Scroll compressor having stable back pressure chamber with sealing members
11105332 ยท 2021-08-31
Assignee
Inventors
Cpc classification
F04C27/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C17/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll compressor is provided, comprising: a compression mechanism comprising a non-orbiting scroll member and an orbiting scroll member, wherein the orbiting scroll member is axially displaceable between an engagement position and a disengagement position; a main bearing housing adapted to support the compression mechanism; a back pressure chamber formed between the orbiting scroll member and the main bearing housing, wherein the back pressure chamber is in communication with at least one of the compression chambers via a communication passage provided in the orbiting scroll member or the non-orbiting scroll member and is adapted to apply a back pressure to the orbiting scroll member to bias the orbiting scroll member toward the engagement position; and a first sealing means provided between the back pressure chamber and a suction zone of the compression mechanism and capable of maintaining sealing when the orbiting scroll member is axially displaced.
Claims
1. A scroll compressor, comprising: a compression mechanism comprising a non-orbiting scroll member and an orbiting scroll member, the orbiting scroll member being axially displaceable between an engagement position and a disengagement position, the orbiting scroll member and the non-orbiting scroll member being axially engaged to form a series of compression chambers for compressing fluid in the engagement position, and the orbiting scroll member and the non-orbiting scroll member being axially disengaged in the disengagement position; a main bearing housing supporting the compression mechanism; a back pressure chamber formed between the orbiting scroll member and the main bearing housing, the back pressure chamber being in communication with at least one of the compression chambers via a communication passage and applying a back pressure to the orbiting scroll member to bias the orbiting scroll member toward the engagement position; a first seal provided between the back pressure chamber and a suction zone of the compression mechanism, the first seal isolating the back pressure chamber from a suction chamber of the compression chambers, the first seal being arranged in a first circumferential groove, the first circumferential groove being located in one of the orbiting scroll member and the non-orbiting scroll member, and the first seal abutting the other of the orbiting scroll member and the non-orbiting scroll member; and a second seal arranged in a second circumferential groove, the second circumferential groove being located in one of an axial end face of a hub of the orbiting scroll member and the main bearing housing, the second seal abutting the other of the axial end face of the hub and the main bearing housing, and the second seal isolating the back pressure chamber from a space in the hub of the orbiting scroll member.
2. The scroll compressor according to claim 1, wherein the first seal includes a first sealing member arranged in the first circumferential groove.
3. The scroll compressor according to claim 2, wherein the first seal includes a first elastic element located between the first sealing member and the first circumferential groove, and the first elastic element applies a biasing force to the first sealing member.
4. The scroll compressor according to claim 2, wherein a radial dimension of the first sealing member is smaller than a radial dimension of the first circumferential groove.
5. The scroll compressor according to claim 2, wherein the first seal includes a first passage, and the first passage introduces a pressure higher than a suction pressure of the compression mechanism into the first circumferential groove to apply a biasing force to a bottom surface of the first sealing member.
6. The scroll compressor according to claim 5, wherein the scroll compressor is a low side compressor, and the first passage introduces a pressure in the back pressure zone into the first circumferential groove.
7. The scroll compressor according to claim 5, wherein the scroll compressor is a high side compressor, and the first passage introduces the pressure in the back pressure zone or the pressure in an external environment of the compression mechanism into the first circumferential groove.
8. The scroll compressor according to claim 1, wherein the second seal incudes a second sealing member arranged in the second circumferential groove and a second elastic element located between the second sealing member and the second circumferential groove, and the second elastic element applies a biasing force to the second sealing member.
9. The scroll compressor according to claim 1, wherein scroll vanes of the orbiting scroll member and the non-orbiting scroll member are in the form of a twin scroll.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features and advantages of one or more embodiments of the present application will become more readily understood from the following description with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
(12) The following description of the preferred embodiments is merely exemplary and is by no means intended to limit the present application and its application or usage. The like reference numerals are used to designate like parts throughout the drawings, and the description of the construction of the like parts will not be repeated.
(13) The basic construction and operation principle of the scroll compressor 1 to which the present application can be applied has been described above with reference to
(14) The inventors have inventively found that in this scroll compressor shown in
(15) Specifically, it is assumed that only the function of sealing the compression chamber (i.e., as the compression chamber seal portions Sc) of the seal portions Sc is retained and the function of isolating the back pressure chamber B from the compression chamber of the seal portions Sc is deleted, and an additional first sealing means 180 is used to isolate the back pressure chamber B from the compression chamber.
(16) An improvement of the high side scroll compressor according to a first embodiment of the present application in views of sealing of the back pressure chamber will be described below with reference to
(17) In this embodiment, an additional first sealing means 180 is provided to isolate the back pressure chamber B from the compression chamber. As shown in
(18) During the operation of the scroll compressor, as shown in
(19) When the orbiting scroll member 30 is separated from the non-orbiting scroll member 20 in the case that the compressor is stopped or abnormal, the orbiting scroll member end plate 34 and the non-orbiting scroll member end plate 32 are separated at the compression chamber seal portions Sc, referring to
(20) In addition, when the compressor is cold-started after normal shutdown, the first sealing means 180 can increase the pressure build-up speed in the back pressure chamber B, thereby facilitating the speedup of starting of the compressor.
(21) It can be seen that by providing the first sealing means 180, the back pressure chamber B can be always separated from the compression chamber. Since there is no need to avoid leakage at the compression chamber seal portions Sc, there is no particular requirement for the floating amount of the orbiting scroll member 30, and the floating amount can be designed to be large, thus, the accuracy requirements of the orbiting scroll member 30, the non-orbiting scroll member 20 and the main bearing housing 50 can be reduced, thereby reducing the cost. In addition, since the floating amount is large, the compression chamber can be quickly depressurized, and since the movable range of the orbiting scroll member 30 is large, the orbiting scroll member 30 is easy to return to the position for engagement with the non-orbiting scroll member 20 after being overturned without being stuck.
(22) Although in the first embodiment of the high side scroll compressor described above, the first sealing means 180 is arranged in the circumferential groove 182 in the orbiting scroll member 30 and faces the non-orbiting scroll member 20, it should be appreciated by the person skilled in the art that, as shown in
(23) In addition, in the first embodiment, as shown in
(24) The second sealing means 190 is provided in a circumferential groove 192 (a second circumferential groove) located in one of an axial end face of the hub 32 and the main bearing housing 50 (shown as being provided in the main bearing housing 50), to isolate the back pressure chamber B from an external high pressure environment. Referring to
(25) In the above description, though for each of the first sealing means 180 and the second sealing means 190, an O-shaped sealing ring is used as the sealing member and a compression spring is used as the elastic element, it is to be appreciated that sealing members of other shapes and elastic elements of other forms which are conceivable by the person skilled in the art may also be used. Alternatively, the sealing member and the elastic element may be an integral elastic sealing member that is compressed when the orbiting scroll member is in the engaged position and automatically extends to achieve sealing when the orbiting scroll member is in the disengaged position.
(26) The first sealing means may also have other variations. As one of the variations, as shown in
(27) As described above, when the compressor is stopped or abnormal or the like, the orbiting scroll member 30 is separated from the non-orbiting scroll member 20 (the seal portions Sc are separated), and the pressures in the compression chambers C1, C2, and C3 are uniformed due to communication of the compression chambers C1, C2, and C3, and are released. In this case, the pressure in the back pressure chamber B may be higher than the pressure in the compression chambers. Therefore, the pressure in the back pressure chamber B is introduced into the circumferential groove 182 through the passage 188 and acts on a bottom surface of the sealing ring 184. The sealing ring 184 is pushed out toward the non-orbiting scroll member 20 (specifically, the peripheral wall portion 22) so that the sealing ring 184 abuts against the peripheral wall portion 22 of the non-orbiting scroll member so as to keep the first sealing means 180 sealing. The seal of the first sealing means 180a can substantially maintain the pressure in the back pressure chamber B without leaking the pressure to the compression chambers and without releasing the pressure together with the pressures in the compression chambers. Thus, the first sealing means 180a also provides a sealing surface independent of the compression chamber seal portions Sc so that the pressure relief in the compression chambers will not affect the pressure in the back pressure chamber B, thereby achieving the same effect as that can be achieved by the above first sealing means 180. In addition, by using the passage 188 to replace the spring 186, it is possible to save the cost and improve the operational reliability of the sealing means 180a by replacing the provision of the spring member by machining.
(28) The first sealing means 180a may also be provided on the non-orbiting scroll member 20 and face the orbiting scroll member 30, as shown in
(29) As a further variation of the first sealing means, as shown in
(30) In the process of operation of the compressor, the non-orbiting scroll member 20 and the orbiting scroll member 30 are closely fitted against each other at the seal portions Sc, and the sealing ring 184 is freely retracted into the circumferential groove 182 to avoid wear. When there is an abnormality or the orbiting scroll member 30 is in the disengaged position, since at a radially inner side of the sealing ring 184 of the first sealing means 180b is the suction pressure zone, at a radially outer side thereof is the back pressure zone B, and the pressure in the back pressure zone B is higher than the pressure in the suction pressure zone, the sealing ring 184 is pressed against the side wall of the circumferential groove 182 (referring to F1). In addition, the pressure in the back pressure zone B can be transmitted to a back surface of the sealing ring 184, to press the sealing ring 184 against the orbiting scroll member 30 (referring to F2). That is, when the non-orbiting scroll member 20 and the orbiting scroll member 30 are separated, the first sealing means 180b maintains sealing.
(31) Accordingly, all of these variations are capable of achieving the same technical effects as those achieved by the above first sealing means 180, and those technical effects will not be described again.
(32) Preferably, the orbiting scroll member 30 and the non-orbiting scroll member 20 of the scroll compressor are not in the form of a single scroll (referring to
(33) During the operation of the compression mechanism CM, the central axis of the orbiting scroll member rotates around the central axis of the non-orbiting scroll member with a radius of revolution Ror. It is required that the sealing ring 184 cannot be exposed from a peripheral edge of the orbiting scroll member end plate 34 when the orbiting scroll member is moved to a rightmost position (referring to
(34) For a single scroll with a radius of revolution Ror_1, when the orbiting scroll member is moved to the rightmost position, referring to
(35) For a twin scroll with a radius of revolution Ror_2, when the orbiting scroll member is moved to the rightmost position, referring to
(36) In the case that an unfolding angles of the generating lines are equal, the radius of revolution Ror_2 of the twin scroll is about a half of the radius of revolution Ror_1 of the single scroll. Therefore, the range of revolution of the orbiting scroll member 30 is small compared with that in a case of a single scroll, which enables the range for setting the sealing ring (i.e., the adjustment range of the sealing ring) to become larger. It can be seen from the comparisons of
(37) The position of the sealing ring 184 can affect the area, for applying pressure to the orbiting scroll member 30, of the back pressure zone B, therefore, by increasing the adjustment range of the sealing ring, it is possible to facilitate the design of the force applying area of the back pressure zone, and thereby, the axial force of the scroll set can be further optimized. In addition, increasing the adjustment range of the sealing ring can correspondingly reduce the dimension of the end plate of the orbiting scroll member, making the design more suitable for the case where the structure is relatively compact.
(38) A scroll compressor 200 according to a second embodiment of the present application is described hereinafter with reference to
(39) The scroll compressor 200 includes a substantially closed housing 210, and a non-orbiting scroll member 220 of the compression mechanism CM is hermetically engaged with the housing to divide an internal space of the housing 210 into a low pressure side and a high pressure side. A drive mechanism 240, which drives the compression mechanism CM by a drive shaft 245 (which is supported by a main bearing housing 250 and a lower bearing housing 260), is arranged in the low pressure side, i.e., under the suction pressure. It will be appreciated by the person skilled in the art that the drive mechanism 240 may also be provided at the outside of the housing 210 for a so-called open compressor design. The housing 210 may be provided with a fluid inlet fitting 217 for intake of the working fluid and a fluid outlet fitting 218 for discharging the compressed working fluid.
(40) The compression mechanism CM of the scroll compressor 200 has a structure substantially the same as that of the compression mechanism CM of the scroll compressor and includes an orbiting scroll member 230 and the non-orbiting scroll member 220. That is, the compression mechanism CM of the scroll compressor according to the first embodiment of the present application can be applied to a low side compressor.
(41) In the scroll compressor 200, a substantially airtight back pressure chamber B is provided in a space inside the main bearing housing 250 on the orbiting scroll member 230 side. The back pressure chamber B is defined by the orbiting scroll member 230, the non-orbiting scroll member 220 and the main bearing housing 250 together. The back pressure chamber B is in communication with a compression chamber (e.g., the intermediate pressure chamber C2) via a communication passage 235 formed in an orbiting scroll member end plate 234, thereby accumulating a back pressure in the back pressure chamber B. It is to be appreciated that the communication passageway 235 may also be provided in the non-orbiting scroll member 220.
(42) The non-orbiting scroll member 220 is also axially hermetically engaged with the orbiting scroll member 230 at the compression chamber seal portions Sc, which will not be described again.
(43) Referring to
(44) In some conventional designs of the low side compressor, the second sealing means is not arranged at the axial end face of the hub of the orbiting scroll member but is arranged at substantially the same axial position as the Oldham coupling between the orbiting scroll member and the main bearing housing, for example, arranged opposite surfaces of the orbiting scroll member end plate and the main bearing housing. In this case, the first sealing means, the second sealing means and the Oldham coupling are located at substantially the same axial position, making it difficult to adjust the position of these components, and it is often necessary to design the dimension of the orbiting scroll member end plate large to provide the space for arranging these components.
(45) In this embodiment, the Oldham coupling can be adjusted within a large space by arranging the second sealing means 290 to be offset from the first sealing means 280 and the Oldham coupling 258 in the axial direction. For example, the Oldham coupling may be arranged in a radially inner side of the first sealing means 280 (will be described below), and in this case, the Oldham coupling has a relatively small mass and a better dynamic balance. The Oldham coupling may also be arranged in a radially outer side of the first sealing means 280, and in this case, the distance between keys is increased, the force subjected by the keys is reduced, the wear of the keys and corresponding key grooves is reduced, and the service life thereof is improved. The arrangement position can be chosen flexibly based on practical applications.
(46) In addition, by arranging the second sealing means 290 at the axial end face of the hub 232 of the orbiting scroll member 230, the second sealing means 290 can be made small to facilitate expansion of the back pressure chamber area, optimizing the axial force and improving performance of the compressor.
(47) In addition, the dimension of the main bearing housing 250 may affect only the dimension of the second sealing means 290, but has little effect on the Oldham coupling 258 and the first sealing means 280, causing the wide adaptability of the solution.
(48) It should be appreciated that the second sealing means 190 may also be arranged between the main bearing housing 250 and other portions of the orbiting scroll member 230 as long as the second sealing means is not in the same axial position as at least one of the first sealing means 280 and the Oldham coupling.
(49) As shown in
(50) It can be seen that by providing the first sealing means 280, the back pressure chamber B can be always separated from the compression chambers. Since it is not necessary to avoid the leakage at the compression chamber seal portions Sc, it is possible to realize the advantages described above in connection with the scroll compressor according to the first embodiment.
(51) Similar to the case in the first embodiment, the position of the first sealing means 180 in the second embodiment can also be changed. As shown in
(52) In addition, the first sealing means 280, the second sealing means 290, and the Oldham coupling 258 are misaligned in the axial direction, i.e., are not located in the same axial position. In this way, the design of the Oldham coupling 258 will no longer be limited by the location and dimension of the sealing means, and its adjustment space is greater, thus facilitating further optimization of the structure.
(53) While the present application has been described above in connection with various embodiments of the present application, it should be appreciated that, in the case of compatibility, the technical features described in connection with one embodiment can be combined with the technical features described in connection with other embodiments. For example, all the following features: the first sealing means arranged on the orbiting scroll member, the non-orbiting scroll member or the main bearing housing; the first sealing means and the second sealing means employing a compression spring, a passage for introducing a gas pressure, or independent sealing members (the two sealing means can have different structures) controlled by only the pressure in the back pressure chamber; the pressure introduced from the back pressure zone or an external high pressure zone; a twin scroll employed; the compression mechanism arranged in the high pressure side or the low pressure side, etc., can be combined arbitrarily, and all the combinations are within the scope of the present application.
(54) While the various embodiments of the present application have been described in detail herein, it is to be appreciated that the present application is not limited to the specific embodiments described and illustrated herein in detail, and other variations and modifications can be implemented by the person skilled in the art without departing from the essential and scope of the present application. All the variations and modifications are within the scope of the present application. Moreover, all of the components described herein may be replaced by other technically equivalent components.