Embolic Occlusion Device And Method
20210259699 · 2021-08-26
Assignee
Inventors
- Robert Rosenbluth (Aliso Viejo, CA, US)
- Brian J. Cox (Aliso Viejo, CA, US)
- William R. Patterson (Aliso Viejo, CA, US)
Cpc classification
A61B17/12163
HUMAN NECESSITIES
International classification
Abstract
An occlusion device including a tubular braided member having a first end and a second end and extending along a longitudinal axis, the tubular braided member having a repeating pattern of larger diameter portions and smaller diameter portions arrayed along the longitudinal axis, and at least one metallic coil member extending coaxially along at least a portion of the braided member, the at least one metallic coil member having an outer diameter and an inner diameter, wherein the smaller diameter portions of the tubular braided member have an outer diameter and an inner diameter, and wherein at least one of the outer diameter and inner diameter of the tubular braided member is configured to closely match a directly opposing diameter of the metallic coil member.
Claims
1. An embolic device, comprising: a distal coil; a proximal coil; and, an expandable braided member having a first tapered section tapering to the distal coil, a second tapered section tapering to the proximal coil, and a continuous section between the first and second tapered sections, the braided member having a longitudinal axis when arranged in a straight configuration; the continuous section, when in an expanded state has an expanded consistent dimension, measured perpendicularly from the longitudinal axis.
2. The embolic occlusion device of claim 1, wherein the expandable braided member is composed of one or more drawn filled tubes.
3. The embolic occlusion device of claim 1, wherein the distal coil and the proximal coil utilize platinum.
4. The embolic occlusion device of claim 1, wherein the continuous section has a circular cross-section.
5. The embolic occlusion device of claim 1, wherein the first tapered section extends from a distal end of the braided member to a first end of the continuous section.
6. The embolic occlusion device of claim 1, wherein the second tapered section extends from a proximal end of the braided member to a second end of the continuous section.
7. The embolic occlusion device of claim 1, wherein at least one of the first and second tapered sections is conical.
8. An embolic device, comprising: a braided member having a distal end, a proximal end, and including: an elongate portion having a consistent width; a distal tapered portion extending from the distal end of the braided member to a first end of the elongate portion; a proximal tapered portion extending from the proximal end of the braided member to a second end of the elongate portion; a first hub connected to the distal end of the braided member; and, a second hub connected to the proximal end of the braided member.
9. The embolic occlusion device of claim 8, wherein the braided member is composed of a plurality of drawn filled tubes.
10. The embolic occlusion device of claim 8, wherein the elongate portion has a circular cross-section.
11. The embolic occlusion device of claim 8, wherein the first hub and the second hub are coils.
12. The embolic occlusion device of claim 11, wherein the coils utilize platinum.
13. The embolic occlusion device of claim 8, wherein at least one of the distal and proximal tapered portions is conical.
14. An embolic device, comprising: a radiopaque distal coil; a radiopaque proximal coil; a braided member extending from the radiopaque distal coil to the radiopaque proximal coil, the braided member being composed of one or more drawn filled tubes.
15. The embolic occlusion device of claim 14, wherein the radiopaque distal coil and the radiopaque proximal coil utilize platinum.
16. The embolic occlusion device of claim 14, wherein the braided member has a continuous width portion, a first tapered portion at a first end of the continuous width portion, and a second tapered portion at a second end of the continuous width portion.
17. The embolic occlusion device of claim 14, wherein the braided member is composed of a plurality of drawn filled tubes.
18. The embolic occlusion device of claim 14 wherein the braided member comprises an elongate portion having a consistent width.
19. The embolic occlusion device of claim 18 wherein the elongate portion extends between two tapered portions.
20. The embolic occlusion device of claim 18 wherein the elongate portion comprises a cylindrical cross-section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0010]
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DETAILED DESCRIPTION
[0020] The embodiments of the present disclosure provide for more advanced and improved occlusion devices, for example an occlusion device in the form of an elongate, expandable embolic device 100 (
[0021] In the embodiment of
[0022] Several embodiments of occlusion devices 210, 310, 410 are shown in
[0023] For tensile integrity of any of the occlusion devices 210, 310, 410, a stretch resistant thread or filament 354 (
[0024] The coil members 216, 316 in the embodiments of
[0025] In some embodiments, the braided members may form discs or globular shapes. In
[0026] In some embodiments, the total surface area, defined as the surface area of all the filamentary elements that comprise the braided member(s) 112, 212, 312, 412 of the occlusion device 110, 210, 310, 410 may be between about two times and about fifty times the total surface area of a similar length standard helical embolic coil. Further, a standard embolic coil has an even lower effective surface area, as only the outer surface is in contact with flowing blood. Thus, the effective surface area of a conventional embolic coil is not substantially greater than the surface area of the cylinder formed by the primary wind of the coil. The inner surface of the coil is generally only in contact with blood that seeps into the coil and not with flowing blood. Thus, the effective surface area of a conventional embolic coil would be only marginally greater than its external surface area. The external surface area may be approximated by the surface area equation for a cylinder where the radius is the radius of the primary wind of the coil. In some embodiments, the total effective surface area of the occlusion device 110, 210, 310, 410, defined as the total surface area of all filaments that come into contact with flowing blood, may be between about ten times and about one hundred times that of a similar length conventional embolic coil. The surface area of a cylinder may be calculated by:
Surface of the cylinder=2nr×L [0027] Where r is the radius, and [0028] L is the length
[0029] In some embodiments, the braided member 112, 212, 312, 412 may form a substantially closed volume (other than the pores of the braid). In some embodiments, such as the braided member 512 of the occlusion device 510 of
[0030]
[0031] Alternatively, the embolic device 610 may have a unitary coil forming an axial inner core between the end caps 636, 638, and the expandable braided mesh portion 612 may form a coaxial outer element disposed around the coil and likewise secured to the end caps 636, 638. In either case, the embolic device 610 is detachably connected to the distal end of a delivery device or pusher 658 by means such as a severable tether 138 (
[0032] As illustrated in
[0033] In any of the embodiments described herein, the expandable braided member 112, 212, 312, 412, 512, 612 can be a braid of wires, filaments, threads, sutures, fibers or the like, that have been configured to form a fabric or structure having openings (e.g., a porous fabric or structure). The braided member 112, 212, 312, 412, 512, 612 and the coil member 116, 216, 316, 416, 516, 616 can be constructed using metals, polymers, composites, and/or biologic materials. Polymer materials can include polyesters, for example Dacron® or polyethylene terephthalate (PET), polypropylene, nylon, Teflon®, PTFE, ePTFE, TFE, TPE, PLA, silicone, polyurethane, polyethylene, ABS, polycarbonate, styrene, polyimide, Polyether block amide, such as PEBAX®, thermoplastic elastomers, such as Hytrel®, poly vinyl chloride, HDPE, LDPE, Polyether ether ketone, such as PEEK, rubber, latex, or other suitable polymers. Other materials known in the art of vascular implants can also be used. Metal materials can include, but are not limited to, nickel-titanium alloys (e.g. Nitinol), platinum, cobalt-chrome alloys, 35N LT®, Elgiloy®, stainless steel, tungsten or titanium. In certain embodiments, metal filaments may be highly polished or surface treated to further improve their hemo-compatibility. In some embodiments, it is desirable that the occlusion device 110, 210, 310, 410, 510, 610 be constructed solely from metallic materials without the inclusion of any polymer materials, i.e. polymer free.
[0034] In any of the embodiments described herein, the coil member(s) 116, 216, 316, 416, 516, 616 and/or braided member(s) 112, 212, 312, 412, 512, 612 may be heat-set into a secondary coil (such as the secondary form 664 of
[0035] For braided portions, components, or elements, the braiding process can be carried out by automated machine fabrication or can be performed by hand. For some embodiments, the braiding process can be carried out by the braiding apparatus and process described in U.S. Pat. No. 8,261,648, entitled “Braiding Mechanism and Methods of Use” by Marchand et al., which is herein incorporated by reference in its entirety. In some embodiments, a braiding mechanism may be utilized that comprises a disc defining a plane and a circumferential edge, a mandrel extending from a center of the disc and generally perpendicular to the plane of the disc, and a plurality of actuators positioned circumferentially around the edge of the disc. A plurality of filaments are loaded on the mandrel such that each filament extends radially toward the circumferential edge of the disc and each filament contacts the disc at a point of engagement on the circumferential edge, which is spaced apart a discrete distance from adjacent points of engagement. The point at which each filament engages the circumferential edge of the disc is separated by a distance “d” from the points at which each immediately adjacent filament engages the circumferential edge of the disc. The disc and a plurality of catch mechanisms are configured to move relative to one another to rotate a first subset of filaments relative to a second subset of filaments to interweave the filaments. The first subset of the plurality of filaments is engaged by the actuators, and the plurality of actuators is operated to move the engaged filaments in a generally radial direction to a position beyond the circumferential edge of the disc. The disc is then rotated a first direction by a circumferential distance, thereby rotating the second subset of filaments a discrete distance and crossing the filaments of the first subset over the filaments of the second subset. The actuators are operated again to move the first subset of filaments to a radial position on the circumferential edge of the disc, wherein each filament in the first subset is released to engage the circumferential edge of the disc at a circumferential distance from its previous point of engagement. Such a braiding apparatus may allow for the mixing of different wire diameters to a greater extent than is generally achievable with conventional carrier-type braiders. Further, such a braiding mechanism may allow for the braiding of very fine wires with a lower rate of breakage.
[0036] The process of fabrication of the occlusion device 110, 210, 310, 410, 510, 610 may comprise a method for braiding filaments to form a tubular medical implant device, comprising the steps of: providing a plurality of filaments, an automated mechanism configured to move the filaments in discrete radial and rotational movements, and weights for attachment to each filament; attaching a plurality of filaments to the mandrel and extending the filaments radially from the mandrel; placing each of the filaments in tension using the weights; operating the braiding mechanism to move the filaments in a series of discrete radial and rotational movements; and, forming a tubular braid about the mandrel.
[0037]
[0038] In some embodiments, braid filaments of varying diameters may be combined in all or portions of the braided member 112, 212, 312, 412, 512, 612 to impart different characteristics, e.g. stiffness, elasticity, structure, radial force, pore size, embolic filtering ability, and/or other features. For example, in the embodiment shown in
[0039] As used herein, “pore size” of the braided member 112, 212, 312, 412, 512, 612 refers to the diameter of the largest circle 162 that fits within an individual cell of a braid (see
[0040] In some embodiments, the braided member 112, 212, 312, 412, 512, 612 filament count is greater than 30 filaments per inch. In one embodiment, the total filament count for the braid is between about 30 and about 280 filaments, in other embodiments between about 60 and about 200 filaments, or in further embodiments between about 48 and about 160 filaments. In some embodiments, the total filament count for the braided member 112, 212, 312, 412, 512, 612 is between about 70 and about 240 filaments.
[0041] Since the moment of inertia is a function of filament diameter to the fourth power, a small change in the diameter greatly increases the moment of inertia. Thus, a small change in filament size can have substantial impact on the deflection at a given load and thus the compliance of the device. Thus, the stiffness can be increased by a significant amount without a large increase in the cross-sectional area of a collapsed profile of the device. This may be particularly important as device embodiments are made larger to treat larger sites, organs or defects. As such, some embodiments of devices for treatment of a target site may be formed using a combination of filaments with a number of different diameters such as 2, 3, 4, 5, or more different diameters or transverse dimensions. In device embodiments where filaments with two different diameters are used, some larger filament embodiments may have a transverse dimension of about 0.0015 inches to about 0.005 inches, and some small filament embodiments may have a transverse dimension or diameter of about 0.0006 inches to about 0.0015 inches. The ratio of the number of large filaments to the number of small filaments may be between about 4 and 16 and may also be between about 6 and 10. In some embodiments, the difference in diameter or transverse dimension between the larger and smaller filaments may be less than about 0.003 inches, and in other embodiments, less than about 0.002 inches. In some embodiments, the difference in diameter or transverse dimension between the largest and smallest filaments may be more than about 0.0075 inches, and in other embodiments, more than about 0.0125 inches.
[0042] In any of the embodiments described herein, the braided member 112, 212, 312, 412, 512, 612 may comprise two or more layers. For embodiments with a plurality of layers, the inner layer may comprise larger filaments on average or a greater number of large filaments relative to the outer layer(s) and thus be a structural layer that is configured to drive the outer braid layer(s) radially outward. The outer braid layers may be occlusive layers comprising very fine wires, the type of which have not normally been used in occlusive implants. In some embodiments, the average diameter of filaments of an occlusive braid may be less than about 0.001 inches and in some embodiments between about 0.0004 inches and about 0.001 inches.
[0043] In some embodiments one or more eluting filament(s) may be interwoven into the braided member 112, 212, 312, 412, 512, 612 to provide for the delivery of drugs, bioactive agents or materials. The interwoven filaments may be woven into the lattice structure after heat treating (as discussed herein) to avoid damage to the interwoven filaments by the heat treatment process. In some embodiments, some or all of the occlusion device may be coated with various polymers or bioactive agents to enhance its performance, fixation and/or biocompatibility. In other embodiments, the device may incorporate cells and/or other biologic material to promote sealing and/or healing.
[0044] Embodiments for deployment and release of therapeutic devices, such as deployment of embolic devices or stents within the vasculature of a patient, may include connecting such a device via a releasable connection to a distal portion of a pusher or other delivery apparatus member. For example, the delivery and detachment apparatus 658 in
[0045] With regard to the above detailed description, like reference numerals used therein refer to like elements that may have the same or similar dimensions, materials and configurations. While particular forms of embodiments have been illustrated and described, it will be apparent that various modifications can be made without departing from the spirit and scope of the embodiments. Accordingly, it is not intended that the invention be limited by the foregoing detailed description.