COLLECTION SYSTEM FOR A GAS TURBINE ENGINE WASH ASSEMBLY
20210277795 · 2021-09-09
Inventors
Cpc classification
B08B17/025
PERFORMING OPERATIONS; TRANSPORTING
B08B3/14
PERFORMING OPERATIONS; TRANSPORTING
F01D25/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B2203/0229
PERFORMING OPERATIONS; TRANSPORTING
B08B9/00
PERFORMING OPERATIONS; TRANSPORTING
B08B5/04
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B2215/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B17/02
PERFORMING OPERATIONS; TRANSPORTING
B08B5/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A wastewater collection system of a water wash system includes a collection duct configured to attach to a gas turbine engine for receiving a mixture of air and wash liquid from the gas turbine engine during washing. The wastewater collection system additionally includes a separation assembly, the separation assembly including a shaft, one or more impellers mounted to the shaft, and a casing. The casing at least partially encloses the shaft and encloses the one or more impellers. The casing defines an inlet for fluidly connecting with the collection duct, an air outlet, and a liquid outlet. The air outlet is disposed opposite the one or more impellers from the inlet and the liquid outlet.
Claims
1. A waste water collection system of a water wash system for a gas turbine engine, the collection system comprising: a collection duct configured to attach to the gas turbine engine for receiving a mixture of air and wash liquid from the gas turbine engine during washing; and a separation assembly comprising a shaft; one or more impellers mounted to the shaft; and a casing at least partially enclosing the shaft and enclosing the one or more impellers, the casing defining an inlet for fluidly connecting with the collection duct to receive a mixture of air and wash liquid, an air outlet, and a liquid outlet, the air outlet disposed opposite the one or more impellers from the inlet and the liquid outlet.
2. The collection system of claim 1, wherein the separation assembly defines an axial direction, and wherein the shaft extends along and rotates about the axial direction.
3. The collection system of claim 2, wherein the axial direction substantially aligns with a vertical direction.
4. The collection system of claim 2, wherein the casing comprises a body defining a substantially cylindrical shape, wherein the body defines an inner diameter, wherein the one or more impellers define an effective impeller diameter, and wherein the inner diameter the body is less than about 20% greater than the effective impeller diameter.
5. The collection system of claim 2, wherein the one or more impellers includes a plurality of first stage impellers and a plurality of second stage impellers, wherein the plurality of first stage impellers are spaced from the plurality of second stage impellers along the axial direction.
6. The collection system of claim 1, wherein the shaft defines an airflow passage extending between a first opening and a second opening and through the air outlet of the casing, and wherein the first opening is disposed opposite the one or more impellers from the inlet and the liquid outlet.
7. The collection system of claim 1, wherein the casing comprises a body defining a substantially cylindrical shape extending between a first end and a second end, wherein the separation assembly further comprises a first bearing and a second bearing, wherein the first bearing rotatably attaches the shaft to the casing proximate the first end of the body, and wherein the second bearing rotatably attaches the shaft to the casing proximate the second end of the body.
8. The collection system of claim 1, wherein the shaft and the one or more impellers are driven by an airflow from the inlet defined by the casing to the air outlet defined by the casing.
9. The collection system of claim 1, wherein the casing of the separation assembly comprises an inlet flange defining the inlet, and wherein the inlet flange is oriented towards the one or more impellers.
10. The collection system of claim 1, wherein the casing of the separation assembly comprises an inlet flange defining the inlet, wherein the separation assembly defines an axial direction, and wherein the inlet flange is oriented substantially perpendicular to the axial direction.
11. The collection system of claim 1, further comprising: a waste water duct in fluid communication with the liquid outlet defined by the casing.
12. A liquid and air separation assembly for a waste water collection system of a water wash system, the waste water collection system including a collection duct for attachment to a gas turbine engine for receiving a mixture of air and wash liquid from the gas turbine engine during washing, the separation assembly comprising: a shaft; one or more impellers mounted to the shaft; and a casing at least partially enclosing the shaft and enclosing the one or more impellers, the casing defining an inlet for fluidly connecting with the collection duct to receive a mixture of air and wash liquid, an air outlet, and a liquid outlet, the air outlet disposed opposite the one or more impellers from the inlet and the liquid outlet.
13. The separation assembly of claim 12, wherein the separation assembly defines an axial direction, and wherein the shaft extends along and rotates about the axial direction.
14. The separation assembly of claim 13, wherein the axial direction substantially aligns with a vertical direction.
15. The separation assembly of claim 13, wherein the casing comprises a body defining a substantially cylindrical shape, wherein the body defines an inner diameter, wherein the one or more impellers define an effective impeller diameter, and wherein the inner diameter the body is less than about 20% greater than the effective impeller diameter.
16. The separation assembly of claim 13, wherein the one or more impellers includes a plurality of first stage impellers and a plurality of second stage impellers, wherein the plurality of first stage impellers are spaced from the plurality of second stage impellers along the axial direction.
17. The separation assembly of claim 12, wherein the shaft defines an airflow passage extending between a first opening and a second opening and through the air outlet of the casing, and wherein the first opening is disposed opposite the one or more impellers from the inlet and the liquid outlet.
18. The separation assembly of claim 12, wherein the casing comprises a body defining a substantially cylindrical shape extending between a first end and a second end, wherein the separation assembly further comprises a first bearing and a second bearing, wherein the first bearing rotatably attaches the shaft to the casing proximate the first end of the body, and wherein the second bearing rotatably attaches the shaft to the casing proximate the second end of the body.
19. The separation assembly of claim 12, wherein the shaft and the one or more impellers are driven by an airflow from the inlet defined by the casing to the air outlet defined by the casing.
20. The separation assembly of claim 12, wherein the casing of the separation assembly comprises an inlet flange defining the inlet, and wherein the inlet flange is oriented towards the one or more impellers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION OF THE INVENTION
[0016] Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “forward” and “aft” refer to relative positions within a gas turbine engine, with forward referring to a position closer to an engine inlet and aft referring to a position closer to an engine nozzle or exhaust. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
[0017] Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
[0018] In general, the turbofan 100 includes a fan section 102 and a core turbine engine 104 disposed downstream from the fan section 102. The exemplary core turbine engine 104 depicted generally includes a substantially tubular outer casing 106 that defines an annular inlet 108. The outer casing 106 encases, in serial flow relationship, a compressor section including a second, booster or low pressure (LP) compressor 110 and a first, high pressure (HP) compressor 112; a combustion section 114; a turbine section including a first, high pressure (HP) turbine 116 and a second, low pressure (LP) turbine 118; and a jet exhaust nozzle section 120. The compressor section, combustion section 114, and turbine section together define a core air flowpath 121 extending from the annular inlet 108 through the LP compressor 110, HP compressor 112, combustion section 114, HP turbine section 116, LP turbine section 118 and jet nozzle exhaust section 120. A first, high pressure (HP) shaft or spool 122 drivingly connects the HP turbine 116 to the HP compressor 112. A second, low pressure (LP) shaft or spool 124 drivingly connects the LP turbine 118 to the LP compressor 110.
[0019] For the embodiment depicted, the fan section 102 includes a fan 126 having a plurality of fan blades 128 coupled to a disk 130 in a spaced apart manner. As depicted, the fan blades 128 extend outwardly from disk 130 generally along the radial direction R1. In certain exemplary aspects, the fan 126 may be a variable pitch fan, such that each of the plurality of fan blades 128 are rotatable relative to the disk about a pitch axis, by virtue of the plurality of fan blades being operatively coupled to an actuation member.
[0020] Referring still to the exemplary embodiment of
[0021] Referring still to
[0022] Moreover, as is depicted, the exemplary turbofan engine 100 is being cleaned by a gas turbine engine water wash system 200. The water wash system 200 generally includes a rinsing module 202 having one or more lines 204 and nozzles 206 configured to direct a wash fluid through the fan 126 and into the core turbine engine 104. Notably, in other embodiments, some or all of the fan 126 may be removed during such processes. For example, in certain embodiments, the plurality of fan blades 128 may be removed to enable the washing operations. Additionally, in other operations, the wash lines 124 may extend through, e.g., the bypass passage 144 to spray directly into the core turbine engine 104.
[0023] The wash fluid flows into the core turbine engine 104 to rinse, e.g. the various compressor blades and nozzles within the compressor section, a combustion chamber of the combustion section 114, and the various turbine blades and nozzles within the turbine section. After having rinsed one or more the above components, the wash fluid exits through the nozzle exhaust section 120. The wash fluid at this stage may generally be referred to as “waste water”. Additionally, it should be appreciated, that the terms “wash liquid” and “wash water” may generally be used interchangeably to refer to any suitable liquid and/or combination of liquid, detergent, or fluid compound that may be utilized to clean the various components of the turbofan engine.
[0024] As will be described in greater detail below, the gas turbine engine water wash system 200 further includes a waste water collection system 208 for capturing wash liquid and a liquid-air mixture exiting nozzle exhaust section 120 of the turbofan engine 100. The liquid-air mixture may generally include a combination of waste water and ambient air ingested by the turbofan engine 100 during washing operations. As will be appreciated, during washing operations, wash liquid may be sprayed into the core turbine engine 104, and the core turbine engine 104 may be rotated by, e.g., a starter motor (not shown), such that the core turbine engine 104 ingests ambient air through the inlet 108 and exhausts such air through the exhaust section 120 along with any waste water flowing therethrough.
[0025] Referring still to the embodiment depicted in
[0026] It should be appreciated, however, that in other embodiments the present disclosure, the water wash system 200 may be configured in any other suitable manner to include any other components capable of providing a wash liquid, or other wash fluid, to a gas turbine engine for cleaning the gas turbine engine. It should also be appreciated that such a water wash system 200 may further be operable with any other suitable gas turbine engine (e.g., any suitable turbofan engine, turboprop engine, turboshaft engine, turbojet engine, etc.).
[0027] Referring now to
[0028] Additionally, the exemplary waste water collection system 208 further includes a separation assembly 216 fluidly connected to the collection duct 210, and a waste water duct 218 extending from the separation assembly 216 to a wastewater container 220. Accordingly, the wastewater duct 218 is fluidly connected to the separation assembly 216 and the waste water container 220. The separation assembly 216 is configured to receive the mixture of air and wash fluid from the collection duct 210, extract liquid and moisture within the airflow, and exhaust the airflow while collecting and containing the waste water. As will be describe in greater detail below, the separation assembly 216 generally defines an axial direction A2 extending along a length thereof. For the embodiment depicted, the axial direction A2 substantially aligns with a vertical direction V.
[0029] Referring now to
[0030] As is depicted, the separation assembly 216 generally includes a shaft 224, one or more impellers 226 mounted to the shaft 224, and a casing 228 at least partially enclosing the shaft 224 and enclosing the one or more impellers 226. The casing 228 generally defines an inlet 230, an air outlet 232 and a liquid outlet 234. More specifically, the casing 228 comprises an inlet flange 236 defining the inlet 230, with the inlet 230 configured for fluidly connecting with a collection duct 210 to receive a mixture of air and wash liquid (see
[0031] The casing 228 generally includes a body 238 and a liquid collection section 240. The body 238 defines an interior chamber 242 and a substantially cylindrical shape. Additionally, the body 238 extends between a first end 244 and a second end 246 generally along the axial direction A2. The shaft 224 also extends substantially along the axial direction A2 at least partially within the interior chamber 242 of the body 238 and rotates about the axial direction A2. The shaft 224 is mounted to the casing 228, and more particularly, for the embodiment depicted, is mounted to the body 238 of the casing 228. For example, the body 238 generally includes a cylindrical outer wall 248, a bottom plate 252 at the first end 244, and a top plate 250 at the second end 246. The separation assembly 216 further includes a first bearing 254 and a second bearing 256. The first bearing 254 rotatably attaches the shaft 224 to the casing 228 proximate the first end 244 of the body 238 and the second bearing 256 rotatably attaches the shaft 224 to the casing 228 proximate the second end 246 of the body 238. More specifically, for the embodiment depicted, the first bearing 254 rotatably attaches the shaft 224 to the bottom plate 252 of the body 238 and, similarly, the second bearing 256 rotatably attaches the shaft 224 to the top plate 250 of the body 238.
[0032] As stated, the shaft 224 is rotatable about the axial direction A2. Additionally, the one or more impellers 226 are attached to the shaft 224 for rotating the shaft 224. For the embodiment depicted, the one or more impellers 226 includes a plurality of impellers defining one or more stages. Specifically, for the embodiment depicted, the plurality of impellers 226 includes a plurality of first stage impellers 258 and a plurality of second stage impellers 260. The plurality of first stage impellers 258 are spaced from the plurality of second stage impellers 260 along the axial direction A2 of the separation assembly 216.
[0033] Referring particularly to
[0034] Additionally, referring to the air outlet 232, for the embodiment depicted the shaft 224 defines a first opening 268 and a second opening 270, with an airflow passage 272 extending between the first and second openings 268, 270. Additionally, the airflow passage 272 extends through the air outlet 232 of the casing 228. Notably, the first opening 268 is positioned within the interior chamber 242 of the body 238 of the casing 228 and disposed opposite the one or more impellers 226 from the inlet 230 and the liquid outlet 234 defined by the casing 228. Additionally, the shaft 224 includes a plurality of first openings 268 spaced along the circumferential direction C2.
[0035] Accordingly, during operation of the separation assembly 216, a mixture of air and wash liquid may be received within the interior chamber 242 of the body 238 of the casing 228 through the inlet 230 defined by the casing 228. The mixture may define a relatively high pressure relative to an ambient pressure. Accordingly, the mixture, including pressurized and moisture laden air, may flow from the inlet 230, across the one or more impellers 226, towards the air outlet 232 defined by the casing 228. Such a flow across the one or more impellers 226 may rotate the one or more impellers 226, i.e., driving a rotation of the impellers 226 and shaft 224. As the impellers 226 and shaft 224 begin to rotate at a relatively high angular speed, moisture within the mixture may impinge upon the impellers 226, and a centrifugal force acting thereon (due to the rotation of impellers 226) may cause such moisture to collect along an inner surface of the outer wall 248 of the body 238 of the casing 228. The moisture may then fall towards the first end 244 of the body 238, e.g., due to a natural gravitational force. As is depicted, the bottom plate 252 of the body 238 of the casing 228 includes a plurality of openings 274, which may allow for the collected liquid to pass therethrough and into the collection section 240 of the casing 228. The collected liquid (i.e., waste water) may flow through the liquid outlet 234, which during operation may be in fluid communication with the waste water duct 218 (see
[0036] A waste water collection system including a separation assembly in accordance with one or more embodiments of the present disclosure may allow for operation of a water wash system without an undesirable spraying of waste water. Specifically, utilizing a collection system having a separation assembly in accordance with one more embodiments of the present disclosure may allow for collection of the air and waste water mixture exiting a gas turbine engine during washing, and effectively separating the air therefrom to collect substantially all of such waste water. Notably, such a system additionally may operate without use of external power sources.
[0037] It should be appreciated, however, that in other embodiments of the present disclosure, the waste water collection system 208 and separation assembly 216 may have any other suitable configuration. For example, in other embodiments, the casing 228 of the separation assembly 216 may have any other suitable shape or configuration; the separation assembly 216 may include any other suitable number of stages of impellers 226, or number of impellers 226 in general; the separation assembly 216 may be oriented in any other suitable direction; the shaft 224 may be mounted in any other suitable manner within the casing 228; etc.
[0038] For example, referring now to
[0039] As is depicted, the separation assembly 216 generally includes a shaft 224, one or more impellers 226, and a casing 228. The casing 228 defines an inlet 230 fluidly connecting with a collection duct 210, an air outlet 232, and a liquid outlet 234. Additionally, the air outlet 232 is disposed opposite the one or more impellers 226 from the inlet 230 and the liquid outlet 234.
[0040] Moreover, for the embodiment depicted, the inlet 230 is defined by an inlet flange 236 of the casing 228. However, for the embodiment depicted, the inlet flange 236 is oriented towards the one or more impellers 226. More specifically, the inlet flange 236 defines a centerline 276, with the centerline 276 defining an acute angle 278 with the central axis 222 of the separation assembly 216. Further, for the embodiment depicted, the air outlet 232 of the casing 228 is defined by a top plate 250 of the body 238 of the casing 228. Accordingly, the shaft 224 does not define an airflow passage (see airflow passage 272 of
[0041] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
COMPONENT LIST
[0042]
TABLE-US-00001 Reference Character Component 100 Turbofan Jet Engine 101 Longitudinal or Axial Centerline 102 Fan Section 104 Core Turbine Engine 106 Outer Casing 108 Inlet 110 Low Pressure Compressor 112 High Pressure Compressor 114 Combustion Section 116 High Pressure Turbine 118 Low Pressure Turbine 120 Jet Exhaust Section 122 High Pressure Shaft/Spool 124 Low Pressure Shaft/Spool 126 Fan 128 Blades 130 Disc 136 Front hub 138 Fan Casing or Nacelle 140 Outlet Guide Vane 142 Downstream Section 144 Bypass Airflow Passage 200 Water wash system 202 Rinsing module 204 Supply lines 206 Nozzles 208 Collection system 210 Collection duct 212 Inlet to collection duct 214 Wing 216 Separation assembly 218 Wastewater duct 220 Wastewater container 222 Central axis 224 Shaft 226 Impellers 228 Casing 230 Inlet 232 Air outlet 234 Liquid outlet 236 Inlet flange 238 Body 240 Liquid collection section 242 Interior chamber 244 1.sup.st end a body 246 2.sup.nd end of body 248 Outer wall 250 Top plate 252 Bottom plate 254 1.sup.st bearing 256 Secondary 258 1.sup.st stage impellers 260 2.sup.nd stage impellers 262 Inner diameter of casing 264 1.sup.st stage impeller diameter 266 2.sup.nd stage impeller diameter 268 1.sup.st opening 270 2.sup.nd opening 272 Airflow passage 274 Openings and bottom plate 252 276 Centerline of the inlet flange 278 Angle with Central axis