A MEDICAL INJECTION DEVICE
20210260293 · 2021-08-26
Inventors
Cpc classification
A61M5/2033
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61M2005/2474
HUMAN NECESSITIES
A61M5/001
HUMAN NECESSITIES
A61M5/3204
HUMAN NECESSITIES
International classification
A61M5/24
HUMAN NECESSITIES
A61M5/00
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
Abstract
The invention relates to a pre-filled injection device for apportioning set dose of a liquid drug. The pre-filled injection device is of the type wherein a permanently mounted injection needle is cleaned in a cleaning reservoir between injections. The purpose of the invention is to provide a mechanism by which the cleaning reservoir can be filled with preservative containing liquid drug from the cartridge upon proximal movement of the needle hub in a linear movement.
Claims
1. A pre-filled injection device for ejection of individually set dose of a liquid drug, comprising: a housing structure which externally supports a removable protective cap and internally supports a piston rod drive system, a non-replaceable cartridge permanently embedded in the housing structure and having an interior containing a preservative containing liquid drug, the interior being defined by a distal pierceable septum and proximal movable plunger movable by the piston rod drive system which comprises a piston rod for moving the movable plunger in the distal direction, the removable protective cap being coupled to the housing structure such that relative rotation between the removable protective cap and the housing structure is required in order to remove the removable protective cap, a needle hub securing a needle cannula having a distal end with a distal tip and a proximal end and a lumen there between, which needle hub together with the needle cannula is movable from a first position to a second position, the first position being a position wherein the proximal end of the needle cannula is positioned distally spaced from the septum of the cartridge and, the second position being a position wherein the proximal end of the needle cannula has penetrated through the septum of the cartridge thereby establishing a liquid flow through the lumen of the needle cannula, a needle shield covering at least the distal tip of the needle cannula between injections and which needle shield carries a cleaning chamber containing a cleaning solvent, the distal tip of the needle cannula being stored inside the cleaning chamber between subsequent injections, and wherein the cleaning solvent inside the cleaning chamber is identical to the preservative containing liquid drug contained in the interior of the cartridge and which preservative containing liquid drug is fillable from the interior of the cartridge and into the cleaning chamber through the lumen of the needle cannula by moving the cartridge and the movable plunger inside the cartridge relatively to each other with the needle hub and the needle cannula in the second position, and wherein the removable protective cap at least rotationally engages the needle shield such that the required rotation of the removable protective cap forces the needle shield to rotate and which needle shield is helically guided relatively to the housing structure and engages the needle hub such that the helical movement of the needle shield is transferred into an axial movement of the needle hub, and which needle hub is guided purely axially relatively to the housing structure by a guiding arrangement provided between the needle hub and the housing structure comprising guiding structure guided by axial tracks such that the needle hub is guided purely axially from the first position to the second position upon helical movement of the needle shield whereby the proximal end of the needle cannula penetrates through the septum of the cartridge and the purely axial movement of the needle hub is transferred to the cartridge.
2. The pre-filled injection device according to claim 1, wherein the removable protective cap and the needle shield are provided with engaging surfaces for transferring the required rotation of the removable protective cap to a similar rotation of the needle shield.
3. The pre-filled injection device according to claim 2, wherein the removable protective cap internally is provided with one or more longitudinal tongues for engaging and driving the needle shield in the rotational movement.
4. The pre-filled injection device according to claim 2, wherein the removable protective cap is coupled to the housing structure by a protrusion engaging a peripheral track.
5. The pre-filled injection device according to claim 1, wherein the housing structure comprises a cartridge holder part on which the needle hub is guided.
6. The pre-filled injection device according to claim 5, wherein the guiding structure comprises guiding rails provided on one of the needle hub or the cartridge holder part and the axial tracks are provided on the other of the needle hub or the cartridge holder part of the housing structure.
7. The pre-filled injection device according to claim 6, wherein the guiding rails operate axially in the axial tracks.
8. The pre-filled injection device according to claim 1, wherein the needle hub and the housing structure are provided with cooperating locking structure for locking the needle hub to the housing structure when the needle hub is positioned in the second position.
9. The pre-filled injection device according to claim 1, wherein one or more protrusions guided in one or more helical tracks are provided between the needle shield and the housing structure for guiding the needle shield helically when rotated.
10. The pre-filled injection device according to claim 1, wherein the needle shield is associated with a structure such as a knob which engages the needle hub for moving the needle hub axially when the needle shield is moved helically.
11. The pre-filled injection device according to claim 10, wherein the cleaning chamber is part of a cleaning assembly fixed to the needle shield.
12. The pre-filled injection device according to claim 11, wherein the cleaning assembly carries the knob.
13. The pre-filled injection device according to claim 10, wherein the knob abut an end surface of the needle hub.
14. The pre-filled injection device according to claim 1, wherein the injection device comprises a torsion spring for moving the piston rod forward to thereby automatic eject the set dose.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] The invention will be explained more fully below in connection with a preferred embodiment and with reference to the drawings in which:
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[0082] The figures are schematic and simplified for clarity, and they just show details, which are essential to the understanding of the invention, while other details are left out. Throughout, the same reference numerals are used for identical or corresponding parts.
DETAILED DESCRIPTION OF EMBODIMENT
[0083] When in the following terms as “upper” and “lower”, “right” and “left”, “horizontal” and “vertical”, “clockwise” and “counter clockwise” or similar relative expressions are used, these only refer to the appended figures and not to an actual situation of use. The shown figures are schematic representations for which reason the configuration of the different structures as well as there relative dimensions are intended to serve illustrative purposes only.
[0084] In that context it may be convenient to define that the term “distal end” in the appended figures is meant to refer to the end of the injection device securing the needle cannula and pointing towards the user during injection, whereas the term “proximal end” is meant to refer to the opposite end usually carrying the dose dial button as depicted in
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[0086] The distal part of the housing structure 1 is in
[0087]
[0088]
[0089] The base part 10 contains the piston rod drive system which is often referred to as the dose engine. The dose engine is preferably a torsion spring drive mechanism as described in details in WO 2019/002020. In order to set a dose to be injected, the user rotates the dose setting button 2 which strains a torsion spring and moves a scale drum 14 helically inside the housing structure 1. As the user rotates the dose setting button 2, the size of the dose being set can be visually inspected in a window 11 in the housing structure 10 as indicia provided helically on the outer surface of the scale drum 14 rotates by the window 11 in the housing structure 1. During injection the torsion spring drives a piston rod 3 in the distal direction which moves a plunger 7 distally inside a cartridge 5. Simultaneously the scale drum 14 returns to its zero position.
[0090] The piston rod driver which in WO 2019/002020 is numbered “50” can be viewed in
[0091] The cartridge 5 is typically a standard cartridge 5 made from glass which is distally sealed by a pierceable septum 6 and wherein the movable plunger 7 can be moved in the distal direction to build up pressure inside the interior 8 of the cartridge 5 such that the liquid drug contained inside the interior 8 of the cartridge 5 can be pressed out through the lumen 83 of a needle cannula 80 penetrated through the pierceable septum 6.
[0092] When assembling the housing structure 1, the base part 10 and the initiator part 30 are clicked together. For this purpose, the initiator 30 is on the outer surface provided with a number of protrusions 31, 32 which engages a similar number of openings 12, 13 provided in the base part 10. The respective protrusions 31, 32 and the respective openings 12, 13 are rotationally spaced from each other such that, once clicked together, the initiator part 30 is axially and rotational locked to the base part 10.
[0093] The initiator part 30 is further disclosed in
[0094] The initiator part 30 is provided with an axial indentation 33 which engages a similar axially raised portion 21 provided on the cartridge holder part 20 such that the cartridge holder part 20 is axially and rotationally fixed to the initiator part 30 and thus to the base part 10.
[0095] This click fit between the initiator 30 and the base part 10 thus also secures the cartridge holder part 20 such that the base part 10, the cartridge holder part 20 and the initiator part 30 cannot rotate nor move axially relatively to each other. They operate as one housing structure 1 and can easily be connected in alternatives ways.
[0096] The initiator part 30 is provided with a helical track 45 which leads into a first sloped edge 35 and the cartridge holder 20 is in the same way provided with a second sloped edge 22. When the housing structure 1 is assembled, the helical track 45 thus continues between the first sloped edge 35 and the second sloped edge 22.
[0097] As best seen in the
[0098] As previously mentioned and disclosed, the initiator part 30 is provided with a peripheral track 34 on the outer surface for guiding the protective cap 40. In that respect the protective cap 40 is on the inside provided with an inwardly pointing protrusion 42 which engages the peripheral track 34 through an axial opening 36 in the peripheral track 34. Preferably, two (or more) such axial openings 36 are provided and the protective cap 40 disclosed in
[0099] Surrounding the cartridge holder 20 is a needle shield 50 which is both telescopically movable in the axial direction and rotatable mounted in relation to the housing structure 1 as will also be explained. This needle shield 50 is externally provided with one or more longitudinal raised tongues 51 and proximally provided with two outwardly pointing protrusions 52 as disclosed in
[0100] Distally this movable needle shield 50 carries a cleaning assembly 60 as disclosed in WO 2019/101670. This cleaning assembly 60 is shown in more details in
[0101] The cleaning assembly 60 comprises a front element 65 which is provided with a number of outwardly pointing protrusions 66 fitting into slits 53 inside the needle shield 50 (see
[0102] Permanently secured to the front element 65 is a chamber part 70 of which the cleaning chamber 71 is an integral part. The cleaning chamber 71 is distally covered by a front septum 61 which is tightly connected to the chamber part 70 by a metal bend 62 as it is commonly known from any well-known septum in a cartridge.
[0103] The chamber part 70 is provided with a protrusion 72 which locks the chamber part 70 to the front element 65 to form one element. The front element 65, the chamber part 70, the front septum 61 and the metal bend 62 of the cleaning assembly 60 thus operates as one integral assembly following both axial and rotational movements of the movable needle shield 50.
[0104] The cleaning chamber 71 is proximally sealed by a movable plunger 75 which is able to move in the proximal direction as the cleaning chamber 71 is being filled with liquid drug from the cartridge 5. The movable plunger 75 is either made formed from two separate components which are glued or clicked together or alternatively formed in a two-component moulding. In either case the movable plunger 75 comprises a soft distal part 76 and a more rigid proximal part 77.
[0105] The needle cannula 80 which is mounted in the needle hub 90 is distally provided with a sharp tip 81 for penetrating through the skin of user and a proximal end 82 which is inserted into the cartridge 5. The liquid drug flows through the hollow lumen 83 and the needle cannula 80 is preferably glued to the needle hub 90, but could be secured in alternative ways.
[0106] The proximal end 82 of the needle cannula 80 is in
[0107] The movable closing element 85 is axially movable in relation to the needle hub 90 and is held in contact with the needle hub 90 by a plurality of inwardly bended arms 94 on the needle hub 90 which prevents the movable closing element 85 from falling out from the needle hub 90. The inwardly bended arms 94 are also used to secure the needle hub 90 to the cartridge holder part 20 following initiation of the injection device as will be explained.
[0108] When the proximal end 82 of the needle cannula 80 is positioned inside the soft inner part 87 of the closing element 85 sterility of the lumen 83 of the needle cannula 80 and the cleaning chamber 71 can be maintained.
[0109]
[0110] The needle hub 90 is at the same time provided with a number of axially extending grooves 92 which are guided by longitudinal guiding rails 23 (see e.g.
[0111] The operational relationship between the movable needle shield 50 and the needle hub 90 is further disclosed in
[0112] Out-of-Pack
[0113] When the user receives the injection device from the manufacture of the injection device it is packed in a cardboard box or the like and before an injection can be performed the user is required to remove the injection device from the box and to perform an initiation of the injection device. The state of the injection device prior to such initiation is herein referred to as “out of pack” which is disclosed in
[0114] In
[0115] Usually in the “out of pack” state, the inwardly pointing protrusion 42 of the protective cap 40 would be physically located in the parking area 37 of the peripheral track 34. Also as seen in
[0116] In order to initiate the injection device, the user now has to rotate the protective cap 40 such that the inwardly pointing protrusions 42 are rotationally moved away from the parking area 37. The protective cap 40 is in the disclosed embodiment rotated in the anti-clockwise direction (when seen for a distal position) following the arrow “R”.
[0117] During this rotation, the raised tongue 43 (one or more can be provided) inside the protective cap 40 abuts the longitudinal raised tongue 51 such that the needle shield 50 is forced to follow the rotation of the protective cap 40.
[0118] As the needle shield 50 is being rotated, the protrusion 52 on the needle shield 50 is forced to follow the helical track 45 such that the needle shield 50 moves both rotational and axially in a resulting helical movement as indicated by the arrow marked “52” in
[0119] As previously explained; the front element 65 of the cleaning assembly 60 is connected to the needle shield 50 to operate together with the needle shield 50 such that when the needle shield 50 is rotated so is the front element 65. Further, the chamber part 70 is rotationally connected to the front element 65 of the cleaning assembly 60. The chamber part 70 of the cleaning assembly 60 thus also moves in a helical movement when rotated as indicated by the arrow “R” in
[0120] The chamber part 70 which is connected to the front element 65 and thus to the needle shield 50 is on the outer surface provided with a knob 73 which is further disclosed in
[0121] When the needle shield 50 and with it also chamber part 70 and the knob 73 rotates, the knob 73 moves simultaneously in a helical movement in the proximal direction which pushes and moves the needle hub 90 also in the proximal direction. Since the needle hub 90 is guided by the guiding rails 23 provided on the cartridge holder part 20, the needle hub 90 is limited to a strictly axial movement as the knob 73 slides on the distal end surface 93 of the needle hub 90. This is e.g. seen in
[0122] The simultaneously movement of the needle shield 50 and the needle hub 90 in the proximal direction secures that the distal tip 81 of the needle cannula 80 remains inside the cleaning chamber 71 as both the needle hub 90 and the cleaning assembly 60 carried by the needle shield 50 moves in the proximal direction.
[0123] When the needle shield 50 has been rotated approximately 90 degrees in the counter clockwise to the position disclosed in
[0124] The under-cut groove 97 in the needle hub 90 leads into an open area 95 (see
[0125] Initiation/Filling
[0126] This position is referred to as “initiation” or “filling” and is disclosed in
[0127] The inwardly pointing protrusion 42 on the protective cap 40 has in this position also been moved halfway through the peripheral track 34 and is thus still linearly aligned with the protrusion 52 as the protective cap 40 and the needle shield 50 rotates with the same rotational speed.
[0128] The initiator part 30 is further provided with a ratchet arm 38 which the protrusion 52 passes over when rotated from the Out-of-Pack state to the initiated state. This ratchet arm 38 prevents the needle shield 50 from being rotated in the anti-clockwise direction once the protrusion 52 has passed over the ratchet arm 38.
[0129] In
[0130] Further, in this position, the needle hub 90 has been moved axially in the proximal direction and the proximal end 82 of the needle cannula 80 has penetrated through the septum 6 of the cartridge 5 such that liquid communication has been established between the interior 8 of the cartridge 5 and the cleaning chamber 71. The hub 90 retaining the needle cannula 80 is thus now in the second position.
[0131] As the needle hub 90 slides proximally the movable closing element 85 abuts the distal end of the cartridge 5 with the result that the needle hub 90 slides relatively to the movable closing element 85 such that the proximal end 82 of the needle cannula 80 is moved out through the soft inner part 87 of the closing element 85 and penetrated into the septum 6 of the cartridge 5.
[0132] When the distal end of the movable closing element 85 abuts the flange 96 on the needle hub 90 (see e.g.
[0133] With the glass part of the cartridge 5 moving proximally and the plunger 7 being maintained in its position, a pressure is build up inside the interior 8 of the cartridge 5 with the result that liquid drug is being pumped from the cartridge 5 through the lumen 83 of the needle cannula 80 and into the cleaning chamber 71 which is thus being filled.
[0134] The movable plunger 75 inside the cleaning chamber 71 is rotationally locked to the needle hub 90 through the radial arms 78 such that when the cleaning chamber 71 is rotated together with the needle shield 50 the movable plunger 75 do not rotate thus a relative rotation is created between the movable plunger 75 and the cleaning chamber 71 which helps to release any stiction occurring between the inner surface of the cleaning chamber 71 and the movable plunger 75.
[0135] When the cartridge 5 is moved in the proximal direction and liquid drug is pumped into the cleaning chamber 71 this also forces the movable plunger 75 to move axially in the proximal direction. The cleaning chamber 71 is hereafter filled with the same liquid drug as present in the interior of the cartridge 8.
[0136] As best seen in
[0137] However, should the needle hub 90 move the movable closing element 85 and thus the cartridge 5 to far in the proximal direction then the resilient arms 25 on the cartridge holder 20 which grips behind the neck of the cartridge 5 will urge the cartridge 5 in the distal direction and into the correct position wherein the flexible arms 94 on the needle hub 90 is pushed distally against the proximal end of the hooks 24 as seen in
[0138] When moving from the Out-of-Pack state to the initiated state, the needle hub 90 thus moves purely axially guided by the guiding rails 23 into a position wherein the needle hub 90 locks to the cartridge holder part 20. At the same time the glass part of the cartridge 5 is moved proximally such that a quantum if the liquid drug inside the cartridge 5 is pumped into the cleaning chamber 71. Since the liquid drug contains a preservative, this preservative will clean the distal tip 81 of the needle cannula 80.
[0139] Further, the protrusion 52 of the needle shield 50 will pass over the ratchet arm 38 thus preventing the user form rotating the needle shield 50 back in the clockwise direction.
[0140] The sequence of movement of the protrusion 52 is disclosed in
[0141] Both in the Out-of-pack state and in the initiated state is the protrusion 52 provided in the helical track 45 preventing the user from moving the needle shield 50 in a purely axial movement as the protrusion 52 would then abut the sidewall of the helical track 45. Due to this, the needle shield 50 is restricted to rotational movement which since the track 45 is helical results in a helical movement of the needle shield 50.
[0142] NPR (Needle Pressure Relief)
[0143] Once the injection device has been initiated, the needle shield 50 is prevented from moving purely axially until the user has unlocked the injection device. This unlocking is done by a further rotation of the needle shield 50 to a position in which the protrusion 52 is aligned with an cut open section 26 in the cartridge holder part 20 as disclosed in
[0144] Since the needle shield 50 is provided with two protrusions 52 as seen in
[0145] When moving from the initiated state to the NPR state, the protrusion 52 is guided along the first sloped edge 35 such that the needle shield 50 is moved further in the proximal direction in a helical movement.
[0146] It is preferred that the first sloped edge 35 is relatively steep such that the protrusion 52 is delivered to a flat section 39 at the end of the first sloped edge 35. However, when the protrusion 52 is positioned on this flat section 39 it cannot move axially before the needle shield 50 is rotated further. The protrusion 52 thus needs to be positioned within the clearance following the indication “C” in
[0147] Once the protrusion 52 is in the “Unlocked” position, the inwardly pointing protrusion 42 on the protective cap 40 is positioned at the axial opening 36 of the peripheral track 34 such that the user can remove the protective cap 40 in an axial movement. Following this the needle shield 50 can be rotated back to the initiated position simply by rotating the needle shield 50 in the clock-wise direction.
[0148] Since the needle hub 90 is now locked to the cartridge holder part 20 and the needle shield 50 traveled in the proximal direction, the distal tip 81 of the needle cannula 80 penetrated through the front septum 61 of the cleaning assembly 60. The distal tip 81 is hereafter positioned outside the cleaning chamber 71 but still protected in a channel 67 in the front element 65 as disclosed in
[0149] With the distal tip 81 of the needle cannula 80 being positioned outside the cleaning chamber 71 any overpressure is the liquid system can be equalized
[0150] When the glass part of the cartridge 5 is moved proximally during initiation, a pressure is build up inside the interior 8 cartridge 5 which overpressure leads to filling of the cleaning chamber 71. However, due to tolerances this overpressure can be larger than required in order to fill the cleaning chamber 71. An overpressure can thereby be maintained inside the liquid system comprising the interior 8 of the cartridge 5 and the cleaning chamber 71. By performing an NPR any such overpressure can be relieved once the distal tip 81 of the needle cannula 80 is brought outside the cleaning chamber 71. By relieving any overpressure in the liquid system prior to each injection a more precise dosing can be obtained since the pressure in the interior of the cartridge 5 is aligned with the outside atmospheric pressure. Overpressure in the liquid system can also occur due to temperature changes as further described in WO 2017/032599.
[0151] Injection
[0152] The injection state is disclosed in
[0153] Following the injection, the user removes the needle shield 50 from the skin and a not shown compression spring e.g. mounted proximal to the triggering element 55 moves the needle shield 50 back to the NPR position disclosed in
[0154] From the NPR position, the user rotates the needle shield 50 back to the initiated position in which position the protrusion 52 abut the ratchet arm 38 as disclosed in
[0155] However, should the user forget to rotate the needle shield 50 back to the locked initiation position then this is automatically done when the user in the NPR position following an injection mounts the protective cap 40 by inserting the inwardly pointing protrusion 42 through the axial opening 36 in the initiator 30 and rotate the inwardly pointing protrusion 42 back into the parking area 37. During this rotation of the protective cap 40 in the clockwise direction, the raised tongue 43 inside the protective cap 40 abuts and rotates the longitudinal raised tongue 51 on the needle shield 50 such that the needle shield 50 is rotated back to the initiation position wherein the needle shield 50 is secured from any axial movement.
[0156] Some preferred embodiments have been shown in the foregoing, but it should be stressed that the invention is not limited to these, but may be embodied in other ways within the subject matter defined in the following claims.