SELF-BRACING WATERTIGHT TANK WALL
20210301978 · 2021-09-30
Inventors
Cpc classification
F17C2203/0619
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0345
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0152
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0358
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0643
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2203/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0617
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0379
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0646
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a sealed tank wall used to form a sealed tank for storing a fluid, the wall comprising: a flat frame (3) including a perimeter (4) and longitudinal stiffening members (5) arranged inside the perimeter (4) in a longitudinal direction such that each longitudinal stiffening member extends from one side of the perimeter (4) to an opposite side of the perimeter (4), the perimeter (4) and the longitudinal stiffening members (5) being designed to form openings in the frame (3), lobed walls fastened to the frame (3) by welding about said openings to close said openings, such as to project into a thickness direction orthogonal to the frame (3) and towards the outside of the tank to be formed.
Claims
1. A sealed tank wall used to form a sealed tank for storing a fluid, the wall comprising: a flat frame including a perimeter and longitudinal stiffening members arranged inside the perimeter in a longitudinal direction such that each longitudinal stiffening member extends from one side of the perimeter to an opposite side of the perimeter, the perimeter and the longitudinal stiffening members being designed to form openings in the frame, lobed walls fastened to the frame by welding about said openings to close said openings, such as to project into a thickness direction orthogonal to the frame and towards the outside of the tank to be formed.
2. The tank wall as claimed in claim 1, in which the perimeter has a rectangular shape and comprises a plurality of bars assembled together.
3. The tank wall as claimed in claim 1, in which the frame has complementary stiffening members, the complementary stiffening members having a first end fastened to one side of the perimeter and a second end fastened to an opposite side of the perimeter and complementary stiffening members extending in a transverse direction perpendicular to the longitudinal direction of the longitudinal stiffening members.
4. The tank wall as claimed in claim 1, in which the wall has a thermally insulating barrier fastened to the frame on the outside of the tank to be formed.
5. The tank wall as claimed in claim 4, in which the thermally insulating barrier has an inner surface shaped to match the lobed walls.
6. The tank wall as claimed in claim 4, in which the thermally insulating barrier has an inner layer made of a flexible deformable insulating material and an outer layer made of a rigid insulating material.
7. The tank wall as claimed in claim 1, in which the lobed walls have curved plates with at least two curved sides, and closing plates positioned on the curved sides of the curved plates, the closing plates sealingly linking the curved sides to the frame.
8. The tank wall as claimed in claim 7, in which the curved plates are rectangular curved plates with two curved sides and two straight sides, the straight sides being welded to the frame on either side of an opening.
9. A sealed tank for storing fluid, the tank comprising: an outer structure comprising a plurality of tank walls assembled together to form a prismatic structure delimiting an internal space, at least two of the tank walls being as claimed in claim 1; and internal stiffening members positioned in the internal space of the outer structure to form a lattice structure, each internal stiffening member having a first end fastened to the frame of a first of the at least two tank walls and a second end fastened to the frame of a second of the at least two tank walls opposite the first tank wall, the internal stiffening members being fastened to said frames to absorb a force caused by the pressure in said internal space.
10. The sealed tank as claimed in claim 9, in which an internal stiffening member is positioned level with a longitudinal stiffening member of said frame and extends perpendicular to said tank wall.
11. The sealed tank as claimed in claim 9, in which each of the tank walls is as claimed in claim 1.
12. The sealed tank as claimed in claim 9, in which the internal stiffening members include first stiffening members oriented in a first direction, second stiffening members oriented in a second direction different from the first direction, and third stiffening members oriented in a third direction different from the first direction and from the second direction.
13. The sealed tank as claimed in claim 12, in which the first direction, the second direction and the third direction form a three-dimensional orthogonal frame.
14. The sealed tank as claimed in claim 12, in which the internal stiffening members are made of bars of square section.
15. The sealed tank as claimed in claim 12, in which one of the first stiffening members has at least one orifice that is designed to enable one of the third stiffening members to pass through the first stiffening member.
16. The sealed tank as claimed in claim 12, in which one of the second stiffening members has at least one orifice that is designed to enable one of the third stiffening members to pass through the second stiffening member.
17. The sealed tank as claimed in claim 9, in which each internal stiffening member has at least one elongate sheet and at least one profile including a base fastened to the elongate sheet and two flanges on either side of the base, the flanges projecting from the elongate sheet.
18. The sealed tank as claimed in claim 12, in which one of the first stiffening members and/or one of the second stiffening members has two elongate sheets and a plurality of profiles positioned between the two elongate sheets, the profiles including a base fastened to one of the elongate sheets and two flanges on either side of the base, the flanges projecting from each elongate sheet, and in which the profiles are spaced apart regularly on the elongate sheet.
19. The sealed tank as claimed in claim 14, in which the orifice that is designed to enable one of the third stiffening members to pass through one of the first stiffening members or one of the second stiffening members is a space formed between the profiles.
20. The sealed tank as claimed in claim 12, in which each third stiffening member comprises a single elongate stiffening member extending from one tank wall to an opposite tank wall.
21. The sealed tank as claimed in claim 12, in which each third stiffening member has a plurality of third bars, the third bars being aligned with one another in the third direction and being spaced apart from one another.
22. The sealed tank as claimed in claim 20, in which each first stiffening member and/or each second stiffening member has a plurality of first bars and/or second bars respectively, the first bars or the second bars being aligned with one another in the first direction or the second direction respectively, the first bars or the second bars being spaced apart from one another.
23. The sealed tank as claimed in claim 22, in which the first bars include two first end bars positioned at the ends of the first stiffening member and at least one first intermediate bar positioned between the first end bars, two adjacent first bars being fastened to one another by means of one of the third stiffening members.
24. The sealed tank as claimed in claim 22, in which the second bars include two second end bars positioned at the ends of the second stiffening member and at least one second intermediate bar positioned between the second end bars, two adjacent second bars being fastened to one another by means of one of the third stiffening members.
25. The sealed tank as claimed in claim 21, in which the tank has connectors formed by at least one connection plate, two first adjacent bars, two second adjacent bars or two third adjacent bars being fastened to one another by means of one of the connectors.
26. The sealed tank as claimed in claim 25, in which the internal stiffening members and the connectors are designed to be assembled together with at least two degrees of freedom.
27. The sealed tank as claimed in claim 25, in which the first bars, the second bars and the third bars have a pair of parallel fastening slots at each of the ends thereof, and the first bars, the second bars and the third bars are designed to be welded to one of the connection plates by inserting said connection plate into the pair of fastening slots.
28. The sealed tank as claimed in claim 24, in which the first end bars or the second end bars have a first end fastened to the outer structure and a second end fastened to one of the third stiffening members.
29. The sealed tank as claimed in claim 9 one of claims 9 to 28, in which the lattice structure has stiffening-member nodes, each stiffening-member node being designed to form an intersection zone in the lattice structure where at least two internal stiffening members cross.
30. The sealed tank as claimed in claim 29, in which the tank has reinforcing stiffening members inclined at an angle of approximately 45° in relation to the first direction, to the second direction or to the third direction, the reinforcing stiffening members being fastened at one of the ends thereof to one of the stiffening-member nodes and at the other of the ends thereof to another of the stiffening-member nodes or one of the tank walls.
31. The sealed tank as claimed in claim 9, in which a first of said tank walls is fastened to a second of said tank walls by welding the frame of the first tank wall to the frame of the second tank wall.
32. The sealed tank as claimed in claim 9, in which a first of said tank walls is fastened to a second of said tank walls by means of a lobed corner wall, the lobed corner wall having a first straight edge fastened to the perimeter of the first tank wall and a second straight edge fastened to the perimeter of the second tank wall.
33. A ship used to transport a cold liquid product, the ship having a double hull and a tank as claimed in claim 9 placed inside the double hull.
34. The ship as claimed in claim 33, in which the sealed tank is fastened to the double hull using cables.
35. The ship as claimed in claim 34, in which the sealed tank has a center and edges at the join between the frames, the cables being fastened at the edges of the tank and being fastened to the double hull such as to be oriented orthogonally to the direction linking the center of the tank to the edge where the cable is fastened.
36. A transfer system for a cold liquid product, the system including a ship as claimed in claim 33, insulated pipes arranged to connect the tank installed in the hull of the ship to an onshore or floating storage facility and a pump for driving a flow of cold liquid product through the insulated pipes to or from the onshore or floating storage facility to or from the tank on the ship.
37. A manufacturing method for a prismatic sealed tank, in which the method includes the following steps: providing several tank walls as claimed in claim 1, assembling the tank walls together sealingly to form an open prismatic outer structure, providing a plurality of internal stiffening members, fastening the internal stiffening members to the inside of the outer structure such as to form a lattice structure, each internal stiffening member having a first end fastened to a frame and a second end fastened to an opposing frame, the internal stiffening members being fastened to the longitudinal stiffening members or to the perimeters of said frames, and assembling one or more tank walls to the open outer structure such as to sealingly close the prismatic outer structure.
38. A manufacturing method for a prismatic sealed tank, in which the method includes the following steps: providing several tank walls as claimed in claim 1, arranging one of the tank walls such as to form a bottom wall of the tank, providing a plurality of internal stiffening members, fastening the internal stiffening members to the bottom wall of the tank and to one another such as to form a lattice structure, and sealingly assembling the other tank walls to the bottom wall of the tank and to one another such as to form a closed prismatic outer structure, each internal stiffening member having a first end fastened to a frame and a second end fastened to an opposing frame, the internal stiffening members being fastened to the longitudinal stiffening members or to the perimeters of said frames.
39. A method for loading or offloading a ship as claimed in claim 33, in which a cold liquid product is channeled through insulated pipes to or from an onshore or floating storage facility to or from the tank on the ship.
Description
SHORT DESCRIPTION OF THE FIGURES
[0153] The invention can be better understood, and additional objectives, details, features and advantages thereof are set out more clearly, in the detailed description below of several specific embodiments of the invention given solely as non-limiting examples, with reference to the drawings attached.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0173] A self-supporting sealed tank 1 according to one embodiment that can be used to understand the invention is described below with reference to
[0174] A self-supporting sealed tank 1 includes an outer structure 2 comprising a plurality of frames 3 assembled together such as to form a prismatic structure, for example as shown in the form of a rectangular parallelepiped in
[0175]
[0176] In order to reinforce the frame 3, complementary stiffening members 14 are welded to the perimeter 4 of the frame 3 in the direction perpendicular to the longitudinal direction of the longitudinal stiffening members 5. Each complementary stiffening member 14 has a first end welded to one side of the perimeter 4 and a second end welded to an opposite side of the perimeter 4.
[0177] The self-supporting sealed tank 1 also includes internal stiffening members 11, 12, 13 fastened inside the outer structure 2 such as to form a lattice structure, as shown in
[0178]
[0179] The profiles 16 are spaced apart on the elongate sheet 15. These spaces between the profiles 16 form orifices 19 that notably enable the stiffening member 11, 12, 13, 14 to cross another element of the tank 1.
[0180] In the case of the complementary stiffening member 14, as shown in
[0181] In the embodiment illustrated in
[0182] As shown in
[0183] Each first stiffening member 11 and each second stiffening member 12 are fastened to the outer structure 2 such as to cross a plurality of third stiffening members 13, as illustrated in
[0184]
[0185] In the embodiment shown in
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[0187] In another embodiment not shown, the lobed walls 7, 10 are for example made by stamping such that the lobed walls are elongate domes welded both to the longitudinal stiffening members 5 and to the perimeter 4 defining the opening 6 into which the lobed wall is placed. Consequently in this embodiment, the lobed wall is made up of a single element and does not need to include a curved plate 7 and a closing plate 10 since the elongate dome is fastened about the entire circumference thereof to the frame 3.
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[0189] The insulating panels 22 comprise two layers 23, 24, an inner layer 23 in this case made of glass wool, and an outer layer 24 in this case made of low-density polyurethane foam. The inner layer 23 is precut to fit the curved shape of the curved plates 7. Since the material used to make the inner layer 23 is easily compressible, the cut need not be curved, but can be made along two inclined planes. Indeed, when fastening the insulating panels 22 to the outer structure 2, the inner layer 23 is compressed on the curved plate 7 to fit the shape of the curved plate 7, as shown in
[0190] Thus, each tank wall comprises a frame 3 provided with a perimeter 4 and longitudinal stiffening members 5, complementary stiffening members 14 fastened to the frame 3, lobed walls 7, 10 fastened to the frame 3 and insulating panels 22 forming the thermally insulating barrier 21.
[0191] In order to assemble such a sealed and thermally insulating self-supporting tank 1, the different tank walls are first assembled. Indeed, the design of the tank walls makes it possible to work flat without the need for scaffolding. The frame 3 is therefore first assembled using square tubes in order to form the perimeter 4 and the longitudinal stiffening members 5. The complementary stiffening members 14 are then welded to the perimeter 4, overlapping the longitudinal stiffening members 5.
[0192] The curved plates 7 are then placed in the openings 6 formed in the frame 3 and welded to the frame 3 via the straight sides thereof. This enables a welding robot to be used to fasten the curved plates 7, thereby reducing assembly time. Closing plates 10 are then welded both to the curved sides of the curved plates and to the perimeter 4 such as to close the space left open between the curved side and the perimeter 4 in order to obtain a sealed tank wall. Finally, insulating panels 22 are placed on the lobed walls 7, 10 and fastened to the frame 3 such as to form a thermally insulating barrier 21 for each tank wall. Thus, each of the tank walls is assembled separately and simply. Furthermore, the flatness of the frame enables each wall to be assembled flat before assembling the walls together, thereby obviating the need for scaffolding.
[0193] Once all of the tank walls have been assembled, the tank walls are assembled together by welding the adjacent edges of each frame 3 to one another. Only one tank wall is not assembled, as shown in
[0194]
[0195] In order to fasten the tank 1 to the double hull 72, cables 25 are used to link the edges of the tank top wall to the double hull 72, as well as the edges of the tank bottom wall to the double hull 72. The cables therefore have one end fastened to the double hull 72 and another end fastened at the perimeter 4 of the lower and upper frames.
[0196] The cables 25 are fastened such as to be oriented orthogonally to a direction linking the edge of the tank 1 where the cable 25 is fastened and the opposite edge of the tank 1. Consequently, during thermal contraction of the tank 1, the cables 25 are oriented such as to turn about the anchoring point thereof on the double hull 72, thereby preventing any compression/tensile stress on the cables that could cause the cables to break. The tank 1 is thus fastened to the double hull 72 in a robust manner in consideration of the possibility of thermal contraction caused by a cargo of cryogenic fluid, for example.
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[0198] The lattice structure in
[0199] Furthermore, the third stiffening members 13 are made from a single elongate bar extending from one tank wall to an opposite tank wall. Each first stiffening member 11 is formed by two first end bars 111 positioned at the ends of the first stiffening member 11, and a plurality of first intermediate bars 112 positioned between the first end bars 111. The first bars of a given first stiffening member 11 are aligned and spaced apart from one another in the first direction.
[0200] Similarly, each second stiffening member 12 is formed by two second end bars 121 positioned at the ends of the second stiffening member 12, and a plurality of second intermediate bars 122 positioned between the second end bars 121. The second bars of a given second stiffening member 12 are aligned and spaced apart from one another in the second direction.
[0201] In order to form the lattice structure and to solidify all of the internal stiffening members in relation to one another, the first stiffening members 11 and the second stiffening members 12 are fastened to the third stiffening members 13 at stiffening-member nodes 28, thereby forming an intersection between a first stiffening member 11, a second stiffening member 12 and a third stiffening member 13. Thus, at a stiffening-member node 28 as shown in greater detail in
[0202] The first end bars 111 and the second end bars 121 have a first end fastened to the outer structure 2 and a second end fastened to one of the third stiffening members 13. The first end of the first end bars 111 and of the second end bars 121 is fitted with a fishplate 20 formed by two triangular flanges fastened on either side of the end bars 111, 121.
[0203] The lattice structure in
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[0205] In the embodiment shown in
[0206] The perimeters 4 of adjacent frames 3 are thus spaced apart by the minimum distance between the first end of a first end bar 111 and the first end of a second end bar 121 for example. In order to form a closed sealed surface about the entire tank, lobed corner walls 30 are welded to the perimeters 4 of adjacent frames 3 in order to fill the space between these frames 3. Each lobed corner wall 30 has a curved plate with two straight edges and four curved edges. The straight edges of the lobed corner walls 30 are welded to the perimeters 4 of two adjacent frames 3 of the outer structure 2. The curved edges are in turn welded to the curved edges of the adjacent lobed corner walls 30.
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[0210] The first stiffening members 11 and the second stiffening members 12 are formed as in the second variant by first end bars 111, first intermediate bars 112, second end bars 121 and second intermediate bars 122. Unlike the second variant, each third stiffening member 13 has a plurality of third bars 131, 132, the third bars 131, 132 being aligned with one another in the third direction and being spaced apart from one another. The third bars include two third end bars 131 positioned at the ends of the third stiffening member 13 and a plurality of third intermediate bars 132 positioned between the third end bars 131. The complementary stiffening members 14 are also formed by a plurality of complementary bars 141.
[0211] The lattice structure also includes dual connectors 33 and single connectors 34. The dual connectors 33 are formed by a first connection plate 35 and a second connection plate 36 that is orthogonal to the first connection plate 35. The first connection plate 35 has a fitting orifice 37 enabling the second connection plate to pass through the first connection plate in order to fasten said plates together to form the dual connector 33, as shown in
[0212] The first end bars 111, the second end bars 121 and the third end bars 131 are welded at one end thereof to one of the single connectors 34 and at the other end thereof to one of the dual connectors 33. The first intermediate bars 112, the second intermediate bars 122 and the third intermediate bars 132 are welded at each of the ends thereof to one of the dual connectors 33.
[0213] Two adjacent first bars 111, 112 and two adjacent second bars 121, 122 are welded to the first connection plate 35 of one of the dual connectors 33, and two adjacent third bars 131 are welded to the second connection plate 36 of said dual connector 33. The dual connectors 33 thus form intersection zones of internal stiffening members 11, 12, 13 referred to as stiffening-member nodes 28.
[0214] The lattice structure also includes reinforcing stiffening members 29 formed by reinforcing bars 291. The reinforcing bars 291 are inclined at an angle of approximately 45° in relation to the first direction, to the second direction or to the third direction. The reinforcing bars 291 are fastened at one end thereof to a dual connector 33 and at the other end thereof to another dual connector 33 or to a single connector 34, as shown in
[0215] As shown in
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[0217] In this other embodiment, the manufacturing method of the sealed tank is slightly different from the embodiments disclosed previously. Indeed, since the outer structure 2 comprises just two frames 3, one of the frames 3 is first assembled and fitted with lobed walls such as to form a bottom wall of the tank. The internal stiffening members are assembled with one another such as to form the lattice structure. Finally, the other frame 3 is assembled with the frame 3 to form the bottom wall of the tank using longitudinal stiffening members.
[0218] With reference to
[0219] In a known manner, the loading/offloading pipes 73 arranged on the upper deck of the ship can be connected, using appropriate connectors, to a sea or port terminal to transfer a cargo of LNG to or from the tank 71.
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[0221] To create the pressure required to transfer the liquefied gas, pumps carried on board the ship 70 and/or pumps installed at the onshore facility 77 and/or pumps installed at the loading/offloading point 75 are used.
[0222] Although the invention has been described in relation to several specific embodiments, it is evidently in no way limited thereto and it includes all of the technical equivalents of the means described and the combinations thereof where these fall within the scope of the invention.
[0223] Use of the verb “comprise” or “include”, including when conjugated, does not exclude the presence of other elements or other steps in addition to those mentioned in a claim.
[0224] In the claims, reference signs between parentheses should not be understood to constitute a limitation to the claim.