IN-CROP WEED CLIPPING IMPLEMENT
20210267110 · 2021-09-02
Inventors
Cpc classification
A01D75/306
HUMAN NECESSITIES
A01D75/002
HUMAN NECESSITIES
A01B73/046
HUMAN NECESSITIES
International classification
Abstract
An implement for clipping weeds in a field, where the weeds are standing taller than the crop. The implement comprises a plurality of rotatable blades on a frame, with variable height adjustment means to elevate the frame and position the blades above the crop but at a level sufficient to clip the upper portions of the weeds, The blades are powered by PTO-driven shaft segments, the segments connected by U-joints, wherein the implement further comprises alignment means for aligning the U-joints so that the frame can be folded for transport without damaging the shafts or U-joints.
Claims
1. An agricultural implement for clipping weeds in a field containing a crop, the crop having an average crop height, the implement comprising: a frame; a plurality of rotatable blades mounted on the frame for clipping the weeds; drive means for rotating the plurality of rotatable blades; and a plurality of wheels connected to the frame by variable height adjustment means, the wheels for use in moving the implement in the field; the variable height adjustment means configured to selectively raise or lower the frame relative to the plurality of wheels to position the plurality of rotatable blades at a height sufficient to clip the weeds above the average crop height.
2. The implement of claim 1 wherein each of the plurality of rotatable blades is a mower blade depending beneath the frame.
3. The implement of claim 1 wherein the drive means comprise a power take-off output from a tractor, the tractor used to pull the implement through the field.
4. The implement of claim 1 wherein the drive means comprise at least one gearbox, the at least one gearbox connected to at least one of the plurality of rotatable blades by means of a belt, such that actuation of the gearbox causes the belt to rotate the at least one of the plurality of rotatable blades for clipping the weeds.
5. The implement of claim 1 wherein the front wheels are castor wheels.
6. The implement of claim 1 wherein the frame comprises a series of laterally aligned frame members, each of the frame members hingedly connected to adjacent frame members.
7. The implement of claim 6 further comprising at least one power cylinder connecting adjacent frame members and operable to rotate the adjacent frame members relative to each other.
8. The implement of claim 6 wherein: the frame comprises a central frame member; and the drive means comprise a primary gearbox situated on the central frame member and a secondary gearbox situated on each of the frame members immediately adjacent the central frame member; the primary gearbox is operably connected to each secondary gearbox by a respective shaft to actuate each secondary gearbox; and each secondary gearbox is connected by means of a belt to the at least one rotatable blade mounted on the respective frame member, such that actuation of the secondary gearbox causes the belt to rotate the at least one rotatable blade for clipping the weeds.
9. The implement of claim 6 wherein: the frame comprises a central frame member; and the drive means comprise a primary gearbox situated on the central frame member and a secondary gearbox situated on each of the frame members immediately adjacent the central frame member; the primary gearbox is operably connected to each secondary gearbox to actuate each secondary gearbox by a respective inner shaft and outer shaft, the inner and outer shafts connected by a universal joint at a hinge line between the central frame member and each of the adjacent frame members; each secondary gearbox is connected by means of a belt to the at least one rotatable blade mounted on the respective frame member, such that actuation of the secondary gearbox causes the belt to rotate the at least one rotatable blade for clipping the weeds; and each of the universal joints is timed to allow rotation of the adjacent frame members relative to each other.
10. The implement of claim 6 wherein: the frame comprises a central frame member, a lateral frame member on each side of the central frame member, and a peripheral frame member on a side of each lateral frame member opposite to the central frame member; and the drive means comprise a primary gearbox situated on the central frame member and a secondary gearbox situated on each of the lateral frame members and the peripheral frame members; the primary gearbox is operably connected by a shaft to each secondary gearbox on the lateral frame members to actuate each secondary gearbox on the lateral frame members; each secondary gearbox on the lateral frame members is operably connected by a shaft to the secondary gearbox on the adjacent peripheral frame member to actuate each secondary gearbox on the peripheral frame members; each shaft comprises an inner shaft and an outer shaft, the inner and outer shafts connected by a universal joint at a hinge line between adjacent frame members; and each of the universal joints is timed to allow rotation of the adjacent frame members relative to each other.
11. The implement of claim 1 wherein the variable height adjustment means comprise power cylinders for selectively rotating the wheels away from or toward the frame to respectively raise or lower the frame relative to the wheels to position the plurality of rotatable blades at a height sufficient to clip the weeds above the average crop height.
12. The implement of claim 11 further comprising a pivot framework to maintain the frame generally parallel to the ground at a selected height.
13. The implement of claim 2 further comprising a plurality of generally vertical tines spaced along either or both of a leading edge and a trailing edge of the frame, the tines extending downwardly from the frame to a level lower than the mower blades.
14-29. (canceled)
30. A method for weed control in a standing crop, the method comprising the steps of: a. providing a movable frame comprising: a plurality of cutting members configured for clipping weeds; and a plurality of ground-engaging wheels having an adjustable distance from the frame; b. determining an average crop height level and an average weed height level for the standing crop; c. where the average weed height level is greater than the average crop height level, adjusting the distance between the wheels and the frame such that the cutting members are at a height between the average crop height level and the average weed height level; d. actuating the cutting members; and e. moving the frame through the standing crop, allowing the cutting members to cut off tops of the weeds.
31. The method of claim 30 wherein the method comprises repeating steps b. through e. at a plurality of times throughout a growing season of the standing crop.
32. The method of claim 30 wherein the movable frame is pulled by a tractor through the standing crop and a power take-off of the tractor is used to drive the cutting members.
33. The method of claim 32 wherein actuating the cutting members comprises: providing at least one gearbox on the frame, the gearbox connected to the power take-off by means of a shaft; and connecting the gearbox by a belt to the cutting members; such that actuation of the gearbox by the power take-off causes the belt to rotate the cutting members to cut off the tops of the weeds.
34. The method of claim 30 wherein the frame comprises a central frame member and a lateral frame member, the central frame member and the lateral frame member hingedly connected for relative rotation, the method comprising the further steps after step e. of: rotating the lateral frame member upwardly and out of horizontal; and transporting the frame away from the standing crop.
35. The method of claim 30 wherein the frame comprises a central frame member and two lateral frame members hingedly connected to opposite sides of the central frame member for relative rotation, the method comprising the further steps after step e. of: rotating the lateral frame members upwardly and out of horizontal; and transporting the frame away from the standing crop.
36. The method of claim 30 wherein adjusting the distance between the wheels and the frame is achieved by using power cylinders to rotate the wheels toward or away from the frame.
37. The method of claim 30 further comprising the step of maintaining the frame generally parallel to the ground during the step of adjusting the distance between the wheels and the frame.
38. A method for in-crop weed clipping comprising the steps of: a. providing a movable frame comprising: a plurality of cutting members; and a plurality of ground-engaging wheels having an adjustable distance from the frame; b. determining an average crop height level and an average weed height level for a field containing both a crop and weeds; c. where the average weed height level is greater than the average crop height level, adjusting the distance between the wheels and the frame such that the cutting members are at a height between the average crop height level and the average weed height level; d. actuating the cutting members; and e. moving the frame through the field, allowing the cutting members to cut off tops of the weeds.
39. The method of claim 38 wherein the method comprises repeating steps b. through e. at a plurality of times throughout a growing season of the crop.
40. The method of claim 38 wherein the movable frame is pulled by a tractor through the crop and a power take-off of the tractor is used to drive the cutting members.
41. The method of claim 40 wherein actuating the cutting members comprises: providing at least one gearbox on the frame, the gearbox connected to the power take-off by means of a shaft; and connecting the gearbox by a belt to the cutting members; such that actuation of the gearbox by the power take-off causes the belt to rotate the cutting members to cut off the tops of the weeds.
42. The method of claim 38 wherein the frame comprises a central frame member and a lateral frame member, the central frame member and the lateral frame member hingedly connected for relative rotation, the method comprising the further steps after step e. of: rotating the lateral frame member upwardly and out of horizontal; and transporting the frame away from the crop.
43. The method of claim 38 wherein the frame comprises a central frame member and two lateral frame members hingedly connected to opposite sides of the central frame member for relative rotation, the method comprising the further steps after step e. of: rotating the lateral frame members upwardly and out of horizontal; and transporting the frame away from the crop.
44. The method of claim 38 wherein adjusting the distance between the wheels and the frame is achieved by using power cylinders to rotate the wheels toward or away from the frame.
45. The method of claim 38 further comprising the step of maintaining the frame generally parallel to the ground during the step of adjusting the distance between the wheels and the frame.
46-51. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0079] In the accompanying Figures, which illustrate an exemplary embodiment of the present invention:
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[0091] The exemplary embodiment of the present invention will now be described with reference to the accompanying Figures.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENT
[0092] Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. The following description of an example of the invention is not intended to be exhaustive or to limit the invention to the precise forms of any exemplary embodiment. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
[0093] In addition to the drawings, photographs of a prototype implement have been included as
[0094] As indicated above, the present invention is directed to an implement and method for clipping the tops of weeds in a field having a standing crop, where the weeds have grown to a height greater than that of the crop. The implement comprises a plurality of cutting blades rotatably mounted on a frame, and the blades can be set to various desired levels using a variable height adjustment mechanism, which will be described in the exemplary embodiment below. In the exemplary embodiment, the frame comprises five laterally aligned frame members: a central frame member, right and left lateral frame members, and right and left peripheral frame members. Each of the frame members is the mounting point for five cutting blades. The peripheral and lateral frame members can be folded upwardly and toward the implement centre line for transport and/or storage of the implement. As the cutting blades are powered by shafts extending laterally across the implement, the shafts are divided by U-joints located at frame hinge lines, and the U-joints are timed so that a single point of adjustment can ensure that all U-joints are rotated to a position allowing folding of the frame members without damaging the U-joints or shafts.
[0095] Turning now to
[0096] A central feature of the present invention is the ability to raise and lower the cutting blades to desired heights dictated by the relative heights of the standing crop and the weeds. For example,
[0097] The variable height adjustment means are best shown in
[0098] A ground-engaging rear wheel (tire and rim) 7 is rotatably mounted on a rear axle 6. Wheels 59 and 61 are likewise connected to the frame 5, though shown without connecting components so as not to obscure the drawing. Wheels 7, 59 and 61 (on both sides of the implement) are fixed-axle wheels to avoid skewing or sidetracking of the implement, especially on hilly land. The rear axle 6 is connected at an opposite end to the frame 5 at an upper pivot 23. An hydraulic cylinder 20 (having an upper pivot axis 21) is mounted to the frame 5 using a mounting bracket 19 via a leveling screw 18. The cylinder 20 raises and lowers the rear axle (as described below) to control frame 5 height adjustment. The cylinder 20 is powered by the hydraulic system of the tractor, and one skilled in the art would be able to arrange a conventional means to power the cylinder 20 accordingly. As hydraulic cylinders 20 are present for each wheel-frame connection across the width of the implement, it is preferable to have all hydraulic cylinders 20 connected in series for simultaneous actuation.
[0099] The lower pivot 22 of the cylinder 20 connects to the rear axle 6 to rotate the rear axle 6 toward or away from the horizontal, thus respectively reducing or increasing the vertical distance between the frame 5 and the ground-engaging wheel 7.
[0100] The rear axle 6 is also pivotably connected to a connector shaft 15 at a rear pivot 17. The connector shaft 15 is a linkage that connects the rear axle 6 to a front axle 13 at a front pivot 16 to provide power to rotate the front axle 13. As the cylinder 20 extends and forces the rear axle 6 to rotate downwardly out of the horizontal, the connector shaft 15 moves rearwardly, which causes the front axle 13 to rotate away from the horizontal.
[0101] Turning to the front axle assembly, a rear end of the front axle 13 is pivotably mounted to a mounting bracket 14. An upper arm 12 also has a rear end pivotably mounted to the mounting bracket 14. The mounting bracket 14 is connected to an upper surface of the frame 5 at a forward edge of the frame 5. The forward ends of the front axle 13 and upper arm 12 are pivotably connected to a castor wheel pivot bracket 8, which pivot bracket 8 is connected to a castor wheel arm 9. The castor wheel arm 9 is for receiving a castor wheel 11, and the arm 9 is pivotably connected at axis 10 to the bracket 8 for pivoting of the castor wheel 11. Castor wheels 58 and 60 are likewise connected to the frame 5, though shown without connecting components so as not to obscure the drawing. Wheels 11, 58 and 60 (on both sides of the implement) are castor wheels to avoid side-loading the wheels, rims and axles when turning the implement. The front 11, 58, 60 and rear 7, 59, 61 wheels are aligned to reduce potential impact on the standing crop through which the implement passes.
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[0103] In the exemplary embodiment, means are provided to prevent hydraulic fluid flow back to the tractor once the desired frame 5 height has been achieved.
[0104] As indicated above, the above description of the variable height adjustment means applies to the wheel-frame connection points across the width of the implement, six points in total.
[0105] The frame 5 may be optionally provided with protective belting, as shown in the photographs in
[0106] The front wheels 11 on the lateral and peripheral frame members 56, 57 may be provided with crop dividers to protect the crop 45, again as shown in the photographs in the Figures.
[0107] Turning now to
[0108] A primary gearbox 26 is mounted on the central frame member, and it is driven by the PTO 2 of the tractor. The primary gearbox 26 distributes power to the other gearboxes for powering the cutting blades 25. The PTO 2 is connected to a PTO telescoping drive shaft 35 by means of a U-joint 34, and the PTO telescoping drive shaft 35 is provided with a second U-joint 36 at an opposite, rearward end. The hitch beam 4 is provided with pillow block bearings 39 for receipt of another drive shaft segment 38, which drive shaft segment 38 is connected at its forward end to the U-joint 36. The drive shaft segment 38 is provided with an alignment slot 37, which is discussed below.
[0109] The rearward end of the drive shaft segment 38 is connected to a U-joint 40, which in turn is connected to a forward end of a secondary telescoping drive shaft 41. The rearward end of the secondary telescoping drive shaft 41 is connected to a U-joint 42. The rearward end of the U-joint 42 connects to a drive shaft segment that in turn connects to the primary gearbox 26 via a sprocket coupler 33.
[0110] The primary gearbox 26, thus powered by the PTO 2 through the aforementioned series of drive shaft segments and U-joints, in turn powers a secondary gearbox 27 through a sprocket coupler 28. The secondary gearbox 27 drives the hub assembly 24 for the cutter blades 25 on the central frame member. The primary gearbox 26 also powers secondary gearboxes 55 and 62 on the lateral frame members 56 immediately adjacent the central frame member, through sprocket couplers 67 (shown in
[0111] Each secondary gearbox 27, 55, 62 powers an 11-inch triple v-belt pulley 29 to drive the hub assemblies 24. A v-belt 30 connects each 11-inch pulley 29 to a 5-inch pulley 31 on a hub assembly 24. In this way, the power from the PTO 2 is transferred through a series of shafts, U-joints and sprocket couplers to all five hub assemblies 24, thus providing power to rotate the cutting blades 24 to cut the tops of the weeds 46.
[0112] Turning now to
[0113] The right and left lateral frame members 56 are connected to the central frame member by forward and rearward pivot connections 47, 48, to allow the frame members 56 to be folded upwardly along the connecting hinge line. As the drive shaft from the primary gearbox 26 to the secondary gearbox 55 passes across this hinge line, pivoting the adjacent frame members would damage the shaft. Therefore, the exemplary embodiment incorporates an intervening U-joint 49 at the hinge line, which when properly aligned allows for folding across the U-joint 49 without any undesired bending of the shaft. The peripheral frame members 57 are likewise provided with forward and rearward pivot connections 50, 51, with a U-joint 52 bisecting the drive shaft 53 to allow upward folding of the peripheral frame member 57 relative to the adjacent lateral frame member 56. The drive shaft 53 is connected to the secondary gearbox 55 by means of a sprocket coupler 54.
[0114] As can best be seen in
[0115] To enable folding of the lateral and peripheral frame members 56, 57, the exemplary embodiment incorporates hydraulic cylinders 64, 66. The cylinders 64, 66 are powered by the tractor's hydraulic system, and they are pivotably connected to the frame 5 adjacent hinge lines. As can best be seen on the left side of
[0116] Likewise, inner cylinders 64 are located adjacent the hinge line between the central frame member and each lateral frame member 56. Each inner cylinder 64 is pivotably connected at an inner end to a mounting bracket on the central frame member and at an outer end to a mounting bracket on the lateral frame member 56. Thus, when the inner cylinder 64 is actuated to retract the piston, the lateral frame member 56 is pulled into an upward, angled orientation relative to the central frame member.
[0117] In the exemplary embodiment, the outer cylinders 66 are actuated first when folding the lateral and peripheral frame members 56, 57 to a transport/storage orientation. Once the peripheral frame members 57 are folded as shown on the left side of
[0118] Before attempting to fold the frame members, however, it is necessary to ensure that the U-joints are properly aligned to allow folding at the hinge lines between adjacent frame members. If the U-joints are not properly aligned, for example if the pivot axes are off-horizontal (as the U-joints must fold on the same horizontal axes as the frame members), attempting to fold adjacent frame members could cause severe damage to the U-joints and/or adjacent drive shaft segments. To this end, all of the U-joints are timed for simultaneous rotation and alignment, and the drive shaft segment 38 is provided with an alignment slot 37. Turning to
[0119] As a further means to ensure proper alignment of the U-joints, a proximity switch can be incorporated into the hydraulic system to detect alignment of the drive shaft. If the drive shaft is not properly aligned, the proximity switch would sense that condition and deny the passage of hydraulic fluid necessary for folding. Only when the proximity switch detected proper alignment would it allow passage of hydraulic fluid necessary for folding of the frame members 56, 57.
[0120] In accordance with exemplary methods, then, an operator would first determine if weeds 46 in a particular field are higher than the average crop 45 height. If the height difference was enough to allow cutting of the weed 46 tops without harming the crop 45, the operator would haul the above-described implement (in folded orientation) to the field using a tractor. Once in or adjacent the filed, the operator would unfold the implement using the tractor's hydraulic system, by first actuating the inner cylinders 64 to lower the lateral frame members 56 to horizontal, and then by actuating the outer cylinders 66 to lower the peripheral frame members 57 to horizontal. The operator would then determine a cutting height between the crop 45 average height and the weed 46 average height. The operator would then use the tractor's hydraulic system to raise the frame 5 by actuating the cylinders 20, which would rotate the rear axles 6 and front axles 13 as described above to increase the vertical distance between the wheels 7, 11 and the frame 5.
[0121] Once the frame 5 has been raised sufficiently to position the cutting blades 25 at the desired height, the operator can direct power from the tractor's PTO 2 to drive the various shafts and belts, as described above, to rotate the cutting blades 25. With the cutting blades 25 in motion and at the desired height, the operator can drive the tractor through the field, cutting the tops of the weeds 46 while leaving the crop 45 in place.
[0122] Where the heights of the crop 45 and weeds 46 vary across the field, the operator can alter the height of the cutting blades 25 by actuating the cylinders 20. This can be done, if desired, while the tractor is in motion. The operator can repeat this weed clipping process as many times throughout the season as is necessary.
[0123] When clipping of the weeds 46 is completed, the operator can fold the frame members as described above and transport the implement back to storage.
[0124] There are thus numerous advantages inherent in one or more embodiments of the present invention. For example, it is not required that chemical weed treatment be applied to address the presence of weeds in a standing crop. Also, as the approach is purely mechanical, it can be repeated numerous times during the growing season, unlike some chemical treatment options. In addition, using mower blades for the cutting blades (as shown in
[0125] As will be clear from the above, those skilled in the art would be readily able to determine obvious variants capable of providing the described functionality, and all such variants and functional equivalents are intended to fall within the scope of the present invention.
[0126] Unless the context clearly requires otherwise, throughout the description and the claims: [0127] “comprise”, “comprising”, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to”. [0128] “connected”, “coupled”, or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling or connection between the elements can be physical, logical, or a combination thereof [0129] “herein”, “above”, “below”, and words of similar import, when used to describe this specification shall refer to this specification as a whole and not to any particular portions of this specification. [0130] “or”, in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list. [0131] the singular forms “a”, “an” and “the” also include the meaning of any appropriate plural forms.
[0132] Words that indicate directions such as “vertical”, “transverse”, “horizontal”, “upward”, “downward”, “forward”, “backward”, “inward”, “outward”, “vertical”, “transverse”, “left”, “right”, “front”, “back”, “top”, “bottom”, “below”, “above”, “under”, and the like, used in this description and any accompanying claims (where present) depend on the specific orientation of the apparatus described and illustrated. The subject matter described herein may assume various alternative orientations. Accordingly, these directional terms are not strictly defined and should not be interpreted narrowly.
[0133] Where a component (e.g. a circuit, module, assembly, device, drill string component, drill rig system etc.) is referred to herein, unless otherwise indicated, reference to that component (including a reference to a “means”) should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments of the invention.
[0134] Specific examples have been described herein for purposes of illustration. These are only examples. The technology provided herein can be applied to contexts other than the exemplary contexts described above. Many alterations, modifications, additions, omissions and permutations are possible within the practice of this invention. This invention includes variations on described embodiments that would be apparent to the skilled person, including variations obtained by: replacing features, elements and/or acts with equivalent features, elements and/or acts; mixing and matching of features, elements and/or acts from different embodiments; combining features, elements and/or acts from embodiments as described herein with features, elements and/or acts of other technology; and/or omitting combining features, elements and/or acts from described embodiments.
[0135] The foregoing is considered as illustrative only of the principles of the invention. The scope of the claims should not be limited by the exemplary embodiments set forth in the foregoing, but should be given the broadest interpretation consistent with the specification as a whole.