Boom system for breaking and manouevring oversize material
11111648 ยท 2021-09-07
Assignee
Inventors
Cpc classification
E02F3/30
FIXED CONSTRUCTIONS
E21B7/022
FIXED CONSTRUCTIONS
E21B19/08
FIXED CONSTRUCTIONS
E02F3/303
FIXED CONSTRUCTIONS
E21B7/02
FIXED CONSTRUCTIONS
E02F3/301
FIXED CONSTRUCTIONS
E02F9/14
FIXED CONSTRUCTIONS
E02F3/384
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
E02F3/38
FIXED CONSTRUCTIONS
E02F3/96
FIXED CONSTRUCTIONS
International classification
E02F3/30
FIXED CONSTRUCTIONS
E02F3/28
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
E02F3/38
FIXED CONSTRUCTIONS
E21B7/02
FIXED CONSTRUCTIONS
Abstract
The present invention provides a boom system 1 for breaking and manoeuvring oversize material. The boom system 1 is mounted or attached to a vehicle. The boom system 1 comprises a base 2, a column 5 protruding upwardly from the base 2 and a boom arm 3 moveably connectable to the upright column 5 at connection point 16. A moving arrangement 4 is provided to move all or part of the upright column 5 towards and away from the base 2 so that the connection 16 between the boom arm 3 and the upright column is moveable towards and away from the base 2. A mobile crusher comprising a boom system 1 for breaking and manoeuvring oversize material is also provided.
Claims
1. A rock breaker boom system for breaking oversize material and clearing or preventing blockages in a crusher, the rock breaker boom system being adapted to be mounted on or attached to a crusher, the rock breaker boom system comprising: a base; an upright column protruding upwardly from the base; a boom arm moveably connected to the upright column; a dipper arm connectable to the boom arm; a tool head connectable to the dipper arm, the tool head being adaptable for breaking oversized material; an arrangement for rotating the upright column, the arrangement for rotating the upright column being operably coupled between the base and the upright column; and means for moving all or part of the upright column towards and away from the base so that a connection between the boom arm and the upright column is moveable towards and away from the base.
2. The rock breaker boom system as claimed in claim 1, wherein the rock breaker boom system is mountable on a crusher with a hopper, the rock breaker boom system being mountable at a position enabling the rock breaker boom system to engage with material within the hopper of the crusher, wherein the means for moving all or part of the upright column is adaptable to move the connection between the boom arm and the upright column such that the boom arm substantially or completely extends into a space above the hopper.
3. The rock breaker boom system as claimed in claim 2, wherein the rock breaker boom system is mountable so as to be proximal to an upright wall of the hopper of the crusher wherein the means for moving all or part of the upright column is adaptable to move the connection between the boom arm and the upright column towards and away from a top of the upright wall of the hopper.
4. The rock breaker boom system as claimed in claim 3, wherein the means for moving all or part of the upright column is adaptable to move the connection between the boom arm and the upright column to be proximal to, level with, or above the top of the upright wall of the hopper.
5. The rock breaker boom system as claimed in claim 1, further comprising one or more actuators located on an outer side of the boom system.
6. The rock breaker boom system as claimed in claim 1, further comprising a boom arm actuator for actuating the boom arm relative to the upright column wherein the boom arm actuator is locatable on an outer side of the rock breaker boom system.
7. The rock breaker boom system as claimed in claim 1, wherein the arrangement for rotating the upright column comprises a slewing system or at least one telescopic actuator adaptable to rotate the upright column.
8. A crusher comprising a rock breaker boom system for breaking oversize material and clearing or preventing blockages in the crusher, the rock breaker boom system, comprising: a base; an upright column protruding upwardly from the base; a boom arm moveably connected to the upright column; a dipper arm connectable to the boom arm; a tool head connectable to the dipper arm, the tool head being adaptable for breaking oversized material; an arrangement for rotating the upright column, the arrangement for rotating the upright column being operably coupled between the base and the upright column; and means for moving all or part of the upright column towards and away from the base so that a connection between the boom arm and the upright column is moveable towards and away from the base.
Description
(1) In the drawings:
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(31) The boom system 1 is mountable on a vehicle with a hopper 42, and is mountable at a position enabling the boom system 1 to engage with material within a hopper 42 of the vehicle 40. In some arrangements, the boom system 1 is mountable on the vehicle so as to be proximal to the hopper 42 of the vehicle 40 or even to be proximal to an upright wall 43 or upright lateral wall of the hopper 42 of the vehicle 40. In most embodiments, the boom system 1 is mountable on a supporting frame or chassis of the vehicle 40 or hopper 42 to provide additional structural support. The vehicle 40 will typically be a crusher 40, as illustrated in
(32) The moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 in a generally vertical direction. Further, the moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 towards and away from the top of the upright wall 43 of the hopper 42. Moving the connection 16 between the boom arm 3 and the upright column 5 towards the upright wall 43 of the hopper 42 increases the range of motion of the boom arm 3. This is because the boom arm 3 is able to actuate through a greater angle with respect to the upright column 5 before it impacts with the upright wall 43 of the hopper 42. As such, more of the boom arm 3 will extend into the space above the grizzly 41, and the range of motion of the boom system 1 is increased as well as the mechanical advantage. Furthermore, the moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 to a position such that the boom system 1 is able to engage with oversize material in the hopper 42. Further still, the moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 to be proximal to, level with, or above the top of the upright wall 43 of the hopper 42, further maximising the range of motion of the boom arm 3 and the mechanical advantage of the same. Further still, the moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 such that the boom arm 3 substantially or completely extends into the space above the hopper 42. Advantageously, this means that the upright wall 43 of the hopper 42 does not limit movement of the boom arm 3 and the range of motion and mechanical advantage of the boom system 1 is increased. Further still, the moving arrangement 4 is adaptable to move the connection 16 between the boom arm 3 and the upright column 5 such that the boom arm 3 is able to extend substantially horizontally into the space above the hopper 42.
(33) In some arrangements, the boom system 1 is a mobile boom system 1 that is adaptable to remain mounted to the vehicle during transit. In this arrangement, the moving arrangement 4 is adaptable to move the boom system 1 between a compact transport configuration where the boom system 1 does not substantially increase the height or width of the vehicle, to an in-use configuration where the connection 16 between the upright column 5 and the boom arm 3 is moveable towards and away from the top of the wall 43 of the hopper 42. Advantageously, when in the compact transport configuration (see
(34) In the compact transport configuration, the connection 16 between the boom arm 3 and the upright column 5 is in its lower-most position (
(35) In one arrangement, the base 2 is integrally formed with the structural support frame of the vehicle 40 or hopper 42. In an alternative arrangement, the base 2 is fixedly or releasably coupleable to the vehicle 40 or hopper 42. Advantageously, this enables the boom system 1 to be removed from the vehicle 40 after use, such as for maintenance. The fixed or releasable coupling can be performed using a fastening arrangement (not shown), such as a mechanical fixing arrangement. Such mechanical fixing arrangements include bolted arrangements. It is generally desired in this alternative arrangement that the base 2 is mountable on the vehicle 40 without substantial modification to the vehicle.
(36) The boom system 1 comprises one or more actuators (11, 12, 13) locatable on the outer side of the boom system 1 in use. The boom arm 3 is an actuatable boom arm 3. The boom system 1 further comprises a boom arm actuator 11 (
(37) This reduces the risk of accidental contact between the boom arm actuator 11 and the wall of the hopper 42 and it also prevents chips, dust, dirt, grime and falling rock hitting against the boom arm actuator 11 during use. This reduces the risk of damage and down time.
(38) The boom arm 3 is actuatable through an angle of up to 90 degrees with respect to the upright column 5. In some arrangements, the boom arm 3 is actuatable through an angle of up to 120 degrees with respect to the upright column 5. Advantageously, the moving arrangement 4 enables the upright column 5 to be in a more elevated position, while in the in-use configuration, than the columns used in conventional mobile boom systems whilst still maintaining the compact transport configuration. In the in-use configuration, the connection 16 between the upright column 5 and the boom arm 3 can be close to, level with, or extend above the wall 43 of the hopper 42 such that the boom arm 3 extends into the space above the grizzly 41. This is because the connection 16 between the upright column 5 and the boom arm 3 is movable towards and away from the top of the wall 43 of the hopper 42. In this situation, the boom arm 3 can be actuatable through an angle of up to 90 degrees or more with respect to the upright column 5 enhancing the range of motion of the boom system 1.
(39) The boom arm actuator 11 is a telescopic actuator 11, an extensible and retractable ram 11, a pressure-fluid operated ram 11, or a hydraulic ram 11. Alternatively, the boom arm actuator 11 is driven by a motor or screw worm (not shown).
(40) The boom system 1 further comprises a dipper arm 7 (
(41) The dipper arm 7 is an actuatable dipper arm 7. The actuation is provided by a dipper arm actuator 12 (
(42) The dipper arm 7 is actuatable through an angle of up to 90 degrees with respect to the boom arm 3. In some arrangements, the dipper arm 7 is actuatable through an angle of up to 120 degrees with respect to the boom arm 3.
(43) The dipper arm actuator 12 is a telescopic actuator 12, an extensible and retractable ram 12, a pressure-fluid operated ram 12, or a hydraulic ram 12. Alternatively, the dipper arm actuator 12 is driven by a motor or screw worm (not shown).
(44) The tool head 8 is an actuatable tool head 8. The boom system 1 further comprises a tool head actuator 13 for actuating the tool head 8 relative to the dipper arm 7. The tool head actuator 13 is connectable to the dipper arm 7 at or about one end and the tool head 8 at or about the other end. The tool head actuator 13 is locatable on the outer side of the boom system 1 in use. Advantageously, having the tool head actuator 13 on the outer side of the boom system 1 reduces the risk of accidental contact between the tool arm actuator 13 and the wall of the hopper, a common source of damage to the actuators in conventional boom systems. Further, it also prevents or reduces the likelihood of chips, dust, dirt, grime and/or falling rock hitting against the tool head actuator 13 during use. As a consequence, the above arrangement reduces the risk of damage to the boom system 1 and down-time.
(45) The tool head 8 is actuatable through an angle of up to 90 degrees with respect to the dipper arm 7. In some arrangements, the tool head 8 is actuatable through an angle of up to 120 degrees with respect to the dipper arm 7.
(46) The tool head actuator 13 is a telescopic actuator 13, an extensible and retractable ram 13, a pressure-fluid operated ram 13, or a hydraulic ram 13. Alternatively, the tool head 13 actuator is driven by a motor or screw worm.
(47) The tool head 8 is adaptable for breaking and/or manoeuvring oversize material. The tool head 8 comprises an actuatable hammer 10 (
(48) The boom system 1 can further comprises a rotating arrangement 14 for rotating the upright column 5, such as about the vertical axis. The rotating arrangement 14 can comprise a slewing system 14 (
(49) In an alternative arrangement, the rotating arrangement 14 comprises a gear on gear arrangement for rotating the upright column 5.
(50) In a further alternative arrangement, the rotating arrangement 14 comprises at least one telescopic actuator for rotating the upright column 5. The at least one telescopic actuator is an extensible and retractable ram, pressure-fluid operated ram or a hydraulic ram. Alternatively, the telescopic actuator is driven by a motor or screw worm.
(51) The boom system 1 further comprises a power supply (not shown) for driving the boom system 1. The power supply is integral with the boom system 1. The power supply can be a hydraulic power supply.
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(53) The drive arrangement 4 is adaptable to move the internal upright column 21 relative to the external upright column 20 such that the connection 16 between the boom arm 3 and the upright column 5 is moveable towards and away from the base 2. The drive arrangement 4 is located within the length adjustable or telescopic upright column 5. Advantageously, having the drive arrangement 4 locatable within the length adjustable or telescopic upright column 5 reduces the likelihood of chips, dust, dirt, grime and/or falling rock hitting against the drive arrangement 4 during use. As a consequence, the above arrangement reduces the risk of damage to the boom system 1 and down-time.
(54) The drive arrangement 4 comprises at least one actuator 4 having a first end portion connectable to the external upright column 20 or base, for example at connection point 15, and a second end portion connectable to the internal upright column 21, for example at or about connection point 16.
(55) The at least one actuator 4 of the drive arrangement is a telescopic actuator 4, extensible and retractable ram 4, pressure-fluid operated ram 4, or hydraulic ram 4. Alternatively, the drive arrangement 4 is driven by motor or screw worm.
(56) When the at least one actuator 4 is an extensible and retractable ram, the ram 4 is extended when the boom system 1 is in the in-use configuration and retracted when the boom system 1 is in the transport configuration.
(57) In this first embodiment, the base 2 can further comprise a bracing arrangement 30 for structurally supporting the boom system 1 when in use.
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(59) The movable platform 4 is moveably mounted on the base 2 by a drive arrangement 26. The drive arrangement 26 comprises at least one actuator 26, telescopic actuator 26, extensible and retractable ram 26, pressure-fluid operated ram 26 or hydraulic ram 26. Alternatively, the drive arrangement 26 is driven by a motor or screw worm (not shown).
(60) The at least one actuator 26 is connectable to the moveable platform 4 at or about one end and the base 2 at or about the other end. The moveable platform 4 is moveable on the base 2, and can be slideably moveable on the base 2. In most arrangements, a lower end of the at least one actuator 26 is connectable to the moveable platform 4 and an upper end of the at least one actuator 26 is connectable to the base 2.
(61) In arrangements where the at least one actuator 26 is an extensible and retractable ram 26, the ram 26 will be retracted when the boom system 1 is in the in-use configuration and extended when the boom system 1 is in the transport configuration.
(62) The upright column 5 has a height in the range of 80 cm to 120 cm, and most likely a height of 110 cm. The moveable platform is moveable through a range of 30 cm to 60 cm, and most likely through a range of 40 cm.
(63) In most arrangements, the drive arrangement 26 comprises two actuators 26 positioned at opposite lateral sides of the moveable platform 4. Each actuator 26 is connectable to the moveable platform 4 at or about one end and the base 2 at or about the other end. The lower ends of the two actuators 26 can be connectable to the moveable platform 4 and upper ends of the two actuators 26 can be connectable to the base 2. Further, in arrangements where the two actuators 26 are extensible and retractable rams 26, the rams 26 will be retracted when the boom system 1 is in the in-use configuration and extended when the boom system 1 is in the transport configuration.
(64) The moveable platform 4 further comprises a telescopic bracing arrangement 30 for structurally supporting the boom system 1 when in-use. The telescopic bracing arrangement 30 extends from the moveable platform 4 and is connectable to the vehicle on which the boom system 1 is optionally mounted to. The telescopic bracing arrangement 30 increases/decreases in length with the movement of the moveable platform 4.
(65) The base 2 of the boom system 1 is a frame 2. A fastening arrangement (not shown) is provided to fasten the frame the vehicle.
(66) In a third embodiment not expressly shown in the Figures, the boom system 1 comprises a combination of the first and second embodiments outlined above. The moving arrangement 4 of this embodiment comprises a moveable platform 4 moveable mountable to the base 2 and fixedly mountable to the upright column 5. The moveable platform 4 is moveable relative to the base 2 that the moveable platform 4 is mounted on so that the connection 16 between the upright column 5 and the boom arm 3 is moveable towards and away from the base 2. In addition, the upright column 5 is a length adjustable upright column 5, and the moving arrangement 4 further comprises a drive arrangement 4 to increase/decrease the length of the length adjustable upright column 5, and therefore move the boom arm 3 upwards/downwards. It can be appreciated that any of the features described above, such as in relation to the first and second embodiments, can be applied to the third embodiment.
(67) Referring to the drawings and now to
(68) Advantageously, having the valve bank 56 within the base 60 reduces the likelihood of chips, dust, dirt, grime and/or falling rock hitting against this valve bank 56 during use. As a consequence, the above arrangement reduces the risk of damage to the valve bank 56 and down-time. Furthermore, there is a reduced risk of corrosion to this valve bank 56 when it is housed within the base 60. The valve bank 56 which is mounted within the base 60 is movably mounted within the base 60. The valve bank 56 which is mounted within the base 60 is movably mounted within the base 60 below the rotary actuator 62 for moving the upright column 65 relative to the base 60. The valve bank 56 which is mounted within the base 60 is movably mounted on the floor 61 of the base 60 below the rotary actuator 62 for moving the upright column 65 relative to the base 60 which is mounted on the top wall 66 of the base 60. The valve bank 56 is mounted within the base 60 and is rotatably mounted within the base 60. The valve bank 56 which is mounted within the base 60 is movably mounted within the base 60 so as to follow the movement of the upright column 65. The valve bank 56 which is mounted within the base 60 is rotatably mounted within the base 60 so as to follow the rotational movement of the upright column 65. The fluid delivery conduits 47 are operably coupled between the valve bank 56 which is mounted within the base 60 and the actuators 57 to 59. The rotary actuator 62 has a central aperture 71.
(69) The fluid delivery conduits 47 are operably coupled between the valve bank 56 which is mounted within the base 60 and the actuators 57 to 59 extending via the central aperture 71 of the rotary actuator 62. The fluid delivery conduits 47 are hydraulic hoses. Advantageously, the rigid yet flexible and resilient nature of the hydraulic hoses 47 allow the hydraulic hoses to transmit the rotational forces acting on the hoses as a result of the upright column 65 rotating through to the valve bank 56 thereby causing the valve bank 56 to rotate with the rotation of the upright column 65. The valve bank 56 which is mounted within the base 60 is mounted on a rotating assembly 72. The rotating assembly 72 has a housing pipe 73 mounted on the floor of the base 60 via fasteners 74. A valve bank mounting plate 75 is provided on which the valve bank 56 is mounted and the valve bank mounting plate 75 is in turn mounted on turntable mounting plate 76 which sits on the bearing 77 allowing the valve bank 56 to rotate under the influence of the rotating hydraulic hoses 47.
(70) The axis of rotation of the rotating assembly 72 of the valve bank 56 which is mounted within the base 60 and the axis of rotation of the rotary actuator 62 for rotating the upright column 65 relative to the base 60 can be vertically aligned in use. Advantageously, this reduces the forces acting on the hydraulic hoses 47 as the hydraulic hoses 47 pass through the central aperture 71 of the rotary actuator 62 and extend down through the base 60 to the rotating assembly 72 thereby making the force transmission as efficient and aligned as possible by the central positioning of the hydraulic hoses 47.
(71) The hydraulic hoses 47 are spaced radially outwardly from the axis of rotation of the rotating assembly 72 of the valve bank 56 which is mounted within the base 60. Advantageously, this allows the hydraulic hoses 47 to apply a torque to the rotating assembly 72 as the hydraulic hoses 47 are rotated as a result of upright column rotation. The hydraulic hoses 47 are angularly spaced around the axis of rotation of the rotating assembly 72 of the valve bank 56 which is mounted within the base 60. Advantageously, this allows the hydraulic hoses 47 to apply a torque to the rotating assembly 72 as the hydraulic hoses 47 are rotated as a result of upright column rotation.
(72) The working fluid delivery arrangement 53, 54, 55, 83, 84 and 85 see
(73) In the drawings,
(74) Referring to the drawings and now to
(75) The locking pin 88 of the mechanical lock 81 extends laterally through both the external upright column 84 and the internal upright column 85 physically locking them in the extended configuration when the locking pin 88 is biased into the locking position by biasing member 82. The mechanical lock 81 is mounted on the outside of the external upright column 84 with the locking pin 88 in alignment and inserted into the locking aperture 86 of the external upright column 84 with the leading end of the locking pin 88 abutting against the corresponding wall of the internal upright column 85 see
(76) The biasing member 82 is a spring, most preferably a helical spring. The locking pin 88 has an actuating member 91 protruding laterally from the locking pin 88 so as to be engageable with an actuator 92 for retracting the locking pin 88 out of the locking aperture 87 of the internal upright column 85 against the biasing force of the biasing member 82.
(77) The actuator 92 has a wedge 93 mounted on a ram 94, preferably hydraulic in such a way that the wedge 93 is slidable between the outside surface of the external upright column 84 and the actuating member 91 of the locking pin 88 for forcing the locking pin 88 out of the aperture 87 of the internal upright column 85 overcoming the biasing force of the biasing member 82 thereby releasing the upright column 65 from the extended position.
(78) The actuating member 91 of the locking pin 88 is a hard steel bush. Advantageously, this reduces friction during activation of the lock 81 and reduces wear on the wedge 93.
(79) Referring to drawings and now to
(80) The base 60 has a box shaped housing with a floor and an open top wall with one wall be mounted against a wall of the crusher. The housing having removable guards for providing access to all hydraulic and electrical connections, the guards being attached to the housing via fasteners which are accessible to tools for removing and attaching the fasteners when the housing is mounted on the crusher.
(81) In the preceding discussion of the invention, unless stated to the contrary, the disclosure of alternative values for the upper or lower limit of the permitted range of a parameter, coupled with an indication that one of the said values is more highly preferred than the other, is to be construed as an implied statement that each intermediate value of said parameter, lying between the more preferred and the less preferred of said alternatives, is itself preferred to said less preferred value and also to each value lying between said less preferred value and said intermediate value.
(82) The features disclosed in the foregoing description or the following drawings, expressed in their specific forms or in terms of a means for performing a disclosed function, or a method or a process of attaining the disclosed result, as appropriate, may separately, or in any combination of such features be utilised for realising the invention in diverse forms thereof as defined in the appended claims.