Vacuum cleaner
11116369 · 2021-09-14
Assignee
Inventors
Cpc classification
A47L9/0081
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
A47L9/009
HUMAN NECESSITIES
International classification
A47L9/00
HUMAN NECESSITIES
A47L9/14
HUMAN NECESSITIES
A47L5/36
HUMAN NECESSITIES
Abstract
A vacuum cleaner (1) comprising a container (2), a suction unit (60), an air channeling unit (25), operative between the container (2) and the suction unit (60), wherein the air channeling unit (25) comprises: a collector (26) having a suction mouth (27) at an intake side of the air channeling unit (25), a deflector (28) positioned at the intake side and radially extending at least over a central portion of the suction mouth (27), the collector (26) and the deflector (28) delimiting a suction channel (29) connecting the suction mouth (27) to an inlet port (22) of the suction unit (60).
Claims
1. A vacuum cleaner comprising: a container delimiting an inner collection volume; a suction unit provided with a motor and an impeller coupled with the motor, the suction unit having at least one inlet port at an impeller inlet side, and at least one outlet port at an impeller outlet side; and an air channeling unit operative between the container and the suction unit, the air channeling unit having an intake side facing the inner collection volume, wherein the air channeling unit comprises: a collector having a suction mouth at said intake side of the air channeling unit, the collector comprising a peripheral wall having a front edge delimiting an outer perimeter of the suction mouth and an inner wall, which is located radially inside the peripheral wall, the inner wall including an exterior wall portion facing the peripheral wall, an interior wall portion facing the inlet port and a shoulder extending therebetween, and a deflector positioned at said intake side and radially extending at least over a central portion of the suction mouth, the collector and the deflector delimiting a suction channel connecting the suction mouth to the inlet port of the suction unit; wherein on a first side of the shoulder opposite the collection volume, the shoulder receives an annular support body that supports a first axial end the suction unit and further wherein on a second opposite side of the shoulder facing the collection volume, a number of connecting elements extend between the shoulder and a side of the deflector opposite the collection volume such that the deflector is suspended in the middle of the suction mouth.
2. The vacuum cleaner of claim 1, wherein the deflector comprises a base wall and a side wall, the base wall directed transverse to the peripheral wall of the collector, and the side wall emerging from a periphery of the base wall and extending transverse to the base wall.
3. The vacuum cleaner of claim 2, wherein the deflector base wall has a non-flat, convex active surface, with convexity facing the collection volume configured to facilitate airflow deflection towards the periphery of the base wall, wherein a curved wall portion connects the base wall to the side wall, substantially conferring a bowl shape to the deflector, said curved wall portion being configured to facilitate air flow deflection into the suction channel, and wherein the suction mouth has a radial size greater than that of the deflector and the deflector has a radial size greater than that of the suction unit inlet port or the impeller.
4. The vacuum cleaner of claim 2, wherein the suction channel comprises a first tract starting at the suction mouth and upwardly developing between the side wall of the deflector and the peripheral wall of the collector, wherein the first tract delimits a respective airflow volume of tubular shape and—proceeding in the flow direction—presents a continuously decreasing fluid passage cross section.
5. The vacuum cleaner of claim 4, and wherein the side wall of the deflector is positioned between the peripheral wall and the inner wall of the collector, the suction channel comprising a second tract consecutive to and downstream of the first tract—proceeding in the flow direction, wherein the second tract extends downwardly between the inner wall of the collector and the side wall of the deflector, further wherein the second tract delimits a respective airflow volume of tubular shape and—proceeding in the flow direction—presents a continuously decreasing fluid passage cross section.
6. The vacuum cleaner of claim 5, wherein the second tract presents an initial portion having width (A3) of fluid passage cross section greater than the fluid passage cross section of width (A2) of the end portion of the first tract.
7. The vacuum cleaner of claim 5, wherein the suction channel comprises an upwardly directed third tract, consecutive to the second tract and placing into fluid communication an end of the second tract with the inlet port of the suction unit, further wherein the third tract delimits a respective airflow volume of non-tubular shape.
8. The vacuum cleaner of claim 7, wherein the third tract has a width (A5) of fluid passage cross section greater than the fluid passage cross section of width (A4) of the end portion of the second tract and greater than the fluid passage cross section of the width (A6) of the inlet port of the suction unit.
9. The vacuum cleaner of claim 7, wherein the impeller and the motor are arranged one behind the other in an axial direction defining a central axis of symmetry and wherein the first tract, the second tract and the third tract are positioned and configured such as to be symmetric with respect to an ideal plane of symmetry passing through said central axis of symmetry and rotation of the impeller.
10. The vacuum cleaner of claim 9, wherein the deflector and the collector present a geometry of a solid of revolution, are coaxially positioned, and are symmetric with respect to said central axis of symmetry.
11. The vacuum cleaner of claim 7, wherein the first tract, the second tract, the third tract and the inlet port are concentrically positioned so that the air channeling unit has a maximum axial extension in the direction of the central axis of symmetry defined by a maximum axial extension of the peripheral wall of the collector.
12. The vacuum cleaner of claim 7 wherein the suction channel presents a first width (A1) of first tract, a second width (A2) of fluid flow transition over the end of side wall and between first tract and second tract, a third width (A3) of second tract, a fourth width (A4) of fluid flow transition over the end of an exterior wall portion of inner wall and between second tract and third tract, a fifth width (A5) of interior wall portion of inner wall, and a sixth width (A6) of inlet port, wherein the ratio of first and second widths (A1/A2) is 1.3 or higher; the ratio of third and second widths (A3/A2) is 1.3 or higher; the ratio of third and fourth widths (A3/A4) is 1.3 or higher; the ratio of fifth and fourth widths (A5/A4) is 1.3 or higher; and the ratio of fifth and sixth widths (A5/A6) is 1.3 or higher.
13. The vacuum cleaner of claim 7, wherein the first tract, the second tract and the third tract are concentric and intersect a plane defined by an opening to the inlet port.
14. The vacuum cleaner of claim 7, wherein the suction unit is configured and positioned relative to the air channeling unit such that—when the motor is operated—the impeller causes a suction flow which sequentially follows the following flow path: from the inner collection volume through the suction mouth, then upwardly through the first tract, then downwardly through the second tract, then upwardly through the third tract, then upwardly through the inlet port of the suction unit, the impeller and along an outside of the motor.
15. The vacuum cleaner of claim 1 comprising an exhaust unit that further comprises: a collection chamber defining a substantially annular airflow volume that is concentric with said suction unit and positioned around one or more outlet ports of the suction unit to collect air coming from the impeller and convey collected air to an outlet port of the collection chamber; and two symmetrically opposed exhaust channels, each of the two channels surrounding a respective portion of the collection chamber and having an intake end in correspondence of the outlet port of said collection chamber, and an outlet end opposed to the intake end to discharge air drawn in by the suction unit; wherein the outlet end of each of the two exhaust channels is separate and spaced from the outlet end of the other of the two exhaust channels thereby forming two distinct and spaced apart air discharge openings.
16. The vacuum cleaner of claim 15, wherein the first side of the shoulder of the inner wall of the collector forms annular seat configured to receive a foot portion of the annular support body having a head portion supporting the first axial end the suction unit, and wherein a further support body has a foot portion received in an auxiliary seat of the exhaust unit and a head portion active on a second axial end of the suction unit axially opposite to the first axial end, the head portion of the further support body—in cooperation with the head portion of the annular support body—maintaining the suction unit above the container.
17. The vacuum cleaner of claim 1, wherein the annular support body and the connecting elements are made in elastomeric material.
18. The vacuum cleaner of claim 2, comprising a suction hose configured to be connected at an aperture of the container and a collecting bag configured to be housed inside the container and presenting an inlet opening configured to be tightly engaged at the aperture present in the container such as to receive the debris collected via the suction hose, and wherein the collector presents an indent reducing an axial length of the peripheral wall at least for a portion of a peripheral wall perimeter.
19. The vacuum cleaner of claim 1, comprising a head assembly including at least the suction unit, and the air channeling unit removably coupled to a main opening of the container, and a filter extending across the main opening of the container and interposed between the container and the head assembly, further wherein the filter includes a support structure carrying a filtering membrane, wherein the support structure presents a peripheral frame detachably coupled to the head assembly, and a grid portion fixed to the peripheral frame and presenting a plurality of through apertures, and wherein the filter=has a basket like overall conformation such that, when the head assembly is coupled to the container, the filter extends at least in part inside the collection volume and presents a concavity directed towards the head assembly.
20. A vacuum cleaner comprising: a container delimiting an inner collection volume; a suction unit provided with a motor and an impeller coupled with the motor, the suction unit having at least one inlet port at an impeller inlet side, and at least one outlet port at an impeller outlet side; and an air channeling unit operative between the container and the suction unit, the air channeling unit having an intake side facing the inner collection volume, wherein the vacuum cleaner further comprises an exhaust unit comprising: a collection chamber defining a substantially annular airflow volume concentric with said suction unit and positioned around one or more outlet ports of the suction unit to collect air coming from the impeller and convey collected air to an outlet port of the collection chamber, and two opposed exhaust channels, each of the two channels surrounding a respective portion of the collection chamber and having an intake end in correspondence of the outlet port of said collection chamber and a respective outlet end opposed to the intake end to discharge air drawn in by the suction unit; wherein the exhaust unit comprises a V-shaped flow diverter positioned in front of said outlet port of the collection chamber and configured to divide the flow exiting from the same outlet port into respective flow streams directed into said two exhaust channels.
21. The vacuum cleaner of claim 20, wherein the two exhaust channels are symmetrically opposed and substantially identical the one to the other.
22. The vacuum cleaner of claim 20, wherein the outlet end of each of the two exhaust channels is separate and spaced from the outlet end of the other of the two exhaust channels thereby forming two distinct and spaced apart air discharge openings.
23. The vacuum cleaner of claim 22, wherein a respective outlet filter is located at each outlet end of each one of the two exhaust channels.
24. The vacuum cleaner of claim 20, wherein the vacuum cleaner comprises a pad covering an inner surface of the collection chamber surrounding the suction unit.
25. The vacuum cleaner of claim 20, wherein the vacuum cleaner comprises a pad at least covering inner surfaces of said two exhaust channels facing the collection chamber.
26. The vacuum cleaner of claim 20, wherein the outlet end of each exhaust channel comprises a diverging portion which is divergent in shape proceeding away from the intake end and a constant cross section portion consecutive to the diverging portion.
27. The vacuum cleaner of claim 26, further comprising: outlet filters located in correspondence of each one of the outlet ends of the exhaust channels; wherein the constant cross section portion has a flow passage cross section sensibly larger than that of the intake end and terminates at the outlet filters conferring to air flow a direction perpendicular to a front surface of each one of said outlet filters.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Aspects of the present invention will become apparent by reading the following detailed description, given by way of example and not of limitation, to be read with reference to the accompanying drawings, wherein:
(2)
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DEFINITIONS AND CONVENTIONS
(8) In the following description and in the claims the terms listed below have the following specific meaning.
(9) Vertical, horizontal, top, down, upwardly, downwardly: these terms refer to a normal condition of operation of the vacuum cleaner during use, with the head assembly tightly coupled to the container.
(10) Upstream and downstream: refer to the position of parts in relation to the airflow during operation of the vacuum cleaner.
(11) Airflow volume: a volume which is occupied by air.
(12) Tubular: refers to a body or to an airflow volume having an annular (i.e., closed but not necessarily round) cross section.
(13) The widths A1 to A6 and the areas of the fluid passage cross section widths A1, A3, A5 to A6 are measured perpendicular to the axis of symmetry and of rotation 100 of the impeller, while widths A2 and A4 are measured parallel to said axis 100.
(14) Certain components may only be schematically represented and may not be in scale.
DETAILED DESCRIPTION
(15) With reference to
(16) The vacuum cleaner 1 comprises a head assembly designated with reference numeral 9: in the example shown, the head assembly 9 is located at the top side of the vacuum cleaner 1 and is tightly engaged in correspondence of a main opening 10 delimited by a top border 11 of the side wall 12 of the container 2. It should be understood, however, that the container could be designed in a manner different from what is shown in
(17) The head assembly 9 of the presently disclosed non limiting embodiment is detachable from container 2, e.g. by means of latches 13 (see
(18) As shown in
(19) As shown in
(20) The suction unit 60 has at least one inlet port 22, which is located at the inlet side of the impeller, and at least one outlet port 23, which is located at an outlet side of the impeller: in the example shown in
(21) The head assembly 9 also comprises an air channeling unit 25 which, in use conditions, is operative between the container 2 and the suction unit 60; the air channeling unit 25 has an intake side facing the inner collection volume 3: in the example shown, when the head assembly 9 is coupled to the container 2, the air channeling unit 25 develops inside the top portion of the collection volume 3, just above the filter 14 (see
(22) In accordance with aspects of the invention, the air channeling unit 25 comprises a collector 26, having a suction mouth 27 at said intake side of the air channeling unit, and a deflector 28, positioned at said intake side and radially extending at least over a central portion of the suction mouth: more in detail—in the example shown—the collector 26 and the deflector 28 delimit a suction channel 29 which places into fluid communication the suction mouth 27 with the inlet port 22 of the suction unit 60. As it is visible in particular from
(23) Going into further structural detail, and again referring mainly to
(24) The deflector 28 presents a base wall 32, directed transverse to the peripheral wall 30 of the collector 26, and a side wall 33 emerging from a periphery of the base wall 32 and extending transverse to the base wall 32: the side wall 33 of the deflector 28 develops adjacent to and radially inside the peripheral wall 30 of the collector 26. The base wall 32 and the side wall 33 of the deflector are joined by curved wall portion 34 such that the deflector presents a continuous and uninterrupted structure substantially having a bowl shape configured to facilitate air flow deflection from the center to the periphery of the deflector and thus into the suction channel 29.
(25) More in detail, the deflector base wall 32 forms a non-flat, convex, operative surface directed in use towards the collection volume 3 and having convexity facing the bottom of the collection volume 3 (i.e., concave towards motor 20) to facilitate air flow deflection towards the periphery of the base wall 32 as described above.
(26) As already mentioned, the collector 26 and the deflector 28 cooperate to define the suction channel 29. In particular, the collector 26 may comprise an inner wall 35, which is located radially inside the peripheral wall 30 of the same collector. Inner wall 35 includes an exterior wall portion 35a facing peripheral wall 30, an interior wall portion 35b facing inlet port 22 and a shoulder 35c extending therebetween. As it is visible from
(27) In accordance with a further aspect of the invention, tracts 33, 37 and 38 are configured as follows: i. the first tract 36 defines a flow volume of tubular shape and presents—in the flow direction (i.e., moving upwardly with reference to the drawing of
(28) In practice air is sucked in the container 2 under the action of the impeller 21 and efficiently flows through the relatively wide suction mouth 27. Then, air impacts on the surface of the deflector 28 and is diverted into the suction channel 29 where the air flow takes the shape of a continuous and undulated tubular flow volume along the first and second tracts 36, 37 undergoing acceleration, deceleration and acceleration again. Then, the tubular flow volume converges into a non-tubular airflow volume when reaching the third tract and, subsequently, is moved towards the suction unit and enters into the suction unit inlet port. Once inside the suction unit, air moves through the impeller 21 and along an outside of the motor 20 reaching the outlet port or ports 23 of the suction unit 60. Air coming from the outlet port or ports of the suction unit 60 is collected by an exhaust unit 39 (see
(29) Referring again to
(30) For instance, the first tract 36 may present an initial portion having a fluid passage cross section width A1 sensibly greater than the fluid passage cross section width A2. For example, the ratio of cross section widths A1/A2 may be 1.3 or higher. The second tract 37 may present an initial portion having fluid passage cross section width A3 greater than the fluid passage cross section width A2. For example, the ratio of cross section widths A3/A2 may be 1.3 or higher. On the other hand, the initial portion fluid passage cross section width A3 of the second tract 37 may be sensibly greater than the fluid passage cross section width A4. For example, the ratio of cross section widths A3/A4 may be 1.3 or higher. Furthermore, the third tract 38 may presents a fluid passage cross section width A5 greater, in particular constantly greater, than the fluid passage cross section width A4. In particular, the ratio of cross section widths A5/A4 may be 1.3 or higher. Finally, the fluid passage cross section width A5 of the third tract 38 may be substantially constant and also sensibly greater than the fluid passage cross section width A6 of the inlet port 22 of the suction unit. For example, the ratio of cross section widths A5/A6 may be 1.3 or higher. The above configuration allows an efficient acceleration and deceleration of the flow with consequent compression and rarefaction of air which contributes to dampening noise.
(31) It should be noted that according to a further aspect, the first tract, the second tract and the third tract 36, 37, 38 are all positioned and configured such as to be symmetric with respect to an ideal plane of symmetry passing through said central axis of symmetry and of rotation 100 of the impeller.
(32) In particular, the deflector 28 and the collector 26 present a geometry of a solid of revolution and are substantially coaxially positioned and symmetric with respect to said ideal plane: consequently, as shown in
(33) In accordance with another aspect of the invention, the deflector 28 is suspended in the middle of the suction mouth and supported by a number of connecting elements 55 active on a side of the deflector opposite the collection volume 3. Thanks to this provision, the first tract and the second tract form together a continuous tubular flow volume, which—proceeding radially from outside to inside—defines an upwardly and then downwardly directed continuous and uninterrupted flow path: in other words no elements positioned across the flow path defined by the first and second tract disturb the incoming airstream.
(34) The connecting elements 55, which connect the deflector to the collector may be made in elastomeric material and are positioned such as to connect the deflector 28 the inner wall 35, optionally to a radially inner terminal portion (shoulder 35c) of the inner wall.
(35) According to a further aspect, and referring now to
(36) In order to further reduce noise propagation an alveolar pad 46, optionally a foam pad, covers an inner surface 40a of the collection chamber 40 surrounding the suction unit 60: as shown in the figures the alveolar pad substantially covers majority if not all the exposed inner surface of the collection chamber. A further alveolar pad 47, optionally a further foam pad, may be provided to cover the inner surfaces 42a of said two exhaust channels 42 facing the collection chamber.
(37) In accordance with an additional aspect, the suction unit 60 is supported within the vacuum cleaner in a way that further contributes to reduce noise generation and which is particularly simple to manufacture and assemble. In greater detail and referring to
(38) In order to efficiently support the suction unit, the vacuum cleaner includes a further support body 51, optionally in elastomeric material, having a foot portion received in an auxiliary seat of the air exhaust unit and a head portion, which—in cooperation with the head portion of the annular support body 48—supports the suction unit above the container. The further support body 51 has a discoidal shape and its foot portion received in engaged into said auxiliary seat formed on a lid of the air exhaust unit covering said collecting chamber and exhaust channels. The head portion of the further support body has a central recess receiving a corresponding axial protrusion of the suction unit casing in order to axially and radially constrain the top portion of the suction unit. In accordance with an aspect, the further support body 51 and the annular support body 48 are positioned on axially opposed sides of the suction unit and are coaxially disposed whereby the central axis 100 is axis of common symmetry for the annular support body and the further support body. While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included the scope of the appended claims.