Pick having a supporting element with a centering extension
11131188 ยท 2021-09-28
Assignee
Inventors
Cpc classification
E21C35/197
FIXED CONSTRUCTIONS
International classification
Abstract
A round-shank pick having a pick head and a pick shank that includes a supporting element pierced along its longitudinal center axis by a mounting hole with an inside diameter for receiving the pick shank. A collar height, measured in the direction of the longitudinal center axis between an end, facing away from the seat surface, of the centering extension and the seat surface or between the end of the centering extension and an inner termination of a recess that is integrally formed in the supporting element in an indented manner with respect to the seat surface, is configured such that the ratio between the inside diameter of the mounting hole in the supporting element and the collar height is less than 8, and/or that the collar height is greater than an axial clearance of the pick mounted in a pick holder.
Claims
1. A pick holder for a tool system, the pick holder comprising: a base part having a pick receptacle defined therein, the pick receptacle having a longitudinal central axis and an inside diameter; a wear surface defined on the base part and surrounding the pick receptacle; at least one extension integrally formed on and projecting beyond the wear surface; and an end of the pick receptacle adjacent the wear surface including a centering receptacle extending in an inclined manner relative to the longitudinal center axis and transitioning directly or indirectly into the wear surface, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the at least one extension, a ratio of the inside diameter of the pick receptacle to the centering height being less than 8.0.
2. The pick holder of claim 1, wherein: the ratio between the inside diameter of the pick receptacle and the centering height is less than 7.5.
3. The pick holder of claim 1, wherein: the ratio between the inside diameter of the pick receptacle and the centering height is less than 7.0.
4. The pick holder of claim 1, wherein: the ratio between the inside diameter of the pick receptacle and the centering height is less than 6.5.
5. The pick holder of claim 1, wherein: the centering receptacle and the extension encircle the pick receptacle.
6. The pick holder of claim 1, wherein: transitions between the centering receptacle, the extension and the wear surface extend in a rectilinear or rounded manner.
7. The pick holder of claim 1, wherein: the extension has a height with respect to the wear surface greater than or equal to 0.3 mm.
8. The pick holder of claim 1, wherein: the extension has a height with respect to the wear surface between 0.3 mm and 2 mm.
9. The pick holder of claim 1 wherein: the extension has a height with respect to the wear surface between 0.5 mm and 1.5 mm.
10. The pick holder of claim 1, wherein: the inside diameter of the pick receptacle is about 20 mm, and the centering height is greater than 2.5 mm.
11. The pick holder of claim 1, wherein: the inside diameter of the pick receptacle is about 22 mm, and the centering height is greater than 2.75 mm.
12. The pick holder of claim 1, wherein: the inside diameter of the pick receptacle is about 25 mm, and the centering height is greater than 3.125 mm.
13. The pick holder of claim 1, wherein: the inside diameter of the pick receptacle is about 42 mm, and the centering height is greater than 5.25 mm.
14. The pick holder of claim 1, wherein: the at least one extension is one of a plurality of extensions; and the ratio between the inside diameter of the pick receptacle and the centering height is determined using the one of the extensions having a greatest centering height.
15. The pick holder of claim 1, wherein: the at least one extension surrounds the pick receptacle.
16. The pick holder of claim 1, wherein: the centering height is greater than an axial play of a round-shank pick installed in the pick holder.
17. A pick holder for a tool system, the pick holder comprising: a base part having a pick receptacle defined therein, the pick receptacle having a longitudinal central axis and an inside diameter; a wear surface defined on the base part and surrounding the pick receptacle; at least one extension projecting beyond the wear surface; and an end of the pick receptacle adjacent the wear surface including a centering receptacle extending in an inclined manner relative to the longitudinal center axis and transitioning directly or indirectly into the wear surface, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the at least one extension, a ratio of the inside diameter of the pick receptacle to the centering height being less than 8.0; and wherein the pick holder includes a rib receptacle formed in the wear surface and surrounding the centering receptacle.
18. The pick holder of claim 17, wherein: the maximum point of projection is located between the centering receptacle and the rib receptacle.
19. The pick holder of claim 17, wherein: the at least one extension and the rib receptacle are formed on the wear surface by a shaping process during the production of the pick holder.
20. A pick holder for a tool system, the pick holder comprising: a base part having a pick receptacle defined therein, the pick receptacle having a longitudinal central axis and an inside diameter; a wear surface defined on the base part and surrounding the pick receptacle; at least one extension projecting beyond the wear surface; and an end of the pick receptacle adjacent the wear surface including a centering receptacle extending in an inclined manner relative to the longitudinal center axis and transitioning directly or indirectly into the wear surface, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the at least one extension, a ratio of the inside diameter of the pick receptacle to the centering height being less than 8.0; and wherein the at least one extension is formed on the wear surface by a shaping process during the production of the pick holder.
21. A pick holder for a tool system, the pick holder comprising: a base part having a pick receptacle defined therein, the pick receptacle having a longitudinal central axis and an inside diameter; a wear surface defined on the base part and surrounding the pick receptacle; at least one extension projecting beyond the wear surface; and an end of the pick receptacle adjacent the wear surface including a centering receptacle extending in an inclined manner relative to the longitudinal center axis and transitioning directly or indirectly into the wear surface, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the at least one extension, a ratio of the inside diameter of the pick receptacle to the centering height being less than 8.0; and wherein the pick holder includes a rib receptacle formed in the wear surface and surrounding the centering receptacle; and wherein the centering receptacle, the rib receptacle and the extension have an interrupted contour profile.
22. The pick holder of claim 21, wherein: interruptions in the contour profile have one or more radial longitudinal extents with different lengths.
23. A pick holder for a tool system, the pick holder comprising: a base part having a pick receptacle defined therein, the pick receptacle having a longitudinal central axis and an inside diameter; a wear surface defined on the base part and surrounding the pick receptacle; at least one extension projecting beyond the wear surface; and an end of the pick receptacle adjacent the wear surface including a centering receptacle extending in an inclined manner relative to the longitudinal center axis and transitioning directly or indirectly into the wear surface, the centering receptacle having a centering height measured parallel to the longitudinal center axis, the centering height extending between an end of the centering receptacle facing away from the wear surface and a maximum point of projection of the at least one extension, a ratio of the inside diameter of the pick receptacle to the centering height being less than 8.0; and wherein a transition between the centering receptacle and the maximum point of projection is continuous or rounded.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is explained in more detail by way of an exemplary embodiment illustrated in the drawings, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7)
(8) The pick holder 40 has a base part 41 on which a plug-in extension 42 that protrudes from the underside is integrally formed. The base part 41 furthermore bears an integrally formed holding extension 43 into which a pick receptacle 46 is introduced as a cylindrical hole. In this case, the pick receptacle 46 is embodied as a through-hole which is open at both of its longitudinal ends. That end of the pick receptacle 46 that faces away from the plug-in extension 42 leads into a cylindrical portion 44 of the holding extension 43. Provided at the outer circumference of the holding extension 43 are wear markings 45 in the form of circumferential rings.
(9) The pick 10 is held on its pick shank 11 by means of a fastening sleeve 20 in the pick receptacle 46 of the pick holder 40. To this end, the fastening sleeve 20 has holding elements 21 which engage in a circumferential groove 15 in the pick shank 11. Furthermore, the fastening sleeve 20 has a clamping slot 23. This makes it possible for the fastening sleeve 20, produced from spring elastic material, to be pressed, on account of its residual stress, against the wall of the pick receptacle 46 and thus to be fixed against the latter. The pick 10 is thus rotatable about its longitudinal axis, but held axially and fixed in the pick receptacle 46. In this case, the axial mounting allows a defined axial clearance 50, indicated by a double arrow, of the pick 10, in order to allow smooth rotatability of the pick 10.
(10) Arranged between the pick head 13 and the pick holder 40 is a supporting element 30 in the form of a washer, as is shown in more detail in
(11) For operation, the pick holder 40 is mounted with its plug-in extension 42 in a corresponding holder on a milling drum (not shown) of a milling machine. The pick 10 is fastened to the holding extension 43 of the pick holder 40 by means of the fastening sleeve 20, together with the supporting element 30. During operation, the pick 10 is guided through the excavated material by a rotary movement of the milling drum. In this case, the pick 10 rotates automatically on account of acting forces, such that uniform radial wearing of the pick 10 is achieved.
(12)
(13) Along the longitudinal center axis (M), the supporting element 30 has a mounting hole 39 which forms a guide region 36 for guiding the pick 10. In the mounted position, the centering portion 12 of the pick shank 11 is assigned to the guide region 36. In this way, rotary mounting arises between the guide region 36 and the centering portion 12. In this case, care should be taken to ensure that the outside diameter of the cylindrical centering portion 12 is matched to the inside diameter D.sub.i of the mounting hole 39 in the guide region 36, such that free rotatability remains between the supporting element 30 and the centering portion 12. The clearance between these two components should be selected such that as little lateral misalignment (transversely to the longitudinal center axis of the pick (10)) as possible arises. As already illustrated in
(14) The pick shank 11 is held in the holding extension 43 of the pick holder 40 by means of the fastening sleeve 20. At its upper end, the fastening sleeve 20 has a chamfer 22.
(15) During operation, the pick 10 can rotate about the longitudinal center axis. The free rotatability ensures that the pick 10 becomes worn uniformly over its entire extent. In this case, the loosely applied supporting element 30 held by the centering portion 12 of the pick shank 12 also rotates, with the result that the rotatability of the pick 10 overall is further improved. As a result of the rotation and the high mechanical load on the pick 10, wear to the pick holder 40 also takes place, mainly in the upper portion 44 of the holding extension 43. As a result of the load, the wear surface 47 is abraded. The wear present on the holding extension 43 can in this case be evaluated via the wear markings 45 shown in
(16) As a result of the relative movement between the supporting element 30 and the holding extension 43, the wear surface 47, which is planar in the new state, of the holding extension 43 grinds into the recess 35 in the supporting element 30, as is shown in
(17)
(18) The asymmetric load is illustrated by two arrows of different lengths which symbolize a first force 55.1 and a larger second force 55.2. The asymmetric introduction of force can be brought about for example by the position of the pick holder 40 with respect to the direction of rotation of the milling drum. Such an irregular axial load results, in the case of a relatively large lateral movement (radial movement 54) of the supporting element 30, in asymmetric wear to the wear surface 47 of the pick holder 40. This is indicated by a profile of the wear surface 47 that is inclined at a wear angle 56 with respect to a plane extending perpendicularly to the longitudinal center plane M. The radial movement 54 is allowed in the case of insufficient lateral guidance of the supporting element 30. As a result of such asymmetric wearing of the wear surface 47, the supporting element 30 guiding the pick 10 rests on the wear surface 47 at an angle to the longitudinal center axis M. Thus, the mounting hole 39 is not aligned exactly with the longitudinal center axis M of the pick receptacle 46. As a result of this misalignment, the smooth rotatability of the pick 10 can be impeded or prevented.
(19)
(20) The supporting surface 32 is arranged in the receptacle 31 for mounting the pick head 13. In the opposing seat surface 33, a groove-like recess 35 is integrally formed in the supporting surface 32 at the transition to the centering surface 34.1 of the centering extension 34. The recess 35 has a first radius 35.1 in a range between 0.5 mm and 6 mm, in the present case 1.5 mm. The depth of the recess 35 with respect to the seat surface 33 is preferably in a range between 0.3 mm and 2 mm, preferably between 0.5 mm and 1.5 mm, in the present case 1.0 mm. The recess 35 transitions into the seat surface 33 via a rounded region with a second radius 35.2. The transition from the recess 35 to the centering surface 34.1 extends in a rectilinear manner. Thus, edges between the centering surface 34.1, the recess 35 and the seat surface 33 are avoided, with the result that free rotatability of the mounted supporting element 30 about the longitudinal center axis M is improved.
(21) A vertex 35.5 forms an inner termination 53 of the recess 35. Remote from the seat surface 33, the centering extension 34 is terminated by a rib-like end 34.2. A collar height 52 is illustrated by a double arrow. In the present exemplary embodiment, the collar height 52 represents the distance, measured in the direction of the longitudinal center axis M, between the end 34.2 of the centering extension 34 and the termination 53 of the recess 35.
(22) In the exemplary embodiment shown, the recess 35 is integrally formed in the seat surface 33 of the supporting element 30. In the mounted state, the supporting element 30 rests with its seat surface 33 on the wear surface 47, shown in
(23) An outside diameter 51 of the supporting element 30 and the inside diameter 58 of the mounting hole 39 in the supporting element 30 are each marked by an arrow. The outside diameter 51 corresponds to an outside diameter 57 of the seat surface 33 in the exemplary embodiment shown.
(24) According to the present invention, the collar height 52 is designed such that the ratio between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the collar height 52 adopts a value of less than 8. The collar height 52 is in this case predefined by the axial dimensions of the centering extension 34 and the recess 35.
(25) At a ratio of less than 8 between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the collar height 52, good lateral guidance of the supporting element 30 and thus of the pick 10 is ensured. In particular, the collar height 52 is in this case designed so as to be greater than the axial clearance 50 of the pick 10 and thus of the supporting element 30. The dimensioning of the collar height 52 in dependence on the inside diameter 58 of the mounting hole 39 in the supporting element 30 takes into consideration the greater permissible axial clearance 52 in larger tool systems. Thus, regardless of the tool size, sufficient lateral guidance of the supporting element 30 and thus of the pick 10 is always ensured.
(26) On account of the centering surface 34.1 bearing against the centering receptacle 48, good radial guidance of the supporting element 30 is achieved even in the case of maximum deflection of the pick 10, within the permissible axial clearance 50, out of the pick receptacle 46. By way of the recess 35 and the extension 47.1, engaging therein, of the pick holder 40, further lateral guidance of the supporting element 30 is achieved. Lateral movements or wobbling movements of the supporting element 30 can thus be reliably avoided. As a result, the wear to the supporting element 30 and to the pick holder 40 can be reduced considerably. Asymmetric wear to the wear surface 47 given irregular loading of the supporting element 30, as is described with regard to
(27) Furthermore, at a ratio of less than 8 between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the collar height 52, an improved sealing action with respect to penetrating foreign matter by the mutually engaging contours of the supporting element 30 and the top side of the holding extension 43 of the pick holder 40 is achieved than in tool systems having a ratio of greater than or equal to 8. Thus, for example, less excavated material penetrates into the region of the pick receptacle 46, with the result that the wear in this region is reduced and the rotatability of the pick 10 is ensured.
(28) The easy rotatability of the supporting element 30 and of the pick 10 is furthermore maintained by the rounded or rectilinearly extending and thus edge-free transitions between the centering surface 34.1, the receptacle 35 and the seat surface 33. Sharp transitions easily result in the supporting element 30 tilting with respect to the pick holder 40 and rotation being prevented. This can be avoided by the rounded or rectilinearly extending transitions.
(29)
(30) In the exemplary embodiments shown in
(31) In the exemplary embodiments corresponding to
(32) In the exemplary embodiment of a supporting element 30 shown in
(33) The collar height 52 is measured in the direction of the longitudinal center axis between the end 34.2 of the centering extension 34 and the termination 53 of the recess 35, as is illustrated by a double arrow. The ratio between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the collar height 52 is selected to be less than 8, in the present case less than 6.5. As a result, good lateral guidance of the supporting element 30 and a good sealing action with respect to penetrating foreign matter is achieved with the described advantages. At a ratio of less than 6.5, sufficient lateral guidance is also achieved toward the end of the service life of the supporting element 30 and of the pick 10, when the axial clearance 50 of the pick 10 may have increased on account of the wear that has already occurred.
(34) It is conceivable to configure the collar height 52 at the centering extension 34 with a longitudinal extent which results in a ratio between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the collar height 52 of greater than 8. As a result, improved support of the centering surface 34.1 on the inner surface of the pick receptacle 46 and/or improved support of the outer surface of the collar height 52 with the outer surface of the free region of the pick shank can be achieved.
(35) In the mounted state, the guide rib 37 rests on the wear surface 47 of the pick holder 40. As a result of the rotation of the supporting element 30, it grinds into the wear surface 47 and thus forms a corresponding rib receptacle in the end face of the pick holder 40. As a result, both the lateral guidance of the supporting element 30 and the sealing action are improved considerably.
(36) Differing from the embodiment illustrated, the transition from the centering surface 34.1 to the bearing surface 35.3 and/or the transition from the bearing surface 35.3 to the adjoining lateral surface of the guide rib 37 and/or the transition from the opposite lateral surface of the guide rib 37 to the adjoining seat surface 33 can be rounded. Likewise, the transitions from the lateral surfaces to the seat-surface portion 33.1 can be embodied in a rounded manner. In this way, sharp edges can be avoided. This results in improved rotatability of the supporting element 30.
(37) In the case of the supporting element 30 shown in
(38) The seat surface 33 of the supporting element 30 shown in
(39)
(40) The different planes in which the supporting surface 33, the supporting-surface portion 33.1 and the bearing surface 35.3 are arranged result both in good lateral guidance of the supporting element 30 and in a good sealing action.
(41) In the exemplary embodiment of the supporting element 30 shown in
(42)
(43) The supporting element 30 illustrated in
(44) In the case of the supporting element 30 shown in
(45)
(46)
(47) In all of the exemplary embodiments according to the present invention that are shown, the respective collar height 52 is designed to be greater than the permissible axial clearance 50 of the pick 10 and thus of the supporting element 30. As a result, even in the event of a maximum deflection of the pick 10 out of the pick receptacle 46, sufficient lateral guidance of the supporting element 30 is achieved. As a result of the different possible contours of that side of the supporting element 30 that faces the pick holder 40, and the top side, designed in a corresponding manner, of the pick holder 40, the lateral guidance and sealing with respect to penetrating foreign matter can be adapted to the applicable requirements. What is essential here is that the ratio between the inside diameter 58 of the mounting hole 39 in the supporting element 30 and the respective collar height 52 is less than 8, since, starting from this ratio, the radial movement of the supporting element 30 is blocked such that increased wear, as is caused by a radial movement of the supporting element 30, is ruled out.
(48) Tests by the applicant have revealed that, for example, the configuration of a centering extension 34, a guide rib 37 and/or a recess 35 with an interrupted contour profile, for example as a rib-like contour profile or a plurality of individual recesses 35 distributed over the contour profile, has a positive effect on the grinding behavior of a rotating pick on the end face of the holder shank. The result observed is that the ground-in centering extension 34 forms what is known as a labyrinth seal on the end face of the holder shank, in order in this way to protect the inner hole 39 from undesired contamination or in order to be able to remove contaminants in a targeted manner from the cavity forming between a centering extension 34, a guide rib 37 and/or a recess 35 and the end face of a holder shank on account of an axial displacement of the pick. In this case, such interruptions can be formed additionally in a radial longitudinal extent with different lengths, in order to further improve the removal of contaminants.
(49) Furthermore, the relief of the pressure that arises on account of the rotational movement of the pick in the holder can be improved.