MULTI-USE DRUG DELIVERY DEVICE FOR DRUGS WITH INSUFFICINET LEVEL OF PRESERVATIVES
20210260275 · 2021-08-26
Inventors
Cpc classification
A61M5/3202
HUMAN NECESSITIES
A61M2005/3128
HUMAN NECESSITIES
A61M2005/2474
HUMAN NECESSITIES
A61M5/001
HUMAN NECESSITIES
A61M2205/0205
HUMAN NECESSITIES
A61M5/286
HUMAN NECESSITIES
A61M5/3155
HUMAN NECESSITIES
International classification
A61M5/00
HUMAN NECESSITIES
A61M5/28
HUMAN NECESSITIES
A61M5/315
HUMAN NECESSITIES
Abstract
A multi-use injection device (100) for multiple subcutaneous injections, wherein the injection device comprises a device main portion (110) and a multi-use needle unit (150) adapted to prevent unintended introduction of living microorganisms into a reservoir (114) of the device main portion during use of the injection device, and thereby promote bacteriostasis of a multiple-use drug preparation (115) during a use period with multiple injections. The drug delivery device (100) is adapted to enable multiple injections, without accidentally introducing living microbial contaminations into the reservoir during use, by adapting the multi-use needle to: (i) sterilize contaminations introduced into the distal needle after each exposure of a distal injection needle (156), (ii) restrict diffusion and flow from the distal needle (156) to the reservoir (114) with a valve (170), (iii), and by allowing the needle unit to remain mounted in the in-use configuration during the use period with multiple injections.
Claims
1. A multi-use injection device for multiple subcutaneous injections, wherein the injection device comprises a device main portion and a multi-use needle unit adapted to prevent unintended introduction of living microorganisms into a reservoir of the device main portion during use of the injection device, and thereby promote bacteriostasis of a multiple-use drug preparation during a use period with multiple injections: the device main portion (110) comprises: a cartridge comprising the reservoir with the multiple-use drug preparation for subcutaneous injection, wherein the multiple-use drug preparation comprises a mixture of substances that do not prevent growth of microorganisms if accidentally introduced into the reservoir with contaminations during use of the drug delivery device, wherein the cartridge further comprises a rigid cylindrical body with a distal end closed and sealed by a needle-piercable membrane, and a piston slidably inserted in the cylindrical body, a needle mount enabling the multi-use needle unit to be mounted and establish fluid communication with the reservoir by piercing the needle piercable membrane, dose setting member adapted to set a variable dose to be expelled after each injection or a fixed dose mechanism to set a fixed dose to be expelled after each injection, an expelling mechanism comprising a piston drive member adapted to drive the piston and thereby pressurize the reservoir (444) and expel the set dose through a mounted multi-use needle unit; wherein the multi-use needle unit comprises: a connecting member for mounting the multi-use needle unit on the needle mount, a proximal hollow needle adapted to penetrate the needle-piercable membrane, wherein the proximal needle is adapted to establish fluid communication with the reservoir, [when the needle unit is mounted on the needle mount], a distal hollow expelling needle with a sharp distal end, wherein the distal needle is in fluid communication with the proximal needle and adapted to be inserted into the subcutaneous tissue of a subject and to provide an outlet for expelling the drug from the reservoir, a movable shield distally carrying a cleaning member, wherein the shield is adapted to be slidably operated between a first and a second axial position relative to the distal end of the distal needle, wherein (i) the first axial position comprises the shield extending distally to the distal end of the distal needle, whereby the shield covers the distal needle and the distal end is arranged in the cleaning member, wherein (ii) the second axial position comprises the distal end extending distally to the shield, wherein the distal end is exposed and ready for injection into the subcutaneous layer of a subject, wherein the cleaning member is adapted to preserve the distal needle in a sterile condition, wherein the shield is arranged to automatically return to its first position following exposure of the distal needle, wherein the cleaning member is adapted to sterilize any introduced contaminations during exposure of the distal needle, a pressure-controlled valve, wherein the valve is adapted to: allow a drug flow from the reservoir to the distal needle, in response to pressurization of the reservoir and the establishment of a pressure drop across the valve in a direction from the reservoir towards the distal needle, wherein the pressure drop exceeds a first threshold, restrict a drug flow from the distal needle to the reservoir, in response to the establishment of a pressure drop across the valve in the direction from the distal needle towards the reservoir, wherein the pressure drop exceeds a second threshold, restrict diffusion from the distal needle to the reservoir, when the pressure drop across the valve is below the second threshold, wherein the drug delivery device comprises: an initial assembled configuration prior to a first exposure of the distal needle, wherein the needle unit is mounted on the needle mount of the device main portion with the proximal needle extending into the reservoir, an in-use configuration, wherein the needle unit is mounted on the needle mount of the device main portion with the proximal needle extending into the reservoir, wherein the proximal needle and the distal needle are filled with drug from the reservoir, and wherein the drug delivery device is adapted to establish a vacuum in the reservoir and a pressure drop across the valve in the direction from the distal needle towards the reservoir, in response to demounting the needle unit and thereby withdrawing the primed proximal needle from the reservoir, wherein the drug delivery device is adapted to enable multiple injections, without accidentally introducing living microbial contaminations into the reservoir during use, by adapting the multi-use needle to: (i) sterilize contaminations introduced into the distal needle after each exposure, (ii) restrict diffusion and flow from the distal needle to the reservoir, (iii), and by allowing the needle unit to remain mounted in the in-use configuration during the use period with multiple injections, without risking contamination of the multiple-use drug preparation comprising the mixture of substances that do not prevent growth of microorganisms if the contaminations are accidentally introduced into the reservoir during use of the drug delivery device.
2. The injection device according to claim 1, wherein the needle-unit and the device main portion are adapted to irremovably engage, when the needle unit is mounted on the needle mount.
3. The injection device according to claim 1, wherein the cleaning member comprises a cleaning agent adapted to react with microbial contaminations introduced with the distal needle.
4. The injection device according to claim 1, wherein the cleaning member is a solid.
5. The injection device according to claim 1, wherein the cleaning member comprises a cleaning chamber with a liquid cleaning agent.
6. The injection device according to claim 1, wherein the injection device further comprises a cap, wherein the device main portion further comprises a cap mount to receive the cap in a mounted state, wherein the cap is adapted to enclose the needle mount in the mounted state.
7. The injection device according to claim 6, wherein the cap is further adapted to receive and enclose a multi-use needle unit mounted on the needle mount.
8. The injection device according to claim 1, wherein the needle unit further comprises a spring arranged and adapted to automatically return the shield to its first axial position, in response to releasing a force urging the shield towards the second axial position.
9. The injection device according to claim 1, wherein the injection device further comprises a disassembled configuration, wherein the device main portion and the needle unit are separated.
10. A method of using the multi-use injection device according to claim 1, wherein the injection device comprises the device main portion and the multi-use needle unit adapted to prevent unintended introduction of living microorganisms into a reservoir of the device main portion during use of the injection device, and thereby promote bacteriostasis of a multiple-use drug preparation during a use period with multiple injections, wherein the method comprises: sterilizing microbial contaminations introduced into the distal needle after each exposure, restricting diffusion and flow from the distal needle to the reservoir, and performing multiple injections, wherein the needle unit remains mounted in the in-use configuration during the use period with multiple injections.
11. The method according to claim 10, wherein the needle-unit and the device main portion are adapted to irremovably engage, when the needle unit is mounted on the needle mount, wherein the method further comprises mounting the needle unit on the needle mount and thereby permanently engaging the needle unit to the device main portion.
12. The method using the multi-use injection device according to claim 1, wherein the needle-unit and the device main portion are adapted to irremovably engage, when the needle unit is mounted on the needle mount, wherein the method comprises mounting the needle unit on the needle mount and thereby permanently engaging the needle unit to the device main portion.
13. The method of using the multi-use injection device according to claim 1, wherein the injection device comprises the device main portion and the multi-use needle unit is adapted to prevent unintended introduction of living microorganisms into a reservoir of the device main portion during use of the injection device, and thereby promote bacteriostasis of a multiple-use drug preparation during a use period with multiple injections, wherein the method comprises: providing the injection device in the initial assembled configuration, wherein the needle unit is mounted on the needle mount of the device main portion with the proximal needle extending into the reservoir, moving the shield and the cleaning member from the first axial position to the second axial position, whereby the distal end extends distally to the shield, wherein the distal end is exposed to contaminations in the surroundings and is ready for the initial priming and expelling an amount of drug, pressurizing the reservoir and thereby expelling an initial amount of drug, whereby the proximal needle and the distal needle are filled with drug, whereby the injection device is in the in-use configuration moving the shield and the cleaning member from the second axial position to the first axial position, and thereby positioning the distal end of the distal tip in the cleaning member, whereby the cleaning member sterilizes any introduced contamination, for handling the injection device to provide further expulsions during use, the method further comprises: a) moving the shield and the cleaning member from the first axial position to the second axial position, whereby the distal end extends distally to the shield, wherein the distal end is exposed to contaminations in the surroundings and is ready for expelling an amount of drug, b) pressurizing the reservoir and thereby expelling an amount of drug, whereby the proximal and the distal needle are filled with drug, and whereby the expelling releases the pressure in the reservoir until the pressure reaches the first threshold, wherein the pressure controlled valve closes and restricts diffusion and flow from the distal needle to the reservoir, c) moving the shield and the cleaning member from the second axial position to the first axial position, and thereby positioning the distal end of the distal needle in the cleaning member, whereby the cleaning member sterilizes any introduced contamination, whereby the method provides multiple injections, without accidentally introducing living microbial contamination into the reservoir during use, by (i) sterilizing microbial contaminations introduced into the distal needle after each exposure, (ii) restricting diffusion and flow from the distal needle to the reservoir, (iii), and performing multiple injections, wherein the needle unit remains mounted in the in-use configuration during the use period with multiple injections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] In the following embodiments of the invention will be described with reference to the drawings:
[0065]
[0066]
[0067]
[0068]
[0069]
[0070] In the figures like structures are mainly identified by like reference numerals.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0071] When in the following terms such as “upper” and “lower”, “right” and “left”, “horizontal” and “vertical” or similar relative expressions are used, these only refer to the appended figures and not necessarily to an actual situation of use. The shown figures are schematic representations for which reason the configuration of the different structures as well as their relative dimensions are intended to serve illustrative purposes only. When the term member is used for a given component it can be used to define a unitary component or a portion of a component, having a one or more functions.
[0072] Before turning to embodiments of the present invention per se, an example of an automatic drug delivery device in the form of an automatic injection device for multiple injections will be described. The described drug delivery devices provide the basis for the exemplary embodiments of the present invention.
[0073] The automatic drug delivery device is a prior art resettable dial-up/dial down automatic drug delivery device will be described. The pen device 1 comprises a cap part 42 and a device main portion 10 having a proximal body or drive assembly portion with a housing 2 in which a drug expelling mechanism is arranged or integrated, and a distal cartridge holder portion 46 in which a drug-filled transparent cartridge 12 with a distal needle-penetrable septum 18 arranged and retained in place by a cartridge holder 46 attached to the proximal portion, the cartridge holder having a pair of opposed openings allowing a portion of the cartridge 12 to be inspected. Distal coupling means or needle mount 12 allows a needle assembly to be mounted in fluid communication with the cartridge interior. The cartridge is provided with a piston 20 driven by a piston rod forming part of the expelling mechanism and may for example contain an insulin, GLP-1 or growth hormone formulation. The cartridge 12 further comprises a rigid cylindrical body 16, and the piston 20 is slidably inserted in the cylindrical body 116.
[0074] A proximal-most rotatable dose setting member 40 serves to manually set a desired dose of drug shown in display window 44 and which can then be expelled when the button 48 is actuated. Depending on the type of expelling mechanism embodied in the drug delivery device, the expelling mechanism may comprise a torsion spring as in the shown embodiment which is strained during dose setting and then released to drive the piston rod when the release button is actuated. More specifically, during dose setting a drive member to which the spring is connected is rotated to a rotational position corresponding to the set dose, the drive member thereby being in an energized state. A scale drum with dose size numerals is coupled to the drive member such that the size of the currently set dose is shown in the display window, e.g. by means of a threaded connection with the housing. To prevent the drive member from rotating the dose setting mechanism is provided with a holding mechanism, which in the exemplary embodiment is in the form of a ratchet mechanism (not shown on figure). When the user desires to expel the set dose the button is actuated whereby the drive member is brought into engagement with the piston rod drive mechanism and the holding mechanism subsequently released.
[0075] Although
[0076] Preservatives are normally needed to prevent microbial or bacterial growth in drug formutations for extended or multiple use. In products from Novo Nordisk A/S, one or both of the preservatives phenol and m-cresol are used to ensure that minor microbial contaminations will not grow during the expected lifetime of a multi dosed injectable. However, phenol and m-cresol are toxic (which is required for them to work as intended) and may therefore as a side effect cause injection site reactions, or in some cases allergic reactions. This also means that additional restrictions applies to the selection of new protein/peptide drugs, since they are required to be preservative stabile, especially when the drug product is intended for daily or weekly use. Thus, it would in some cases be preferred to be able to reduce or omit the addition of preservatives to a given drug. It should be noted that substances that are regarded as preservatives may be added in lower amounts with the purpose of acting as stabilizer of the drug substance, e.g., insulin substances.
[0077] To ensure antimicrobial requirements can be met without adding preservatives to the drug itself, two major issues must be addressed. Firstly, it must be ensured that a contaminated needle or cannula cannot be inserted in the cartridge and introduce microbial contamination of the cartridge. Secondly, it must be ensured that backflow through the cannula is not possible which would introduce a risk of microbial contamination through backflow of body fluids from the user. This concept should not be confused with known arrangements in which preservative-filled reservoirs are provided to allow a subcutaneous needle to safely be used more than once, e.g. as disclosed in U.S. Pat. No. 3,354,881 and WO 2014/064100.
[0078]
[0079] However, the main portion 110 of the embodiment 100 is similar to the main portion 10 shown in
[0080] The device main portion 110 comprises a cartridge 112 comprising the reservoir 114 with the multiple-use drug preparation 115 for subcutaneous injection. The multiple-use drug preparation comprises a mixture of substances, wherein the level of preservatives is to low to prevent growth of microorganisms, if such microorganisms are accidentally introduced into the reservoir with contaminations during use of the drug delivery device.
[0081] The cartridge 112 further comprises a rigid cylindrical body 116 with a distal end closed and sealed by a needle-piercable membrane 118, and a piston 120 slidably inserted in the cylindrical body 116.
[0082] The device main portion further comprises a needle mount 122 enabling the multi-use needle unit 150 to be mounted and establish fluid communication with the reservoir 114 by piercing the needle piercable membrane 118. The needle mount can be a thread connection or a bayonet coupling member, as illustrated on
[0083] The device main portion further comprises, a dose setting member 40 adapted to set a dose to be expelled, an expelling mechanism comprising a piston drive member adapted to drive the piston 120 and thereby pressurize the reservoir 114 and expel the set dose through a mounted multi-use needle unit 150.
[0084] The multi-use needle unit 150 comprises a connecting member 152 for mounting the multi-use needle unit on the needle mount 122. The connecting member may be a thread or a bayonet coupling member. The needle unit also comprises a proximal hollow needle 154 adapted to penetrate or pierce the needle-piercable membrane 118, wherein the proximal needle 154 is adapted to establish fluid communication with the reservoir 114, when the needle unit 150 mounted on the needle mount.
[0085] The multi-use needle unit 150 further comprises a distal hollow expelling needle 156 with a sharp distal end 158, wherein the distal needle 156 is in fluid communication with the proximal needle 154 and adapted to be inserted into the subcutaneous tissue of a subject and to provide an outlet for expelling the drug 115 from the reservoir 114.
[0086] The multi-use needle unit 150 further comprises a movable shield 160 distally carrying a cleaning member 162. The shield 160 is adapted to be slidably operated between a first axial position and a second axial position relative to the distal end 158 of the distal needle 156 wherein: (i) the first axial position comprises the shield 160 extending distally to the distal end 158 of the distal needle 156, whereby the shield 160 covers the distal needle 156 and the distal end 158 is arranged in the cleaning member 162, and (ii) the second axial position comprises the distal end 158 extending distally to the shield 160, wherein the distal end 158 is exposed and ready for injection into the subcutaneous layer of a subject.
[0087] The cleaning member 162 is adapted to preserve the distal needle 156 in a sterile condition, and the shield 162 is arranged to automatically return to its first position following exposure of the distal needle 156 to the surroundings. Therefore, the cleaning member is adapted to sterilize any introduced contaminations during exposure of the distal needle 156.
[0088] The multi-use needle unit 150 further comprises a pressure-controlled valve 170. The valve is adapted to allow a drug flow from the reservoir 114 to the distal needle 156, in response to pressurization of the reservoir and the establishment of a pressure drop across the valve 170 in the a direction from the reservoir 114 towards the distal needle 156, wherein the pressure drop exceeds a first threshold.
[0089] The valve is further adapted to restrict a drug flow from the distal needle 156 to the reservoir 114, in response to the establishment of a pressure drop across the valve 170 in the direction from the distal needle towards the reservoir, wherein the pressure drop exceeds a second threshold.
[0090] The valve is further adapted to restrict diffusion from the distal needle 156 to the reservoir 114, when the pressure drop across the valve 170 is below the second threshold. In this way it can be prevented that contaminations diffuse from the distal needle to the reservoir.
[0091] The drug delivery device 100 further comprises an initial configuration and an in-use configuration. The initial configuration initial is the configuration of the device prior to a first exposure of the distal needle 156, wherein the needle unit 150 is mounted on the needle mount 122 of the device main portion 110 with the proximal needle 154 extending into the reservoir 114. In the in-use configuration, the needle unit 150 is mounted on the needle mount 122 of the device main portion 110 with the proximal needle 154 extending into the reservoir 114. The proximal needle 154 and the distal needle 156 are filled with drug from the reservoir 114, and the drug delivery device 100 is adapted to establish a vacuum in the reservoir 114 and a pressure drop across the valve 170 in the direction from the distal needle 156 towards the reservoir 114, in response to demounting the needle unit 150, whereby the primed proximal needle 154 is withdrawn from the reservoir 114. This functionality is inherent to a sealed and relatively rigid drug reservoir, wherein the withdrawal of a primed proximal needle expands the reservoir, and the effect of sucking the drug from the primed proximal and distal needle into the reservoir due the established vacuum is undesired. The effect is particularly undesired as the drug does not contain a sufficient level of preservatives to promote backteriostasis. Therefore, the needle unit is adapted for multi-use purposes, which takes away the requirement of changing needle. The pressure controlled valve and the cleaning member reduces the effect, if a vacuum accidentally should be established.
[0092] Hereby, the drug delivery device 100 is adapted to enable multiple injections, without accidentally introducing living microbial contaminations into the reservoir during use, by adapting the multi-use needle to: (i) sterilize contaminations introduced into the distal needle after each exposure, (ii) restrict diffusion and flow from the distal needle 156 to the reservoir 114), (iii), and by allowing the needle unit to remain mounted in the in-use configuration during the use period with multiple injections, without risking contamination of the multiple-use drug preparation (115) comprising the mixture of substances that do not prevent growth of microorganisms if the contaminations are accidentally introduced into the reservoir during use of the drug delivery device.
[0093]
[0094] In an alternative embodiment of the injection device, the needle-unit and the device main portion are adapted to irremovably engage, when the needle unit is mounted on the needle mount. This functional feature can e.g. be obtained by providing a snap-lock between the needle unit and the device main portion. The functionality can also be obtained by actively locking the needle by a separate locking action after needle has been mounted, or by gluing the needle unit onto the device main portion. With this functionality it is avoided that vacuum is created in the reservoir due to accidental demounting of the needle-unit.
[0095] In an alternative embodiment of the injection device, the cleaning member 162 comprises a cleaning agent adapted to react with microbial contaminations introduced with the distal needle 156.
[0096] In some embodiments the cleaning agent comprises phenol and/or m-cresol.
[0097] In an alternative embodiment of the injection device, the cleaning member 162 is a solid.
[0098] In an alternative embodiment of the injection device, the cleaning member 162 comprises a cleaning chamber with a liquid cleaning agent.
[0099] In an alternative embodiment of the injection device, the injection device further comprises a protective cap 42, wherein the device main portion 10 further comprises a cap mount to receive the cap in a mounted state. The protective cap 42 is adapted to enclose the needle mount 22 in the mounted state.
[0100] In an alternative embodiment of the injection device, the protective cap 42 is further adapted to receive and enclose a multi-use needle unit 150 mounted on the needle mount.
[0101] In an alternative embodiment of the injection device, the needle unit 150 further comprises a spring 164 arranged and adapted to automatically return the shield 160 to its first axial position, in response to releasing a force urging the shield towards the second axial position. In an alternative embodiment the biasing means is obtained with compressed air in a pneumatic component.
[0102] In an alternative embodiment of the injection device, the device further comprises a disassembled configuration, wherein the device main portion 110 and the needle unit 150 are separated. In this way the main portion and the needle unit can be safely shelved after sterilization. The two components are then assembled just prior to its first use.
[0103] In a further aspect of the present disclosure is provided a method of using the multi-use injection device as disclosed, the method is illustrated on
[0104] The method comprises providing the injection device 100 in the initial assembled configuration, wherein, as illustrated
[0105] The method further comprises moving the shield 160 and the cleaning member 162 from the first axial position to the second axial position, as illustrated on
[0106] The method further comprises pressurizing the reservoir 114, wherein the effect is illustrated in
[0107] The method further comprises moving the shield 160 and the cleaning member from the second axial position to the first axial position, as illustrated in
[0108] For handling the injection device to provide further expulsions during use, without contaminating the reservoir, the method further comprises moving the shield and the cleaning member from the first axial position to the second axial position, whereby the distal end extends distally to the shield, wherein the distal end is exposed to contaminations in the surroundings and is ready for expelling an amount of drug. The method further comprises pressurizing the reservoir and thereby expelling an amount of drug, whereby the proximal and the distal needle are filled with drug, and whereby the expelling reliefs the pressure in the reservoir until the pressure reaches the first threshold, wherein the pressure controlled valve closes and restricts diffusion and flow from the distal needle 156 to the reservoir 114. The method further comprises, moving the shield 160 and the cleaning member 162 from the second axial position to the first axial position, and thereby positioning the distal end 158 of the distal needle 156 in the cleaning member 162, whereby the cleaning member 162 sterilizes any introduced microbial contamination.
[0109] Hereby the method provides multiple injections, without accidentally introducing living microbial contamination into the reservoir during use, by (i) sterilizing microbial contaminations introduced into the distal needle after each exposure, (ii) restricting diffusion and flow from the distal needle 156 to the reservoir 114, (iii), and performing multiple injections, wherein the needle unit 150 remains mounted in the in-use configuration during the use period with multiple injections.
[0110] Alternatively, the method of using the multi-use injection device according to present disclosure, the method comprises: [0111] sterilizing microbial contaminations introduced into the distal needle after each exposure, [0112] restricting diffusion and flow from the distal needle (156) to the reservoir (114), and [0113] performing multiple injections, wherein the needle unit (150) remains mounted in the in-use configuration during the use period with multiple injections.
[0114] In a further embodiment, the needle-unit 150 and the device main portion 110 are adapted to irremovably engage, when the needle unit is mounted on the needle mount, wherein the method further comprises mounting the needle unit 150 on the needle mount 122 and thereby permanently engaging the needle unit 150 to the device main portion 110. In a further embodiment the needle unit is snap-locked onto the device main portion.
[0115] In the above description of exemplary embodiments, the different structures and means providing the described functionality for the different components have been described to a degree to which the concept of the present invention will be apparent to the skilled reader. The detailed construction and specification for the different components are considered the object of a normal design procedure performed by the skilled person along the lines set out in the present specification.