A PLASTERING MACHINE AND A METHOD FOR OPERATING A PLASTERING MACHINE
20210277671 · 2021-09-09
Assignee
Inventors
Cpc classification
B05C17/005
PERFORMING OPERATIONS; TRANSPORTING
B05B7/1404
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a plastering machine for applying a surface coating layer to a building surface, such as to a in building wall (1), comprising: a coating material supply (20) connected to a mouthpiece (30) via a flexible hose (15), said mouthpiece (30) including a rear wall (31) connected to a first side flange (34′) and to a second side flange (34″) opposite said first side flange (34′), characterised in at least said first side flange (34′) comprising a first spacer device (40′) defining together with said rear wall (31) a part of a coating material chamber (8), a discharge area (37) for coating material contained in said chamber (8) extending between said opposite side flanges (34′, 34″), said first spacer device (40′) being releasably connected to said first flange (34′).
Claims
1. A plastering machine for applying a surface coating layer to a building surface, such as to a building wall, comprising: a coating material supply connected to a mouthpiece via a conduit, a flexible hose defining a first portion of said conduit, said mouthpiece having a top portion (T) and a bottom portion (B) and including: a rear wall, a first side wall and a second side wall opposite said first side wall, said rear wall being connected to or integral with said first side wall and said second side wall to define a coating material recess for containing coating material supplied to said mouthpiece through said conduit {15), said recess preferably tapering in a direction from said top portion (T) to said bottom portion (B), a lower edge of said rear wall at said bottom portion (B) being configured to delimit, preferably together with said building surface, a coating material exit, such as a gap, for discharge of said coating material contained in said recess in use of said machine, wherein said first side wall including opposite said rear wall a first flange and said second side wall including opposite said rear wall a second flange having a number of first faces configured for being placed against said building surface in use of said machine said first and second flanges being oriented to extend away from said recess, a recess spacer device extending in said recess, optionally from said top portion (T), said recess spacer device having a face configured for being placed against said building surface in said use of said machine, said face of said recess spacer device being in a position closer to said first flange than to said second flange, said face of said recess spacer device together with said number of first faces being configured for keeping said lower edge spaced from said building surface {1) in said use of said machine, by said faces abutting against said building surface.
2. A plastering machine for applying a surface coating layer to a building surface, such as to a building wall, comprising: a coating material supply connected to a mouthpiece via a conduit, a flexible hose defining a first portion of said conduit, said mouthpiece having a top portion (T) and a bottom portion and including: a rear wall, a first side wall and a second side wall opposite said first side wall, said rear wall being connected to or integral with said first side wall and said second side wall to define a coating material recess {8) for containing coating material supplied to said mouthpiece through said conduit, said recess preferably tapering in a direction from said top portion (T) to said bottom portion (B), a lower edge of said rear wall at said bottom portion (B) being configured to delimit, preferably together with said building surface, a coating material exit, such as a gap, for discharge of said coating material contained in said recess in use of said machine, wherein at least a first spacer device having a face configured for being placed against said building surface in use of said machine, said first side wall including opposite said rear wall a first flange and said second side wall including opposite said rear wall a second flange said first and second flanges being oriented to extend away from said recess, said first spacer device being releasably connected to said first flange of said first side wall.
3. The plastering machine according to claim 2, said first spacer device being reconnectable to said first side wall.
4. The plastering machine according to claim 1, including a handle having gripping portions, each gripping portion being arranged adjacent, preferably alongside, a respective one of said side walls, said gripping portions each being for a user to grip around, preferably all around, with his hand.
5. The plastering machine according to claim 1, each gripping portion being rigidly connected to a respective one of said side walls, preferably to a respective one of said flanges.
6. The plastering machine according to claim 2, a second spacer device having a number of faces configured for being placed against said building surface in said use of said machine to keep said lower edge spaced from said building surface by said faces of said first and second spacers abutting against said building surface, said second spacer device being connected to said second side wall opposite said rear wall, preferably to said second flange.
7. The plastering machine according to claim 6, said material exit being a gap delimited by said building surface and endwise delimited by said first and second spacer devices.
8. The plastering machine according to claim 2, said connection of said first and/or second spacer device to said respective side wall being by screws, clamps, by a snap connection, or by other complementary coupling elements.
9. The plastering machine according to claim 6, including a third spacer device having a face configured for being placed against said building surface in said use of said machine, to keep said lower edge spaced from said building surface, by all of said faces abutting against said building surface, said third spacer device extending in said recess, optionally from said top portion (T), preferably with said face of said third spacer device in a position closer to said first flange than to said second flange.
10. The plastering machine according to claim 9, including a third flange connecting said first and second side walls and carrying said third spacer device.
11. The plastering machine according to claim 1, said mouthpiece having a first connector, a second portion of said conduit having a second connector for coupling with said first connector, said second portion including a swivel joint configured for rotation about an axis (A2), said axis (A2) preferably being parallel with the extension of said coating material exit, said second portion preferably including two U-shaped or substantially U-shaped sections connected with each other at said swivel joint.
12. The plastering machine according to claim 2, said first and/or second spacer device having a plurality of said faces arranged in spaced apart relationship in a direction from said bottom portion to said top portion.
13. A method of operating a plastering machine for applying a surface coating layer to a building surface, such as to a building wall, the plastering machine comprising: a coating material supply connected to a mouthpiece via a conduit, a flexible hose defining a first portion of said conduit, said mouthpiece having a top portion (T) and a bottom portion (B) and including: a rear wall, a first side wall and a second side wall opposite said first side wall, said rear wall and said second side wall to define a coating material recess for containing coating material supplied to said mouthpiece through said conduit, said recess preferably tapering in a direction from said top portion (T) to said bottom portion (B), a lower edge of said rear wall at said bottom portion (B) being configured to delimit, preferably together with said building surface, a coating material exit, such as a gap, for discharge of said coating material contained in said recess in use of said machine, said first side wall including opposite said rear wall a first flange and said second side wall including opposite said rear wall a second flange, said first and second flanges being oriented to extend away from said recess, a first spacer device having a face for being placed against said building surface and being releasably connected to said first flange of said first side wall, said second flange including a second spacer device having a face configured for being placed against said building surface in use of said machine, said second spacer device optionally being releasably connected to said second flange, wherein the steps of a) applying a first run of said coating material using said mouth-piece with said first spacer device connected to said first side, then b) disconnecting and removing said first spacer device, and then c) applying an adjacent second run of said coating material using said mouthpiece with said second spacer device applied against said building surface and with said first side flange from which said first spacer device has been disconnected applied against the surface of said first run of said coating material.
14. A method of operating a plastering machine for applying a surface coating layer to a building surface, such as to a building wall, the plastering machine comprising: a coating material supply connected to a mouthpiece via a conduit, a flexible hose defining a first portion of said conduit, said mouthpiece having a top portion (T) and a bottom portion (B) and including: a rear wall, a first side wall and a second side wall opposite said first side wall, said rear wall being connected to or integral with said first side wall and said second side wall to define a coating material recess for containing coating material supplied to said mouthpiece through said conduit, said recess preferably tapering in a direction from said top portion to said bottom portion, a lower edge of said rear wall at said bottom portion being configured to delimit, preferably together with said building surface, a coating material exit, such as a gap, for discharge of said coating material contained in said recess in use of said machine, said first side wall including opposite said rear wall a first flange and said second side wall including opposite said rear wall a second flange, said first and second flanges being oriented to extend away from said recess, a first spacer device having a face for being placed against said building surface and being releasably connected to said first flange of said first side wall, said second flange including a second spacer device having a face configured for being placed against said building surface in use of said machine, said second spacer device optionally being releasably connected to said second flange, a top flange located above said discharge gap and extending between said opposite side flanges having a third spacer device, preferably located closer to said first side flange than to said second flange, characterised in a step of applying a first run of said coating material using said mouthpiece with said first spacer device connected to said first flange, then disconnecting and removing said first spacer device, and then applying an adjacent second run of said coating material using said mouthpiece with said second spacer device applied against said building surface and with said third spacer device applied against said building surface.
15. The method of claim 13, said mouthpiece defining an inspection opening at said top portion (T), for visually inspecting the level of said coating material in said recess at any time, whereby as the mouthpiece is moved upwards to discharge said coating material, the speed with which the mouthpiece is moved upwardly relative to said building surface is adjusted to maintain the level of said material in the recess corresponding essentially to a selected level.
16. The plastering machine according to claim 2, including a handle having gripping portions, each gripping portion being arranged adjacent, preferably alongside, a respective one of said side walls, said gripping portions each being for a user to grip around, preferably all around, with his hand.
17. The plastering machine according to claim 2, each gripping portion being rigidly connected to a respective one of said side walls, preferably to a respective one of said flanges.
18. The plastering machine according to claim 16, a second spacer device having a number of faces configured for being placed against said building surface in said use of said machine to keep said lower edge spaced from said building surface by said faces of said first and second spacers abutting against said building surface, said second spacer device being connected to said second side wall opposite said rear wall, preferably to said second flange.
19. The plastering machine according to claim 17, a second spacer device having a number of faces configured for being placed against said building surface in said use of said machine to keep said lower edge spaced from said building surface by said faces of said first and second spacers abutting against said building surface, said second spacer device being connected to said second side wall opposite said rear wall, preferably to said second flange.
20. The plastering machine according to claim 2, said mouthpiece having a first connector, a second portion of said conduit having a second connector for coupling with said first connector, said second portion including a swivel joint configured for rotation about an axis (A2), said axis (A2) preferably being parallel with the extension of said coating material exit, said second portion preferably including two U-shaped or substantially U-shaped sections connected with each other at said swivel joint.
Description
[0015] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, as follows:
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BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
[0030] By holding the mouthpiece 30 firmly against the wall 1, and through the design of the mouthpiece 30, it is ensured that during the coating procedure little or no coating material will leave the mouthpiece in a sideway direction perpendicular to the extension of the run 5. Coating material of a relatively high viscosity (higher than that of slurry with a very high water content) may preferably be used.
[0031] On activation of the pump 20 coating material, in the following for simplicity referred to as “plaster”, is delivered from the pump 20 via the aforementioned conduit to a plaster material chamber 8′ defined by the building wall 1 together with a recess 8 of the mouthpiece 30, see
[0032]
[0033] As seen in
[0034] Plaster enters the aforementioned chamber 8′ via a bifurcation with two branches 121, 122 of the flow passage 120, through two entry openings 32 seen best in
[0035] In operation, as the mouthpiece 30 carried by the worker is moved upwards to discharge an amount of plaster through the discharge gap 80 at the bottom portion B thereof the pump 20 and the speed with which the mouthpiece 30 is moved upwardly along the wall 1 is preferably adjusted to maintain the level of plaster material in the chamber 8′ corresponding essentially to the level of the inspection opening 36, or to any other selected level within the chamber 8′. Preferably the pump 20 is started to supply a predetermined constant amount of plaster per unit time, and the upward movement of the mouthpiece is adjusted as explained.
[0036] As seen in
[0037] Shown in
[0038] As seen best in
[0039] Shown in
[0040] While the spacer devices 40′, 40″ may along their entire length from top portion T to bottom portion B have flat a face 38 being pressed against the building surface an alternative form shown in
[0041] The invention may allow for application of plaster in different manners, i) for application of two contiguous neighboring runs 5, 5′ of plaster as shown in
[0042]
[0043] Preferably, as shown in
[0044] In some cases, such as where the first run 5 of material is applied with the first flange 34′ of the mouthpiece 30 being close to or edgewise abutting a wall structure (not shown) perpendicular to building wall 1, sideways leak of coating material from the mouthpiece 30 at the first flange 34′ may not be an issue or need not be avoided when applying the first run 5. In this case the mouthpiece may be configured and operated at all time in the first configuration shown in
[0045] It is foreseen that normal operation will be for applying contiguous runs 5, 5′ of plaster since applying non-contiguous runs of plaster 5, 5′ as shown in
[0046]
[0047] While the desired width of the discharge gap 80 could in principle be maintained/kept by the second spacer device 40″ abutting the building wall 1 and the flange 34′ of the first side wall 31′ abutting the surface of the first run 5, i.e. without the use of the third spacer device 42 (i.e. as shown in
[0048] In summary, by providing according to one embodiment of the invention a mouthpiece 30 that may be brought into at least two different configurations it is made possible to apply contiguous neighboring runs of plaster material to a building wall 1, preventing sideways leakage of plaster material in the aforementioned chamber 8′ by relying in the first configuration inter alia on the face F″ of the second spacer device 40″ and the longitudinal edge of a run 5 of plaster already applied to the wall using the mouthpiece 30.
[0049] It is noted that the spacer devices 40′, 40″, 42 may preferably be made from a plastics material, providing a relatively low friction against the surface of the building wall 1 and allowing for complete replacement. Since a worker may prefer to apply further runs 5′ to the right or left of a first run 5 it is contemplated that both spacer devices 40′, 40″ preferably should by reconnectable; however, in one embodiment one spacer device 40″ may be an integral part of the corresponding flange 34″.
[0050] It is also noted that the aforementioned third spacer device 42 may be provided by the first spacer device 40′ having been moved, such as by a pivotal movement, into the position mentioned above in respect to the third spacer device 42. Finally, the vertical length of the spacer devices 40′, 40″ may be selected as desired; thus even very short spacer devices may be contemplated.
[0051] While for some embodiments the rear wall 31 includes opposite sides 31′, 31″, each being contiguous with a respective one of the opposite flanges 34′, 34″
[0052] The aforementioned second portion 150 of the conduit will now be described in details with reference to
[0053] Each subpart 152, 156 has a shape preferably resembling the body of a question-mark; thus, subpart 152 has a straight section 153 contiguous with a U-shaped section 151 while subpart 156 has a U-shaped section 158 contiguous with a straight section 155 having a portion 156 which is treaded or otherwise configured for being connected to one end of the flexible (bendable) hose that defines the first portion 15 of the conduit joining the mouthpiece 30 with the coating material supply 20. The two U-shaped sections 151, 158 are rotatably connected at swivel joint 180, such as through a ring-structure engaging flanges 154 at the respective ends of the U-shaped-sections, with an O-ring (not shown) provided as required to establish a seal. Alternatively, as shown, each of the flanges 154 may have annular recesses formed in opposed wall portions, whereby the two U-shaped sections 152, 158 are held together by filling, via a filling opening in one or both of the flanges 154, an annular groove defined by the opposed recesses with metal or other material bearing balls 182. In this manner rotation about a swivel axis A2 of the two subparts 152, 156 relative to one another is enabled, as shown in
[0054] As shown in
[0055] Preferably, for added flexibility the second portion 150 of the conduit also is structured to include a second swivel joint 190 to allow for a relative rotation between parts of the second portion 150 about another axis A1, such as the aforementioned longitudinal axis A1 of the straight section 155, perpendicular to the swivel axis A2 of the first swivel joint 180. The second swivel joint 190 may be a structural part of the second portion 150, such as by being configured as a rotatable connection between U-shaped section 158 and straight section 155 of subpart 156; alternatively, the second swivel joint 190 may be defined through the connection between the first and second connectors 160, 170, i.e. where the second portion 150 of the conduit is connected to the mouthpiece 39.
[0056] Connection between the first and second connector 160, 170 will now be discussed in further details with reference to
[0057]
[0058]
[0059]
[0060] The present invention is not limited to the plastering machine shown in
[0061] As a final note it is mentioned that the handle/mouthpiece 30 may be provided with switches/contacts as required for controlling operation of the pump 20, such as pump start/stop and/or pump speed.