Flush Valve With Relief Valve Having Axially-Translatable Valve Element
20210262211 ยท 2021-08-26
Inventors
Cpc classification
E03D3/06
FIXED CONSTRUCTIONS
International classification
E03D3/06
FIXED CONSTRUCTIONS
Abstract
A flush valve has a relief valve including a stationary relief valve housing and an axially-translatable valve element. The axially-translatable valve element has an axial end that can be selectively translated to unseal an upper opening in a relief passageway through the stationary relief valve housing in order to permit fluid flow therethrough in order to initiate a flush cycle by the lifting of a diaphragm assembly. The axially-translatable valve element may include lead screw-like features which can be used to axially drive the axially-translatable valve element relative to the stationary relief valve housing to open or close the relief valve.
Claims
1. A flush valve comprising: a valve housing defining a fluid passageway between a fluid inlet and a fluid outlet, the fluid passageway having a diaphragm valve seat disposed between the fluid inlet and the fluid outlet; a diaphragm assembly including a diaphragm and a disc, the diaphragm having a primary opening and a bypass opening, the primary opening receiving the disc therein and the bypass opening allowing water under pressure supplied to the fluid inlet to pass from a fluid inlet side of the diaphragm into a chamber in the fluid passageway established by a presence of the diaphragm assembly in the fluid passageway, wherein the diaphragm assembly is disposed in the fluid passageway and is movable between an opened position in which the disc of the diaphragm assembly is not in contact with the diaphragm valve seat and a closed position in which the disc of the diaphragm assembly is in contact with the diaphragm valve seat; and a relief valve configured to selectively control fluid flow from the chamber to the fluid outlet, the relief valve comprising a stationary relief valve housing and an axially-translatable valve element, the stationary relief valve housing having a relief passageway and the axially-translatable valve element having an axial end positionable to selectively seal an upper opening in the relief passageway of the relief valve housing to regulate fluid flow therethrough; wherein, in the closed position of the diaphragm assembly and with the relief valve closed, the disc contacts the diaphragm valve seat to form a seal therebetween and wherein, when the flush valve is activated and the relief valve is opened by lifting the axial end of the axially-translatable valve element from the upper opening of the relief passageway, a flow of water from the chamber into the fluid outlet via the relief passageway occurs thereby relieving a fluid pressure in the chamber and causing the diaphragm assembly to move from the closed position to the opened position such that the disc is unseated from the diaphragm valve seat further permitting water to pass from the fluid inlet to the fluid outlet in a space between the disc and the diaphragm valve seat.
2. The flush valve of claim 1, further comprising a motor wherein an axial position of the axially-translatable valve element relative to the stationary relief valve housing is configured to be controlled by the motor and a drive train that includes a lead screw part that is integral with the axially-translatable valve element.
3. The flush valve of claim 2, wherein the lead screw part that is integral with the axially-translatable valve element is a male lead screw part, wherein the drive train further comprises a female driving part positioned to selectively drive the male lead screw part, and wherein the axially-translatable valve element is restricted from angular rotation such that driving of the male lead screw part by the female driving part displaces the axially-translatable valve element axially, but not angularly.
4. The flush valve of claim 3, wherein the female driving part is rotationally driven and meshes with the male lead screw part to provide axial translation of the axially-translatable valve element.
5. The flush valve of claim 1, wherein, when the diaphragm assembly is in the open position and the relief valve is returned to the closed position, fluid pressure builds in the chamber thereby causing the disc to contact the diaphragm valve seat thereby reforming a seal therebetween, returning the diaphragm assembly to the closed position.
6. The flush valve of claim 1, wherein the chamber in the fluid passageway is established by a presence of the diaphragm assembly in the fluid passageway and a fixed member disposed within the valve housing, the fixed member contacts the diaphragm in at least one radial position and has an extension that extends away from the diaphragm assembly, the extension of the fixed member has an inner chamber.
7. The flush valve of claim 6, wherein the inner chamber of the fixed member is configured to support at least the stationary relief valve housing of the relief valve assembly.
8. The flush valve of claim 7, wherein the stationary relief valve housing is threadably connected to the fixed member and wherein threads of the stationary relief valve housing have at least one planar flat surface formed therein to create fluid communication between a volume of an upper chamber between the fixed member and the diaphragm assembly and a volume between the stationary relief valve housing and the axial-translatable valve element.
9. The flush valve of claim 6, wherein the fixed member is configured to ensure accurate flush volume.
10. The flush valve of claim 1, wherein the diaphragm valve seat defines a peripheral fluid passageway wherein the peripheral fluid passageway is in fluid communication with the fluid inlet and the fluid outlet when the diaphragm assembly is in the open position thereby allowing additional fluid to flow from the fluid inlet to the fluid outlet.
11. The flush valve of claim 1, wherein the open position of the relief valve occurs when the axial end of the axially-translatable valve element is translated out of contact with the stationary relief valve housing.
12. The flush valve of claim 1, wherein the diaphragm is flexible.
13. The flush valve of claim 1, wherein the diaphragm is configured to bend to allow the diaphragm assembly to move from the closed position to the open position.
14. The flush valve of claim 1, wherein the disc has a circular outer periphery.
15. The flush valve of claim 1, wherein the relief valve assembly is configured to be in an open position from 0.5 to 3 seconds which results in the flush valve being open from 3 to 10 seconds.
16. The flush valve of claim 1, wherein the axial end of the axially-translatable valve element has an elastomeric element on a tip thereof that seals the opening of the relief passageway of the stationary relief valve housing when the relief valve is in the closed position.
17. A method for operating a flush valve, the method comprising the steps of: (a) providing a fluid under pressure to a fluid passageway in a valve housing via a fluid inlet; (b) communicating the fluid through a bypass opening in a diaphragm assembly into a chamber, the diaphragm assembly being disposed in the fluid passageway and being movable between an opened position in which the diaphragm assembly is not in contact with a diaphragm valve seat and a closed position in which the diaphragm assembly is in contact with the diaphragm valve seat, wherein the chamber is established by a presence of the diaphragm assembly in the fluid passageway; (c) communicating the fluid in the chamber into a relief valve, the relief valve comprising a stationary relief valve housing and an axially-translatable valve element, the stationary relief valve housing having a relief passageway and the axially-translatable valve element having an axial end positionable to selectively seal an upper opening in the relief passageway of the stationary relief valve housing to regulate fluid flow therethrough; (d) translating the axially-translatable valve element into an open position such that the upper opening in the relief valve housing is unsealed by the axial end of the axially-translatable valve element; (e) communicating the fluid through the relief valve to a fluid outlet; and (f) translating the diaphragm assembly from the closed position to the open position such that the diaphragm assembly is unseated from the diaphragm valve seat permitting water to pass from the fluid inlet to the fluid outlet in a space between the diaphragm assembly and the diaphragm valve seat.
18. The method of claim 17, wherein the axially-translatable valve element includes a male lead screw part and a drive train of the flush valve includes a female driving part and wherein the step of translating the axially-translatable valve element involves driving the female driving part such that the female driving part meshes with the male lead screw part to translate the axially-translatable valve element.
19. The method of claim 18, wherein, during the step of translating the axially-translatable valve element, the axially-translatable valve element is restricted from angular rotation such that driving of the male lead screw part by the female driving part displaces the axially-translatable valve element axially, but not angularly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0036] Embodiments of the disclosure may be further understood with reference to the figures.
[0037]
[0038] A diaphragm assembly 52 is disposed within the upper housing body 22 and the lower housing body 24 between the inlet 28 and the outlet 32 and includes a diaphragm 56 and a disc 60. The diaphragm assembly 52 has a diaphragm assembly opening 64 and a bypass opening 68. As illustrated, the diaphragm assembly opening 64 is centrally located on the diaphragm assembly 52 and the bypass opening 68 may be peripherally located on the diaphragm assembly 52; however, they may be otherwise geometrically disposed. The diaphragm 56 and the disc 60 extend circumferentially outward, each defining an outer diameter. The outer diameter of the diaphragm 56 is larger than the outer diameter of the disc 60. The disc 60 is received in a central opening in the diaphragm 56 that aligns with the opening 64 in the diaphragm assembly 52. The diaphragm 56 receives a base 72 of the disc 60 in the central opening in the diaphragm 56 while an outward protrusion 76 of the disc 60 is disposed above a portion of a top surface of the diaphragm 56. The base 72 of the disc 60 is threadably connected to a diaphragm assembly extension 80. The diaphragm assembly extension 80 is positioned below the diaphragm 56 and the disc 60 and is cylindrical. The diaphragm assembly extension 80 defines a peripheral chamber 82 between an outer wall of the diaphragm assembly extension 80 and an inner wall of a valve seat 84 that extends upward in the housing as a cylindrical column. When the flush valve 20 is in the closed position as is illustrated in
[0039] Above and downwardly extending into the upper chamber 88, there is a relief valve assembly 92. The relief valve assembly 92 is positioned within and supported by a fixed member 96 that is secured between the upper housing body 22 and lower housing body 24, and an inner surface of the fixed member 96 may also provide a top wall of the upper chamber 88 that provides a fluid boundary that prevents fluid from communicating outside of the fixed member 96. The fixed member 96 may include an extension 98 that extends vertically from a radial position of the fixed member 96. The relief valve assembly 92 includes a motor 100 connected to a power source 102 positioned outside of the fixed member 96. In a non-limiting example, the power source 102 may be one or more batteries.
[0040] The motor 100 has a shaft that extends out of the motor 100 and connects to a gear train 104 (which may also be referred to as a drive train) which ultimately toggles whether the relief valve 92 is opened or closed. The gear train 104 shown features simple gears and compound gears. One skilled in the art would appreciate the gear train 104 shown is not limiting and could be modified in a variety of applications. The gear train 104 connects to a driven shaft 106 that extends away from the gear train 104. The driven shaft 106 has a driven shaft extension 108 that extends perpendicularly outward from the driven shaft 106 that selectively contacts a rotational stop 110 that may be hemi-cylindrical in shape to surround a portion of the driven shaft 106. The rotational stop 110 can be supported by the fixed member extension 98. A female driving member 112 receives an axially-translatable valve element 114 that has a male lead screw part 116 positioned to be received in the female driving member or part 112 and a seal body 118 on a bottom portion of the axially-translatable valve element 114 that selectively contacts a top surface of a stationary relief valve housing 120. Although the male lead screw part 116 is described in detail, alternative embodiments, which may feature a male worm gear part, are possible. The stationary relief valve housing 120 extends away from the axially-translatable valve element 114 through the chamber 88 and into the diaphragm assembly opening 64. The stationary relief valve housing 120 features an upper body 124 that is received in the fixed member 96 (by threads in the illustrated embodiment) and a lower body 128 that is received in the diaphragm assembly opening 64. The stationary relief valve housing 120 features a relief valve chamber or relief passageway 132 that extends through the upper body 124 and the lower body 128. The relief valve chamber 132 opens to an outlet chamber 136 that is positioned below the relief valve assembly 92 in the lower housing body 24.
[0041] As best seen in
[0042] An outer diaphragm groove 156 may allow the diaphragm 56 to be secured between the upper housing body 22 and the lower housing body 24. The outer diaphragm groove 156 may be within an outer diaphragm profile 160 which provides an increased thickness around the outer circumference of the diaphragm 56. The outer diaphragm groove 156 may be in the top surface and bottom surface of the outer diaphragm profile 160. In some embodiments, the outer diaphragm groove 156 on the bottom surface of the diaphragm profile 160 is secured by the lower housing body 24 and the outer diaphragm groove 156 on the top surface of the diaphragm profile 160 may be secured by the fixed member 96 as best depicted in
[0043] A bottom surface of outward protrusion 76 of the disc 60 may be fixed to a top surface of the diaphragm 56. The outward protrusion 76 of the disc 60 has a raised inner area 164 that has a thickness greater than the thickness of the outward protrusion 76. The disc 60 surrounds the lower body 128 of the stationary relief valve housing 120 that is centrally positioned through the diaphragm assembly 52 and is sealingly engaged therewith with an O-ring 236 forming a seal between the diaphragm assembly opening 64 and the lower body 128 of the stationary relief valve housing 120.
[0044] Referring now to
[0045] The power source 102 (see
[0046] The relief valve assembly 92 (see
[0047] The upper body 228 of the fixed member 96 may extend vertically from a lower body 232 of the fixed member 96. The upper body 228 of the fixed member 96 may be cylindrical having a hollow inner chamber configured to receive at least the stationary relief valve housing 120. The lower body 232 of the fixed member 96 may extend radially outward from a bottom surface of the upper body 228 of the fixed member 96.
[0048] The female driving member 112 may be positioned around the axially-translatable valve element 114 that is positioned above the stationary relief valve housing 120. O-ring 236 is received at the bottom of the stationary relief valve housing 120 and forms a sliding seal between the diaphragm assembly opening 64 and the lower body 128 of the stationary relief valve housing 120. A top surface of the stationary relief valve housing 120 may have an extension 238 that includes a relief valve inlet 240. In some embodiments, the extension 238 is conical in shape and is configured to be received in the seal body 118 of the axially-translatable valve element 114. In other embodiments, the extension 238 may be cylindrical, semi-spherical, or any other appropriate shape than can be sealed by the seal body 118.
[0049] With additional reference back to
[0050] Referring now to
[0051] The seal body 118 of the axially-translatable valve element 114 is positioned near a bottom end of the axially-translatable valve element 114. The axially-translatable valve element 114 may also feature one or more flat surfaces 256 on the exterior face of the axially-translatable valve element 114 near the bottom surface of the axially-translatable valve element 114. In some embodiments, the seal body 118 may feature sealing surface 119 that selectively seals the relief valve assembly 92 by contacting the extension 238 on the top surface of the stationary relief valve housing 120 and the relief valve inlet or opening 240 (see
[0052] Now that the components of the flush valve 20 have been described in detail, their respective functionalities may be appreciated and described more fully. Referring to
[0053] Rotation of the female driving member 112 with respect to the axially-translatable valve element 114 may change the position of the axially-translatable valve element 114 due to the connection between the male lead screw body 116 and the interior threads 258 of the female driving member 112. The flat surfaces 256 of the axially-translatable valve element 114 engage an inner surface of the fixed member 96 in order to prevent rotational movement of the axially-translatable valve element 114. However, engagement between the flat surfaces 256 and the fixed member 96 still allow the axially-translatable valve element 114 to translate vertically due to the rotation of the female driving member 112 and the engagement between the interior threads 258 and the male lead screw body 116.
[0054] Selective movement of the axially-translatable valve element 114 defines a plurality of positions of the relief valve assembly 92. A first position of the relief valve assembly 92 shown in
[0055] Now with reference to
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[0057] As mentioned above, the diaphragm assembly 52 is in a closed position while the relief valve assembly 92 remains in the closed position. The closed position of the diaphragm assembly 52 is defined by the diaphragm assembly 52 being received against the valve seat 84 creating a seal therebetween. The diaphragm assembly 52 may be held in a closed position by the force of fluid in the chamber 88, exerting a downward force on the diaphragm 56 and the disc 60, thereby pressing the diaphragm assembly 52 against the valve seat 84.
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[0060] To close the flush valve 20, the motor 100 translates the seal body 118 of the axially-translatable valve element 114 into the closed position where the seal body 118 is in sealed contact with the extension 238 and relief valve inlet 240 of the stationary relief valve housing 120. In the closed position, fluid communication is prohibited to pass through the relief valve assembly 92. After returning to the closed position, the pressure will rise in upper chamber 88 as fluid communication between upper chamber 88, the relief valve chamber 132, and the outlet chamber 136 are shut off while the bypass opening 68 provides fluid communication from the lower chamber 44 to the upper chamber 88. The increased pressure in upper chamber 88 flexes the diaphragm assembly 52 back down into a closed position by pressing the diaphragm assembly 52 against the valve seat 84, as shown in
[0061] The flush valve 20 may be selectively in the open position for a pre-defined or selected period of time and that period of time may define a flush cycle. The period of time may be an appropriate amount of time to generate fluid flow through the flush valve 20 given the fixture on which the valve is received such as a urinal or toilet. A non-limiting example of a period of time range the relief valve assembly 92 may be in an open position for may be 0.5 to 3 seconds which may result in the flush valve to be open from 3 to 10 seconds. The time the relief valve assembly 92 is selectively in an open position may not be the time required to complete a flush, as the flush valve 20 may be in a closed position while residual fluid may flush.
[0062] A flush cycle may be initiated manually or automatically. An automatic flush cycle may occur when the sensor 196 detects a user has approached the flush valve 20 and will actuate the cycle when the identified user has left the flush valve 20. The sensor may communicate control instructions to the motor 100 to selectively rotate the relief valve assembly 92 into the open position in order to initiate a flush cycle. Alternatively, a flush cycle may be initiated manually using a manual actuation assembly (not shown).
[0063] It should be appreciated that various other modifications and variations to the preferred embodiments can be made within the spirit and scope of the invention. Therefore, the invention should not be limited to the described embodiments. To ascertain the full scope of the invention, the following claims should be referenced.