Perforation gun components and system
11125056 · 2021-09-21
Assignee
Inventors
- David C. Parks (Calgary, CA)
- Frank Haron Preiss (Bonn, DE)
- Liam McNelis (Bonn, DE)
- Eric Mulhern (Edmonton, CA)
- Thilo Scharf (Letterkenny, IE)
Cpc classification
F42D1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/119
FIXED CONSTRUCTIONS
E21B43/11855
FIXED CONSTRUCTIONS
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F42D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/119
FIXED CONSTRUCTIONS
F42D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42C19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Components for a perforation gun system are provided including combinations of components including a self-centralizing charge holder system and a bottom connector that can double as a spacer. Any number of spacers can be used with any number of holders for any desired specific metric or imperial shot density, phase and length gun system.
Claims
1. A perforating gun system comprising: at least one stackable charge holder comprising a charge receiving structure and a plurality of arms configured respectively for receiving and aligning a detonation cord with a shaped charge, and at least one rotation coupling integrated with the stackable charge holder, the rotation coupling comprising a plurality of posts symmetrically arranged about a central axis of the rotation coupling or a plurality of sockets symmetrically arranged about a central axis of the rotation coupling, wherein the posts are configured to engage the plurality of sockets of an adjacent rotation coupling, and the sockets are configured to engage the plurality of posts of an adjacent rotation coupling, and the rotation coupling provides a plurality of rotational degrees of freedom for providing a selectable clocking rotation between the stackable charge holder and components of the perforation gun system.
2. The perforating gun system of claim 1, wherein the charge receiving structure comprises a plurality of projections.
3. The perforation gun system of claim 2, wherein the stackable charge holder comprises: a first base; and a second base spaced apart from the first base, wherein the projections extend between the first and second bases, the posts outwardly extend from the first base, each of the posts being spaced apart from an adjacent post, and the sockets at least partially extend into the second base, each socket being spaced apart from an adjacent socket.
4. The perforation gun system of claim 3, wherein the at least one rotation coupling comprises: a first rotation coupling; and a second rotation coupling, wherein the first rotation coupling is integrated with the first base and the second rotation coupling is integrated with the second base, and each of the first rotation coupling and the second rotation coupling comprises at a plurality of posts or a plurality of sockets arranged about the central axis of the rotation coupling.
5. The perforation gun system of claim 4, wherein the posts of the first rotation coupling are configured to engage the sockets of an adjacent rotation coupling; and the sockets of the second rotation coupling are configured to engage the posts of another adjacent coupling.
6. The perforation gun system of claim 2, further comprising: a pair of the plurality of projections, wherein the pair is configured for centralizing the shaped charge within an inner surface of a perforating gun carrier.
7. A perforating gun system comprising: at least one stackable charge holder comprising a charge receiving structure and a plurality of arms configured for aligning a detonation cord; a shaped charge positioned in the charge receiving structure; and at least one rotation coupling integrated with the stackable charge holder, the rotation coupling comprising a plurality of posts symmetrically arranged about a central axis of the rotation coupling or a plurality of sockets symmetrically arranged about a central axis of the rotation coupling, wherein the rotation coupling provides a plurality of rotational degrees of freedom for providing a selectable clocking rotation between the stackable charge holder and components of the perforation gun system.
8. The perforating gun system of claim 7, wherein the charge receiving structure comprises an open area, and the shaped charge is received in the open area.
9. The perforating gun system of claim 7, further comprising a detonation cord, wherein the detonation cord is captured by the plurality of arms adjacent a back wall of the shaped charge.
10. The perforation gun system of claim 9, wherein the detonation cord is energetically coupled to a detonator.
11. The perforation gun system of claim 7, wherein the stackable charge holder is molded.
12. The perforation gun system of claim 7, wherein the posts are symmetrically arranged about the central axis of the rotation coupling and are configured to engage the plurality of sockets of an adjacent rotation coupling, and the sockets are symmetrically arranged about the central axis of the rotation coupling and are configured to engage the plurality of posts of another adjacent rotation coupling.
13. The perforation gun system of claim 7, wherein the stackable charge holder comprises: a first base; and a second base spaced apart from the first base, wherein the posts outwardly extend from the first base, each of the posts being spaced apart from an adjacent post, and the sockets at least partially extend into the second base, each socket being spaced apart from an adjacent socket.
14. The perforation gun system of claim 13, wherein the at least one rotation coupling comprises: a first rotation coupling; and a second rotation coupling, wherein the first rotation coupling is integrated with the first base and the second rotation coupling is integrated with the second base, and each of the first rotation coupling and the second rotation coupling comprises a plurality of posts or a plurality of sockets arranged about the central axis of the rotation coupling.
15. The perforation gun system of claim 7, wherein the at least one rotation coupling comprises: a first rotation coupling; and a second rotation coupling, wherein the posts of the first rotation coupling are configured to engage the sockets of an adjacent rotation coupling; and the sockets of the second rotation coupling are configured to engage the posts of another adjacent coupling.
16. A perforating gun system comprising: at least one stackable charge holder comprising a charge receiving structure and a plurality of arms configured for aligning a detonation cord; a shaped charge positioned in the charge receiving structure; and at least one rotation coupling integrated with the stackable charge holder, the rotation coupling comprising a plurality of male connectors symmetrically arranged about a central axis of the rotation coupling or a plurality of female connectors symmetrically arranged about a central axis of the rotation coupling, wherein the rotation coupling provides a plurality of rotational degrees of freedom for providing a selectable clocking rotation between the stackable charge holder and components of the perforation gun system.
17. The perforating gun system of claim 16, further comprising a detonation cord, wherein the detonation cord is captured by the plurality of arms adjacent a back wall of the shaped charge.
18. The perforation gun system of claim 17, wherein the detonation cord is energetically coupled to a detonator.
19. The perforation gun system of claim 16, wherein the stackable charge holder is injection molded.
20. The perforation gun system of claim 16, wherein the male connectors are symmetrically arranged about the central axis of the rotation coupling and are configured to engage the plurality of female connectors of an adjacent rotation coupling, and the female connectors are symmetrically arranged about the central axis of the rotation coupling and are configured to engage the plurality of male connectors of another adjacent rotation coupling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other objects and advantages will become apparent upon reading the detailed description and upon referring to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting of its scope, exemplary embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION
(37) In the following description and accompanying FIGS., the same numerical references refer to similar elements throughout the FIGS. and text. Furthermore, for the sake of simplicity and clarity, namely so as not to unduly burden the FIGS. with several reference numbers, only certain FIGS. have been provided with reference numbers, and components and features of the embodiments illustrated in other FIGS. can be easily inferred therefrom. The embodiments, geometrical configurations, and/or dimensions shown in the FIGS. are for exemplification purposes only. Various features, aspects and advantages of the embodiments will become more apparent from the following detailed description.
(38) Moreover, although some of the embodiments were primarily designed for well bore perforating, for example, they may also be used in other perforating scenarios or in other fields, as apparent to a person skilled in the art. For this reason, expressions such as “gun system”, etc., as used herein should not be taken as to be limiting, and includes all other kinds of materials, objects and/or purposes with which the various embodiments could be used and may be useful. Each example or embodiment are provided by way of explanation, and is not meant as a limitation and does not constitute a definition of all possible embodiments.
(39) In addition, although some of the embodiments are illustrated in the accompanying drawings comprise various components and although the embodiment of the adjustment system as shown consists of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential and thus should not be taken in their restrictive sense, i.e. should not be taken as to limit the scope. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperations thereinbetween, as well as other suitable geometrical configurations may be used for the adjustment systems, and corresponding parts, according to various embodiments, as briefly explained and as can easily be inferred herefrom by a person skilled in the art, without departing from the scope.
(40) Referring to
(41) The gun system 10 includes at least one bottom connector 22 for terminating the detonation cord 20 in the gun system. As better shown in
(42) In an embodiment, the gun system also includes a detonator 26 energetically coupled to the detonation cord 20.
(43) As better shown in
(44) Hence, a user can build multiple configurations of gun systems using various combinations of basic components. A first of these basic components includes a top connector. Another basic component is a single charge holder that centralizes a single shaped charge. The holder is adapted to be stacked and configured into 0, 30, 60, up to 360 degrees or any other combination of these phases for any specified length. Another basic component is a bottom connector that terminates the detonation cord in the gun. The bottom connector may carry as well an electrical connection therethrough. The bottom connector may also double as an imperial measurement stackable spacer to provide any gun shot density up to, for example, 6 shots per foot. Alternately, another bottom connector may be provided or configured to double as a metric measurement stackable spacer to provide any gun shot density up to, for example, 20 shots per meter. Another basic component includes a push-in detonator that does not use wires to make necessary connections. The push-in detonator may uses spring-loaded connectors, thus replacing any required wires and crimping.
(45) Therefore, within the self-centralizing charge holder system, any number of spacers can be used with any number of holders for any specific metric or imperial shot density, phase and length gun system.
(46) In an embodiment, only two pipe wrenches are required for assembly on site of the gun system, as no other tools are required.
(47) In an embodiment, the top connector 14 provides energetic coupling between the detonator and detonating cord.
(48) In an embodiment, each of the top connector 14, stackable charge holder 16 and bottom connector 22 are configured to receive electrical connections therethrough.
(49) In an embodiment, all connections are made by connectors, such as spring-loaded connectors, instead of wires, with the exception of the through wire that goes from the top connector 14 to the bottom connector 22, whose ends are connectors.
(50) In an embodiment, components of the assembly may include molded parts, which may also be manufactured to house the wiring integrally, through, for instance, overmolding, to encase the wiring and all connectors within an injection molded part. For example, the charge holder 16 could be overmolded to include the through wire.
(51) In an embodiment, and as shown in
(52) In an embodiment and as shown in
(53) In an embodiment, as shown in
(54) In an embodiment, as better shown in
(55) In an embodiment, the tandem seal adapter 48 is a two-part tandem seal adapter (not shown) that fully contains the bulkhead assembly 58 (comprised of multiple small parts as shown, for instance, in
(56) In an embodiment and as better shown in
(57) In an embodiment as shown in
(58) In an embodiment and as better shown in
(59) In an embodiment and as shown for example in
(60) In another embodiment, the rotation coupling 30 may either include a polygon-shaped protrusion, or a polygon-shaped recess configured to engage the polygon-shaped protrusion of an adjacent rotation coupling. The polygon can be 12-sided for example for 30 degree increments.
(61) In another embodiment, the top and bottom subs work with off the shelf running/setting tools as would be understood by one of ordinary skill in the art.
(62) In one embodiment and as shown in
(63) In one embodiment and as shown in
(64) In an embodiment, final assembly of the tool string requires only two pipe wrenches. No tools are required to install the detonator or any electrical connections.
(65) An object is to also provide a perforation gun system kit having the basic component parts described above and capable of being assembled within an outer gun carrier.
(66) In an embodiment, a method for assembling a perforation gun system is provided, to which a certain number of optional steps may be provided. The steps for assembling the gun system for transport include the steps of:
(67) providing a perforation gun system kit having component parts capable of being assembled within an outer gun carrier (element 12 in
(68) a top connector; at least one stackable charge holder for centralizing a single shaped charge within the gun carrier; a detonation cord connectable to the top connector and to each stackable charge holder; at least one bottom connector adapted for terminating the detonation cord in the gun system and adapted for doubling as a spacer for spacing a plurality of stackable charge holders; and a detonator energetically couplable to the detonation cord,
wherein each of the top connector, at least one stackable charge holder and at least one bottom connector comprise a coupling having a plurality of rotational degrees of freedom for providing a selectable rotation between each of the top connector, at least one stackable charge holder and at least one bottom connector;
assembling a plurality of the stackable charge holders in a predetermined phase to form a first gun assembly;
running the detonation cord into a bottommost bottom connector;
assembling the bottommost bottom connector onto the assembled plurality of stackable charge holders;
running a through wire between the bottommost bottom connector and the top connector, so that the through wire goes from the top connector to the bottom connector;
clicking the detonation cord into recesses formed in capturing projections, the capturing projections being provided in each of the charge holders;
running the detonation cord into the top connector;
cutting the detonator cord, if the detonator cord is not precut a predetermined length; and
installing charges into each of the charge holders.
(69) In an embodiment, the method further includes, prior to transport, the steps of: pushing assembled components together to engage all pin connections therebetween; and carrying out a continuity test to ensure complete connectivity of the detonating chord.
(70) In an embodiment, on location, to complete the assembly, the method further comprises the steps of
(71) threading on the previously assembled components a bottom sub (element 70 on
(72) pushing in a tandem seal adapter with o-rings onto the first gun assembly;
(73) pushing in a bulkhead (element 58 in
(74) threading a subsequent gun assembly onto the first gun assembly or threading a top sub (element 72 in
(75) Of course, the scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system should not be limited by the various embodiments set forth herein, but should be given the broadest interpretation consistent with the description as a whole. The components and methods described and illustrated are not limited to the specific embodiments described herein, but rather, features illustrated or described as part of one embodiment can be used on or in conjunction with other embodiments to yield yet a further embodiment. Further, steps described in the method may be utilized independently and separately from other steps described herein. Numerous modifications and variations could be made to the above-described embodiments without departing from the scope of the FIGS. and claims, as apparent to a person skilled in the art.
(76) In this specification and the claims that follow, reference will be made to a number of terms that have the following meanings. The singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Further, reference to “top,” “bottom,” “front,” “rear,” and the like are made merely to differentiate parts and are not necessarily determinative of direction. Similarly, terms such as “first,” “second,” etc. are used to identify one element from another, and unless otherwise specified are not meant to refer to a particular order or number of elements.
(77) As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be”
(78) As used in the claims, the word “comprises” and its grammatical variants logically also subtend and include phrases of varying and differing extent such as for example, but not limited thereto, “consisting essentially of” and “consisting of.”
(79) Advances in science and technology may make equivalents and substitutions possible that are not now contemplated by reason of the imprecision of language; these variations should be covered by the appended claims. This written description uses examples to disclose the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system, including the best mode, and also to enable any person of ordinary skill in the art to practice same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the perforation gun system, various perforation gun components, the perforation gun system kit, and the method for assembling a perforation gun system is defined by the claims, and may include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.