strips 2.1, 2.2, 2.8, 2.9 and the central strip 2.5.
[0049] The third, fourth, sixth and seventh strips 2.3, 2.4, 2.6, and 2.7 therefore split the packing element 1 transverse to the longitudinal axis L (see
[0050]
[0051]
[0052] In
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[0055] In
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[0062] The two transverse webs 3, 4 always extend slightly obliquely to the top. The nine strips 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 smoothly pass over into the transverse webs 3, 4.
[0063] The strips 2.3, 2.4, 2.6, 2.7, the low strips, have a lower height than the strips 2.1, 2.2, 2.5, 2.8, 2.9, the high strips.
[0064] The transverse webs are not part of the strips.
[0065] As materials for the packing element, preferably metals, for example high-quality steel, are employed. However, it would also be conceivable to produce such packing elements from plastic. The above-described manufacturing process is, of course, not applicable to packing element of plastic.
LIST OF REFERENCE NUMERALS
[0066] 1 packing element [0067] 2.1 first strip [0068] 2.2 second strip [0069] 2.3 third strip [0070] 2.4 fourth strip [0071] 2.4.1 first segment of fourth strip [0072] 2.4.2 second segment of fourth strip [0073] 2.5 fifth or central strip [0074] 2.6 sixth strip [0075] 2.6.1 first segment of sixth strip [0076] 2.6.2 second segment of sixth strip [0077] 2.7 seventh strip [0078] 2.8 eighth strip [0079] 2.9 ninth strip [0080] 3 left transverse web [0081] 4 right transverse web [0082] 5 bead [0083] 6 front side of packing element [0084] 7 back side of packing element [0085] 8 left side of packing element [0086] 9 right side of packing element [0087] M1 first mid-plane [0088] M2 second mid-plane [0089] L longitudinal axis of packing element [0090] V volume of packing element [0091] b width of strips [0092] l length of strips [0093] S1 vertex of first strip [0094] S2 vertex of second strip [0095] S3.1 first vertex of third strip [0096] S3.2 second vertex of third strip [0097] S3.3 third vertex of third strip [0098] S4 vertex of fourth strip [0099] S5 vertex of fifth strip [0100] S6 vertex of sixth strip [0101] S7.1 first vertex of seventh strip [0102] S7.2 second vertex of seventh strip [0103] S7.3 third vertex of seventh strip [0104] S8 vertex of eighth strip [0105] S9 vertex of ninth strip