Asymmetric electrochemical cell apparatus, and operating methods thereof
11111160 · 2021-09-07
Assignee
Inventors
Cpc classification
C02F1/467
CHEMISTRY; METALLURGY
C25B15/08
CHEMISTRY; METALLURGY
C02F2201/4618
CHEMISTRY; METALLURGY
C02F2001/4619
CHEMISTRY; METALLURGY
C25B9/17
CHEMISTRY; METALLURGY
C02F2001/46185
CHEMISTRY; METALLURGY
C02F1/4618
CHEMISTRY; METALLURGY
International classification
C02F1/467
CHEMISTRY; METALLURGY
C25B15/08
CHEMISTRY; METALLURGY
Abstract
Asymmetric electrochemical cell apparatus, and methods of operating such apparatus to produce electrolyzed water.
Claims
1. A towel, comprising: (a) at least a first electrode layer covered by a cloth suitable to reduce mechanical abrasion; (b) at least a second electrode layer; (c) an electrically insulating layer disposed in between said first electrode layer and said second electrode layer; at least one of said first electrode layer, said electrically insulating layer, and said second electrode layer being adapted to absorb a liquid; (d) connectors to facilitate connection of said first electrode layer and said second electrode layer to a power supply; and (e) an electrochemical capacitance ratio (R.sub.ec) of said at least a first electrode layer to said at least a second electrode layer of at least 7:1.
2. The towel as claimed in claim 1, wherein the first electrode layer comprises activated carbon.
3. The towel as claimed in claim 1, wherein the second electrode layer comprises a construct selected from a graphite sheet, a carbon cloth, a carbon paper and a titanium cloth.
4. An assembly comprising: A towel as claimed in claim 1, and a power supply connected to said connectors, said power supply adapted to apply an electrical current between said first and second electrode layers.
5. The assembly as claimed in claim 4 comprising a processor adapted to reverse a polarity of said electrical current.
6. A method comprising: wetting a towel in the assembly of claim 4 with tap water; applying an electrical current between said first and second electrode layers using said power supply; wherein said current generates hypohalous acid from said tap water.
7. The method according to claim 6, comprising wiping a surface with said towel so that said hypohalous acid exerts an antimicrobial effect on said surface.
8. An asymmetric electrochemical cell comprising: (a) at least a first electrode layer; (b) at least a second electrode layer; (c) an electrochemical capacitance ratio (R.sub.ec) of the first electrode layer to the second electrode layer of at least 3:1; (d) a housing adapted to contain the first and the second electrodes such that they are immersed in an aqueous solution during use; (e) a processor; and (f) a power supply; wherein the electrodes are connected to the opposite poles of the power supply, and wherein the processor and the power supply are adapted to apply a first electric current between said first and said second electrodes layers during a first mode and a second electric current during a second mode, suitable to produce hypohalous acid from a solution containing alkali metal cations and halogen anions.
9. The asymmetric electrochemical cell according to claim 8, installed in a vessel equipped with a spraying head operable to spray a liquid contained in said vessel.
10. The asymmetric electrochemical cell according to claim 8, wherein the second electrode layer comprises a construct selected from a graphite sheet, a carbon cloth, a carbon paper and a titanium sponge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is herein described, by way of example only, with reference to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice. Throughout the drawings, like-referenced characters are used to designate like elements.
(2) In the drawings:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(23) The principles and operation of the asymmetric electrochemical cell technologies of the present invention may be better understood with reference to the drawings and the accompanying description.
(24) Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
(25) With reference now to the drawings,
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(27) The feed or operating solution 307 to asymmetric electrochemical cell 300 contains an alkali halide solute, typically Na.sup.+ or K.sup.+, and chloride (Cl.sup.−).
(28) The inventors have discovered that asymmetric electrochemical cell 300, while having a structure similar to the electrochemical cell of
(29) One embodiment of the present invention is an electrochemical method of producing a hypohalous acid (HOX) in an aqueous solution containing: (I) alkali metal cations (M.sup.+); and (II) halogen anions (X.sup.−) corresponding to the hypohalous acid, the method comprising: (a) in a first, semi-capacitive electrochemical stage, with the positive and negative electrodes immersed in the aqueous solution, applying a first electrical current between the positive and negative electrodes, such that: (i) a portion of said alkali metal cations is adsorbed on a surface of the negative electrode in a capacitive mode, and (ii) the positive electrode produces the hypohalous acid from the halogen anions, via a halogen intermediate, and liberates hydrogen ions (H.sup.+); and subsequently, (b) applying a second electrical current between the positive and negative electrodes, in a second process stage, to produce the hypohalous acid in the aqueous solution, the aqueous solution having a pH within a range of 2.0 to 4.0. The second current is generally much lower than the first current.
(30) In order to sufficiently reduce the pH of the aqueous solution to 4.0 or less during the first, semi-capacitive electrochemical stage, the electrochemical capacitance ratio (R.sub.ec) of the negative electrode to the positive electrode being should be at least 3:1, at least 4:1, or at least 5:1, and more typically, at least 7:1, and more typically, at least 10:1, at least 12:1, at least 15:1, at least 20:1, at least 30:1, at least 50:1, at least 100:1, or at least 250:1. Typically, the R.sub.ec is at most 1000:1, at most 700:1, at most 500:1, or at most 400:1.
(31) It will be appreciated that the lower pH to be attained (“target pH”), and/or the higher the initial pH of the feed solution, the larger the R.sub.ec or the differential between the electrochemical capacitance of the negative electrode and the electrochemical capacitance of the positive electrode (Δ.sub.ec).
(32) Similarly, increasing the volume of the aqueous solution within the electrochemical cell may require a larger R.sub.ec and/or a larger Δ.sub.ec.
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(34) The feed or operating solution 407 to asymmetric electrochemical cell 400 contains an alkali halide solute, typically Na.sup.+ or K.sup.+, and chloride (Cl.sup.−).
(35) Significantly, the asymmetry in asymmetric electrochemical cell 400 is the opposite of the asymmetry in asymmetric electrochemical cell 300 described hereinabove: the surface area, or electrochemical capacitance of positive electrode 405 is appreciably larger than that of the at least one negative electrode 406.
(36) The inventors have discovered that asymmetric electrochemical cell 400, while having a structure similar to the electrochemical cell of
(37) Various aspects of the present invention require solely one electrode (i.e., the low-surface area electrode) that is resistive to electrolysis reactions. For the high surface area electrode, relatively inexpensive materials such as activated carbon may advantageously be utilized. Moreover, the cell membrane used in prior-art processes is obviated.
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(39) Within bottle 510 are disposed at least one high surface area electrode 504 and at least one low surface area electrode 505. Electrodes 504 and 505 may be arranged as sheets, typically substantially parallel sheets, disposed in a vertical orientation with respect to the side of bottle 510. Such an exemplary arrangement is shown in the cross-sectional representation of bottle 510, provided in
(40) The electronics or electronics unit 506 of inventive electrochemical device or sprayer 500 may be housed in a separate compartment 512 at the bottom of bottle 510, fluidly sealed from a liquid-containing volume 515 of bottle 510.
(41) A schematic exemplary electrical diagram of the electronics 506 of inventive electrochemical device or sprayer 500 is provided in
(42) The electronics 506 typically include a power supply 530, which in some embodiments, is electrically connected to an on-board battery 535 via a battery housing.
(43) Power supply 530 may be responsive to a processing unit, such as CPU 540, which is typically equipped with an internal memory, but alternatively or additionally, may communicate with an external memory. At least one switch 542, electrically connected to electrodes 504, 505, may be responsive to CPU 540, for example to turn the current to the electrodes on or off. In some embodiments, switch 542 may be manually operated.
(44) A display 544 may also be responsive to CPU 540. In some embodiments, display 544 may have a first indicator (e.g., a LED light) for indicating that the cell is operating, and a second indicator for indicating that the desired pH has been obtained, such that the solution produced is ready for consumption.
(45) To operate electrochemical sprayer 500, liquid-containing volume 515 of bottle 510 is filled with tap water containing at least 150 ppm alkali halide solute. Alternatively, any water source, even water containing less than 150 ppm alkali halide solute (e.g., distilled water, deionized water) may be used, simply by adding a portion of alkali halide salt such as table salt (NaCl). Alternatively, a pre-prepared solution of the alkali halide may be introduced.
(46) Subsequently, an electrical current is delivered across electrodes 504 and 505.
(47) Electrochemical sprayer 500 may be operated substantially as described hereinabove, particularly with respect to
(48) It will be appreciated that the alkali halide may be introduced to electrochemical sprayer 500 (as well as to other relevant electrochemical devices disclosed herein) in the form of a tablet or capsule, or in the form of a powder. It will be further appreciated that detergents, odorants, and other functional materials may be incorporated into the consumable salt.
(49) The electrochemical spraying may be integrated with a conventional steam treatment, which may enhance the results of both processes.
(50) The concentration of the produced hypochlorous acid thus formed depends on the volume of the solution within the electrochemical sprayer. This volume may be adjusted, within bounds, according to need. In one embodiment of the inventive method, the additional electrochemical capacitance required for the high-surface electrode generally increases linearly) with increasing solution volume within the cell.
(51) Since at low pH, a portion of the hypochlorous acid and hydrochloric acid reverts to water and chlorine gas (as elaborated with reference to
(52) Operation is now described in more detail, and in exemplary fashion. A power source is connected to the device, e.g., via a USB cable. When connecting the cell to the USB a voltage of up to about 5V and up to about 1A may be applied between the high surface-area electrodes and the low surface area electrodes. The high surface-area electrodes are negatively polarized and electrostatically filled with counter ions (e.g., Na.sup.+ and/or K.sup.+), in a capacitive manner. The low surface-area electrodes are positively polarized and create electrochemical interactions with the solution, which result in the production of hypochlorous acid and hydrochloric acid. The pH may be determined by, or strongly influenced by, the surface area of the high surface-area electrodes with respect to the low surface-area electrodes (or more precisely, the electrochemical capacitance of the high surface-area electrodes with respect to the electrochemical capacitance of the low surface-area electrodes), the solution volume, and the cumulative charge applied. Using a particular surface area of the high surface area electrodes and a particular (often pre-determined) solution volume, and by charging to the maximum electrochemical capacitance of the high surface-area electrodes, the cell can be constrained to produce the hypohalous acid around a particular or predetermined pH. The inventors have determined that a pH of around 2.8 (2.6 to 3.0, 2.7 to 3.0, or 2.7 to 2.9) may be optimal for the active hypochlorous acid, particularly for skin disinfection applications.
(53) After the electrochemical sprayer is connected to the power source, typically for up to 2 minutes, a low pH environment (e.g., pH=3) is achieved, and the solution produced contains concentrated hypochlorous acid. The on-board CPU may be adapted to control the display (e.g., to activate the green light) after calculating the cumulative charge consumption.
(54) The CPU may be advantageously adapted to count the (cumulative) charge delivered between the electrodes over the time period of the 1.sup.st operative mode (ΔQ), for example, using the equation:
ΔQ=V.Math.F(10.sup.−pH(desirable)−10.sup.−pH(initial))
where F is the Faraday constant, and V is the volume of the solution. The CPU may be advantageously further adapted to trigger or initiate the 2nd operative mode based on such a charge calculation, particularly when using a predetermined solution volume, or a solution volume within a particular range.
(55) Once the device enters the 2.sup.nd operative mode, the current may be appreciably lowered, typically by tenfold. The CPU (in this 2.sup.nd operative mode) may apply a maximal voltage of around 2 Volts. Once the volume of the solution decreases, the voltage will tend to increase (due to the nominal surface area of the electrode decreases). Consequently, the CPU may control the magnitude of the current such that the voltage does not exceed an undesired or otherwise predetermined value.
(56) As disclosed hereinabove, at such a low pH, the hypochlorous acid is not stable, such that the concentration of hypochlorous acid drops with time. The inventors have found that by applying a relatively low current (e.g., via the on-board battery), after the high surface-area electrodes are “filled” with counter-ions, the high surface-area electrodes cannot continue to function in a capacitive mode, and begin to function in a faradaic mode. Thus, while maintaining a very low current between the low and high surface area electrodes, a target pH may be substantially sustained. In the faradaic mode, both electrodes break, or react with, the solution: the low surface-area electrodes produce H.sup.+ ions and the high surface-area electrodes produce OH.sup.− ions; these react with the H.sup.+ ions to produce water. It must be emphasized, however, that the low surface-area electrodes also create hypochlorite ions that are converted to hypochlorous acid. Consequently, maintaining such a low current replenishes the hypochlorous acid and makes up for the hypochlorous acid depleted over time, such that the concentration of hypochlorous acid in the solution of the electrochemical device or sprayer may be substantially constant over time, even at low pH values at which the hypochlorous acid is unstable.
(57) It must be further emphasized that the electrochemical devices and methods of the present invention may be particularly efficacious in the disinfection of various working (and other inanimate) surfaces in hospitals and kitchens, such as counters, tables, and doorframes. The portable embodiments of these electrochemical devices and methods enable such disinfection to be effected with ease.
(58) The electrochemical devices and methods of the present invention may be particularly efficacious in the treatment and disinfection of filters in water flow paths and water treatment devices. Such filters are known to encourage biofilm formation. Moreover, treating the filters with low-pH solutions, as described herein, may also appreciably enhance the removal of scale and the like, which, in turn, yet further enhances removal of the biofilm.
(59) One method of regenerating the negative electrode of the electrochemical sprayer is to dry the negative, high-surface electrode after rinsing out the concentrated solution with water, e.g., tap water (to avoid fouling reactions). When the high-surface electrode is dry, the adsorbed counter-ions are released, thereby reducing the electric charge on the surface of the electrode.
(60) In one embodiment, the electrochemical sprayer utilizes a graphite electrode as the lower surface area electrode, and an activated carbon sheet, or a graphite sheet coated with activated carbon, as the high surface area electrode.
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(65) The low surface area working electrodes may be made of carbon cloth, carbon paper, graphite sheets or titanium metallic sponge. For the counter-electrodes possessing the high surface area, activated carbon cloth may advantageously be used.
(66) In one exemplary electrochemical towel of the present invention, a commercial carbon cloth (El-Gad, Israel) was used for low-capacitance electrode 802, and a high-surface carbon cloth having a specific surface area of about 1500 m.sup.2/g (Kynol, Japan) was used for high-capacitance electrode 804. Such carbon cloth materials are made of carbon fibers.
(67) Practical electrochemical towels 800 may have a water-resistant and corrosion-resistant control panel.
(68) In order to prepare the towel for use, electrochemical towel 800 may be submerged in tap water, using the limited amount of NaCl (or other alkali halide) therein (typically several hundred ppm) to form the necessary reactive reagents.
(69) Briefly, low-capacitance electrode 802 may be dimensioned so as to undergo faradaic processes during cells polarization up to 5 Volts, whereas high-capacitance electrode 804 may be dimensioned to adsorb counter ions by electrostatic interactions in a capacitive manner. By changing the potential and charging time, the pH and the concentration of the hypochlorous acid thus formed may be controlled.
(70) Since the chlorine moieties in the towel are produced in-situ, the amount of active chlorine, as HOCl, can be adjusted to be optimal. HOCl may react with organic contaminants present in the water. Some of the products could conceivably be harmful. However, by wetting the towel through the high-surface area carbon side, such organic contaminants may be adsorbed/removed, so as to appreciably reduce any concentration of organic contaminants in the electrolyzed water. Moreover, any amount of organic contaminants produced should be very small, because tap water is used, and this is coupled with the fact that only a very small amount of water per sample/treatment is used.
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(76) The anti-microbial efficacy of the inventive electrochemical towels having absorbed hypohalous solution was tested on colonies of i Staphylococcus Aureus and E. Coli. The colonies were grown to a concentration of about 10,000 microbes/ml on Petri plates. Mini-electrochemical towel pads (1.5 cm×1.5 cm) were produced for this purpose. The pads were soaked in tap water (containing several hundred ppm of sodium chloride solute) and were pre-charged to 5V for 3 minutes. The pads were then placed on top of the respective bacteria colonies, in the middle of each Petri dish, for another 3 minutes of charge under 5V.
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(79) It may be seen that after the identical 24-hour period, a central region in each of the bacteria cultures is substantially devoid of bacteria, for both the Escherichia coli (
(80) By contrast, in the central region of each reference colony, no void regions were observed, indicating that the polarization of the tap water soaked in the mini towels was the cause behind the inhibited growth of the bacteria colonies.
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(82) Within the container or vessel 1702 portion of electrochemical device 1700 are disposed at least one high surface-area electrode 1704 and at least one low surface-area electrode 1705. Electrodes 1704 and 1705 may be arranged as sheets, typically substantially parallel sheets, disposed in a vertical orientation with respect to the side of vessel 1702, as shown in
(83) Electrochemical device 1700 has a pool or container compartment 1701, generally defined by a pool casing or housing 1702, and an electronics unit or compartment 1707, generally defined by an electronics casing or housing 1712, and typically disposed at the side of container compartment 1701. It will be appreciated that casing 1712 may be distinct and fluidly sealed with respect to the liquid contents within pool casing 1702.
(84) Electronics unit 1707 of inventive electrochemical container 1700 typically includes a CPU and associated memory, at least one switch or switching mechanism, a power supply, a display, and a power source port, and may be substantially identical to the electronic unit provided in
(85) Within pool compartment 1701 may be disposed a stirring mechanism 1703, which is typically anchored in a bottom surface of pool compartment 1701. Stirring mechanism 1703, which may be adapted to obtain a substantially homogeneous mixture of active product in the aqueous solution within pool compartment 1701, may be electrically connected to, and powered by electronics unit 1707.
(86) A casing wall 1708 of electronics unit 1707, disposed between electronics unit 1707 and container compartment 1701, may be used to secure the electronics (e.g., disposed on an electric board) in place, for example, using screws or other securing hardware.
(87) A casing component such as partition 1706 may be used to hold the electrodes in place, and may have ports or holes to facilitate the transport of fluid in the vicinity of the electrodes.
(88) Electrochemical container 1700 may be operated substantially as described hereinabove, particularly with respect to
(89) As used herein in the specification and in the claims section that follows, the term “electrochemical capacitance”, with respect to an electrode, is generally defined by:
C=Q/E,
where C is the electrochemical capacitance (in F/g), Q is the charge (in coulombs) and E is the potential difference (in Volts) of the electrode with respect to a reference electrode. When possible, the electrochemical capacitance is yet more accurately calculated using the equation:
Cd=dQ/dE,
where Cd is the differential electrochemical capacitance,
(90) Quantitative measurement of “electrochemical capacitance” is performed by cyclic voltammetry, as is known to those of skill in the art, and specifically, as disclosed by B. E. Conway, Electrochemical Supercapacitors: Scientific Fundamentals and Technological Applications (Kluwer Academic/Plenum Publishers, New York, N.Y. (1999)), which is hereby incorporated by reference for all purposes as if fully set forth herein.
(91) In cyclic voltammetry, the potential of the electrode (with respect to a reference electrode) is linearly scanned (usually starting from the initial immersion potential, which may be denoted as potential of zero charge (PZC) back and forth. The output is the current (vertical axis) versus the potential. Since the scan rate (dE/dt) is constant and the current (I) equals dQ/dt (t=time), dividing the current values from the vertical axis by the scan rate value provides the differential capacitance (Cd) with respect to the potential (i.e., Cd(E)). A more detailed description of such a conventional technique is disclosed by Conway.
(92) As used herein in the specification and in the claims section that follows, the term “portable” with respect to an electrochemical device or cell, refers to a device or cell that can be freely ported, or freely moved around, by a user, while functioning in an operative, electrochemical mode using an On-board or other cordless power supply.
(93) As used herein in the specification and in the claims section that follows, the term “percent”, or “%”, refers to percent by weight, unless specifically indicated otherwise.
(94) Similarly, the term “ratio”, as used herein in the specification and in the claims section that follows, refers to a weight ratio, unless specifically indicated otherwise.
(95) As used herein in the specification and in the claims section that follows, the term “largely includes”, with respect to a component within a formulation, refers to a weight content of at least 30%, at least 40%, at least 50%, or at least 60%.
(96) As used herein in the specification and in the claims section that follows, the term “mostly includes”, with respect to a component within a formulation, refers to a weight content of at least 50%.
(97) As used herein in the specification and in the claims section that follows, the term “predominantly includes”, with respect to a component within a formulation, refers to a weight content of at least 60%, at least 70%, or at least 85%.
(98) The modifier “about” used in connection with a quantity is inclusive of the stated value and has the meaning dictated by the context (for example, it includes at least the degree of error associated with the measurement of the particular quantity). When used with a specific value, it should also be considered as disclosing that value.
(99) It will be appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
(100) Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this specification, including U.S. Provisional Patent Application Ser. No. 62/209,399, are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.