Disposable Handle Assembly and Testing Device
20210290040 · 2021-09-23
Inventors
Cpc classification
A61B1/07
HUMAN NECESSITIES
A61B5/1455
HUMAN NECESSITIES
A61B1/267
HUMAN NECESSITIES
International classification
Abstract
A disposable handle assembly may include a housing including an end wall at a distal end of the housing and first extension walls extending from the end wall, an end cap attached to a second extension wall on a proximal end of the housing, and a power source positioned within the housing between the distal end and the end cap. The disposable handle assembly may include a pin positioned within the housing, a circuit wire positioned within the housing, and a plate attachment positioned on the end wall between the first extension walls. The circuit wire may be in electrical contact with the contact plate and an end of the power source received by the end cap. The pin and the contact plate may be electrically connected outside of the housing and close an electrical circuit of the disposable handle assembly.
Claims
1. A disposable handle assembly comprising: a housing including an end wall at a distal end of the housing and first extension walls extending from the end wall; an end cap attached to a second extension wall on a proximal end of the housing; a power source positioned within the housing between the distal end and the end cap; a pin positioned within the housing between the power source and the end wall; a circuit wire positioned within the housing between the distal end and the end cap; and a plate attachment positioned on the end wall between the first extension walls, wherein the circuit wire is in electrical contact with the contact plate and an end of the power source received by the end cap, and wherein the pin and the contact plate are configured to be electrically connected outside of the housing and close an electrical circuit of the disposable handle assembly such that power is supplied by the power source through the electrical circuit.
2. The disposable handle assembly of claim 1, further comprising: an insert positioned between the end wall and the end cap along a longitudinal axis of the housing, and between the power source and the circuit wire in a radial direction; wherein the housing includes guide rails that extend from a longitudinal wall of the housing in the radial direction, and extend along the longitudinal wall between the end wall and the second wall extension, and wherein the insert includes rail extensions configured to hold a wire of the circuit wire between the longitudinal wall and the rails extensions and within a longitudinal channel defined by the guide rails.
3. The disposable handle assembly of claim 1, wherein the end wall defines a first aperture and a second aperture, and wherein the pin is configured to extend through the first aperture and the plate attachment is positioned on the end wall and covers the second aperture.
4. The disposable handle assembly of claim 3, wherein the circuit wire includes a first spring, a second spring, and a wire extending between the first spring and the second spring, wherein the second spring is positioned between the power source and the end cap, and wherein the first spring is positioned within the second aperture and contacts the plate attachment covering the second aperture.
5. The disposable handle assembly of claim 1, further comprising: a rod extending between the first extension walls, wherein the rod is configured to be attached to a testing device that includes a sensor attached to a first contact and a second contact, and wherein the pin is configured to engage the first contact and the plate attachment is configured to engage the second contact such that pin is electrically connected to the plate attachment through the testing device and power is supplied to the testing device to emit a signal.
6. The disposable handle assembly of claim 1, further comprising: a rod extending between the first extension walls, wherein the rod is configured to be attached to a medical instrument including a blade, a fitting, and a light source, and wherein the pin and the plate attachment are configured to engage respective portions of the fitting such that pin is electrically connected to the plate attachment through the fitting and power is supplied to the light source to emit light towards a distal tip of the blade.
7. A testing device comprising; a senor having a first contact and a second contact; and a sensor housing, wherein the sensor housing includes: a first body that defines a first groove extending in a first direction, a second body extending from first body in a second direction perpendicular to the first direction, sidewalls extending from the first body and the second body, and resilient support legs extending from the first body at an angle relative to an axis of the second direction, wherein the sensor is positioned between the side walls and the first contact and the second contact extend through the second body, and wherein the first groove is configured to receive and be attached to a rod of an assembly such that the testing device is configured to be mounted on to the assembly.
8. The testing device of claim 7, wherein the sensor is an LED, and wherein an electrical connection between the first contact and the second contact causes power to be supplied to the LED such that the LED emits a light signal.
9. The testing device of claim 7, wherein the resilient support legs are elastically flexible, and wherein the second body is configured to move relative to the resilient support legs in response to a downward force being applied to the side walls.
10. An assembly comprising: a disposable handle assembly including a power source, an electrical circuit, and a rod attached to a distal end of the disposable handle assembly; and a testing device including a sensor, a first contact and a second contact attached to the sensor, and a sensor housing mounted on to the rod; wherein the first contact and the second contact are configured to selectively close the electrical circuit such that power is supplied from the power source through the electrical circuit and to the sensor, and wherein the sensor is configured to emit at least one of a light signal, an audible signal, and a vibratory signal in response to the electrical circuit being closed.
11. The assembly of claim 10, further comprising a packaging including a body, wherein the disposable handle assembly is located within the body of the packaging with the testing device attached to the rod in a first position, wherein at least the second contact is spaced from an end wall of the disposable handle assembly such that the first contact and second contact do not close the electrical circuit in the first position, and wherein the testing device is configured to be moved from the first position to a second position pressed against the disposable handle assembly and close the electrical circuit in response to a force directed toward the end wall being applied to the testing device from outside of the packaging.
12. The assembly of claim 10, wherein the sensor is an LED configured to emit the light signal and at least a portion of the packaging is formed from a transparent material, wherein the packaging is configured to move in response to the force being applied and the sensor is configured to emit the light signal upon being pressed against the end wall, and wherein the light signal is visible from outside of the packaging.
13. A method of preparing a disposable handle assembly for a medical procedure, the method comprising: gripping the disposable handle assembly such that at least a first finger of a user is positioned on a front side of the disposable handle assembly including grooves; rotating a testing device that is attached to a rod at a distal end of the disposable handle assembly about the rod towards the front side with a second finger until the testing device rests on an edge of an end wall of the disposable handle; and applying a downward force to the testing device with the first finger until the testing device detaches from the rod.
14. The method of claim 13, further comprising, prior to the gripping the disposable handle assembly, the steps including: providing the disposable handle assembly with the testing device attached to the rod in a packaging, the packaging being sealed and having a body with at least one region formed from a transparent material; gripping the packaging and the disposable handle assembly; applying a downward force to the testing device from outside of the packaging with at least one of the first finger and the second finger, until a contact of the testing device is pressed against the disposable handle assembly such that an electrical circuit of the disposable handle assembly is closed; and observing, through the at least one region, a response of a sensor of the testing device to the contact being pressed against the disposable handle device.
15. The method of claim 14, further comprising determining an operational status of the disposable handle assembly based on the response of the sensor observed through the at least one region.
16. The method of claim 13, further comprising causing a medical instrument to be operative for use in the medical procedure by attaching the medical instrument to the rod of the disposable handle assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0029] It is noted that as used herein the specification and the appending claims the singular forms “a,” “an,” and “the” can include plural references unless the context clearly dictates otherwise. Further, unless specified otherwise, the terms “substantial” or “substantially” as used herein mean “considerable in extent,” or “largely but not necessarily wholly that which is specified.” Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
[0030]
[0031] The housing 160 includes a housing distal end 170, and the housing distal end 170 includes first housing extension walls 172. The first housing extension walls 172 define a channel 174 there between. A rod 176 extends between, and is connected to each of, the first housing extension walls 172. The testing device 180 is attached to the rod 176 as illustrated in
[0032]
[0033] The power source 200 and the pin 210 may be positioned within an insert 220. According to an aspect of the present disclosure, the pin 210 may be mounted on the power source 200 and extend through an insert aperture 222. In particular, an insert base 221 of the insert 220 defines an open end that receives the pin 210 and the power source 200 so as to be housed within the insert 220 with the pin 210 extending through an insert aperture 222. As described in more detail below with reference to
[0034] An exterior of the insert 220 may include a plurality of rail extensions 224 extending from an exterior cylindrical surface of the insert 220, and an insert protruding edge 228 surrounding the insert base 221. Each rail extension 224 may include two rows of prongs, the prongs of each row being spaced along a longitudinal axis of the insert 220, and a slot being defined between the two rows. The insert protruding edge 228 may be formed from a same material as the remainder of the insert 220, or a different material that is flexible (e.g. an elastomeric material) as compared to the remainder of the insert 220. In addition, the insert protruding edge 228 may have a generally semi-circular cross-section that is raised from a main exterior surface of the insert 220. Alternatively, the insert base 221 may include two or more raised circumferential edges defining grooves there between, and the insert protruding edge 228 may be provided by a ring (e.g an O-ring) formed from an elastomeric material and positioned within the grooves. As described in more detail below with reference to
[0035] The wire 234 that may be held in place by the rail extensions 224 constitutes a straight section of a circuit wire 230 that also includes a first spring 232 and a second spring 236. The wire 234 may extend between, and formed as one-piece with, the first spring 232 and the second spring 236. The first spring 232 is sized to fit within insert 220, along with the power source 200 and the pin 210. In particular, a body of the insert 220 may include a first section 220a having dimensions (e.g. length, diameter, etc.) that correspond to dimensions of the power source 200, and a second section 220b having dimensions (e.g. length, diameter, etc.) that correspond to dimensions, for example a length and outermost diameter, of the first spring 232. According to an aspect of the present disclosure, the power source 200, pin 210, insert 220, and circuit wire 230 may be assembled into a sub-component of the disposable handle assembly 100 that is inserted into the housing 160.
[0036] In order to assemble the disposable handle assembly 100, the power source 200, pin 210, insert 220, and circuit wire 230 are inserted into the housing 160 as a sub-component which may or may not include the end cap 150. The end cap 150 includes a cap end wall 250 from which a cap inner wall 252 extends along with first protrusions 254. The cap inner wall 252 may be a cylindrical wall that surrounds the first protrusions 254 and a second protrusion 256 that is positioned radially inward of inner surfaces 254a of the first protrusions 254. The second protrusion 256 may be cylindrical in shape and define a slot 258 configured to allow a bottom connecting portion 232a of the first spring 232 to pass through the slot 258. The bottom connecting portion 232a extends from a corner 232b of the circuit wire 230 between the first spring 232 and the wire 234.
[0037] In an assembled state of the disposable handle assembly 100, an annular space between the inner surfaces 254a and the second protrusion 256 is configured to receive the insert base 221, and the inner surfaces 254a of the first protrusions 254 are configured to engage the insert protruding edge 228 of the insert 220. In addition, the second protrusion 256 is configured to be positioned radially between the power source 200 and a wall of the insert 220 (
[0038] In either assembly scheme discussed above, the end cap 150 is attached to the housing 160 to complete an assembly of the disposable handle assembly 100. In particular, the end cap 150 is positioned such that the first protrusions 254 and the second protrusion 256 are inserted into a second housing extension wall 260 on a proximal end of the housing 160, and the first protrusions 254 are received by first housing apertures 262 formed within the second housing extension wall 260. The first protrusions 254 are configured to elastically move radially inward and outward as the end cap 150 is attached to the housing 160. According to an aspect of the present disclosure, ends the first protrusions 254 may contact an inner surface of the second housing extension wall 260 as the end cap 150 is moved towards the housing distal end 170. Contact with the inner surface causes the first protrusions 254 move radially (bend or flex) inward until the ends of the first protrusions 254 engage the first housing aperture 262 and move radially outward in a spring-like movement (e.g. snap into the first housing apertures 262).
[0039] The end cap 150 is configured to be fixedly attached to the housing 160 a single time, and can only be removed from the housing 160 with a rotation of the end cap 150 which causes the first protrusions 254 to break away from the cap end wall 250. According to an aspect of the present disclosure, the end cap 150 and housing 160 are configured in accordance with a plastic end cap including at least one plastic frangible member and a hand grip of a handle as disclosed in International Patent Application No. PCT/IL2014/050745 and corresponding U.S. patent application Ser. No. 14/4173,498, the entire disclosures of which are herein incorporated by reference in their entirety. Removing the end cap 150 allows for the power source 200 to be recovered and used in another application.
[0040] As illustrated in
[0041] As illustrated in
[0042] As described in more detail with reference to
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[0046] As further illustrated in
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[0050] The first body 680 of the sensor housing 182 includes a front wall 682 from which a pair of the resilient support legs 683 and a second body 684 extend. The resilient supports legs 683 extend at an oblique angle relative to a plane of the front wall 682, whereas the second body 684 extends along a respective plane that is perpendicular to the plane of the front wall 682. The second body 684 extends in a second direction perpendicular to the first direction of the first groove 681. Thus, the resilient supports legs 683 are angled downward relative to the second body 684. The sensor 184 may be positioned between side walls 685 of the second body 684. Each side wall 685 includes a second groove 686 configured to receive the sensor protruding edge 584. A third groove 687 may be defined by the front wall 682 between the sidewalls 685 and accommodate a portion of the second contact 582.
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[0055] The packaging 900 may include a main body 902 and a strip 904, with a perforated section 906 between the main body 902 and the strip 904. Subsequent to an actual placement of the disposable handle assembly 100 in the packaging 900 having an open end, the packaging may be sealed and perforated and thereby defining the main body 902 and the strip 904. One of ordinary skill in the art will recognize that the housing distal end 170 may be on a side of the packaging 900 including the strip 904, or the end cap 150 may be on a side with the strip 904.
[0056] According to an aspect of the present disclosure, two perforated sections 906 and two strips 904 may be provided on opposite sides of the packaging, or the perforated section 906 and strip 904 can extend along a long edge of the packaging (i.e. extending up and down, parallel to a longitudinal axis of the disposable handle assembly 100). One of ordinary skill in the art will recognize that the perforated section 906 may be provided in the middle of the packaging. In any configuration, the perforated section 906 of the present disclosure is provided in manner that maintains the interior of the packaging 900 as being closed from an exterior of the packaging 900. Accordingly, the interior of the packaging 900 is, and remains, a closed environment that the disposable handle assembly 100 is placed within. Thus, elements (fluid, solid particles, etc) are prevented from entering into the interior of the packaging 900 and coming into contact with the disposable handle assembly 100. As a result, the disposable handle assembly 100 is maintained in a state suitable (i.e. safe) for an intended use for a particular procedure. For example, the disposable handle assembly 100 is maintained within the packaging 900 in state such that the disposable handle assembly 100 is safe and meets particular/regulatory requirements for use in a medical procedure.
[0057] A user may grasp the packaging 900 and pull on the strip 904 with a minimal force so that the strip 904 is easily separated from the main body 902 at the perforated section 906. Accordingly, once the packaging has been opened, the disposable handle assembly 100 may be removed for use in a medical procedure. However, prior to removing the strip 904 and opening the packaging, a user may wish to determine whether the disposable handle assembly 100 is operational via a simple procedure illustrated in
[0058]
[0059] Assuming the disposable handle assembly 100 is able to function properly, e.g. there is no issue of improper or insufficient contact between power source 200 and the pin 210 and/or the circuit wire 230, the power source 200 has not been completely used up/depleted, the power source 200 has not degraded in some manner, etc., the sensor 184 will be supplied with power and emit a signal 920 that a person from outside of the packaging 900 can observe. The testing device 180 can be actuated multiple times as long the disposable handle assembly 100 is capable of operating properly as discussed above.
[0060] According to an aspect of the present disclosure, in one example of the testing device 180, the sensor 184 is an LED or similar type of light that emits light when power is supplied thereto.
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[0063] According to an aspect of the present disclosure, a user may remove the testing device 180 having the same grip as was used to rotate the testing device 180 around the rod 176. In particular, with the testing device 180 resting on an edge of the housing end wall 270 as illustrated in
[0064] According to an aspect of the present disclosure, the user may apply the force without having to re-orientate the disposable handle assembly 100 in the user's hand. For example, in gripping the grooves 160 with the user's fingers except the thumb, the user may be able to reach the testing device 180 in the first position illustrated in
[0065]
[0066] As illustrated in
[0067] A conduit distal end 1032 of a conduit 1030 (“light guide 1030”) may extend through the opening 1029 from one side of the transverse wall 1028 to an opposite side thereof. A proximal end (not shown) of the light guide 1030 may include or be attached to a light source (not shown). The light source may be powered through a contact or terminal (not shown) on a bottom of the fitting 1010. The contact or terminal may be arranged to contact the pin 210 protruding through the housing end wall 270 prior to being depressed downward by the bottom of the fitting 1010, once the fitting 1010 is installed on the disposable handle assembly. The contact or terminal may extend from, or be in contact with, the fitting sidewalls 1012 that may be in planar contact with the legs 296 of the plate attachment 290. The fitting sidewall 1012 may be formed of metal or some other electrically conductive material. It will be understood that the fitting sidewalls 1012 may be formed of a non-metal material with regions corresponding to at least a portion of the legs 296 and formed of, or have embedded therein, components formed of a material capable of making electrical contact with the legs 296 and the contact or terminal of the medical instrument 1000. As the legs 296 extend from the contact plate 292, which in turn is pressed against and in electrical contact with the second spring 236 of the circuit wire 230, the fitting 1010 may be positioned to close the electrical circuit of the disposable handle assembly 100.
[0068] For example, the medical instrument 1000 may be attached to the rod 176 such that the blade section 1024 is substantially parallel to a longitudinal axis of the housing 160. Upon rotation of the medical instrument 1000 about the rod 176 and away from the housing 160, the fitting sidewalls 1012 will come into electrical contact with the legs 296 and the contact or terminal of the medical instrument will come into electrical contact with the pin 210 to close the electrical circuit of the disposable handle assembly 100. Accordingly, the light source will emit light that is guided by the light guide 1030 and the conduit distal tip 1032 and illuminates an area around the distal tip 1026 of the blade 1020.
[0069] It should also be appreciated that the systems in the figures are merely illustrative and that other implementations might be used. Additionally, it should be appreciated that the functionality disclosed herein might be implemented in software, hardware, or a combination of software and hardware. Other implementations should be apparent to those skilled in the art.
[0070] It will be appreciated that the foregoing description provides examples of the disclosed system and technique. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.