Water-soluble diacetylene, photolithography composition comprising water-soluble diacetylene monomer and conductive polymer, and fine pattern preparation method using same
11131925 · 2021-09-28
Assignee
Inventors
- JONGMAN KIM (Seoul, KR)
- Chanwoo LEE (Seoul, KR)
- Taegeun Kim (Daejeon, KR)
- Kyungchan Uh (Bucheon-si, KR)
Cpc classification
C08L49/00
CHEMISTRY; METALLURGY
C07C303/22
CHEMISTRY; METALLURGY
C07C309/51
CHEMISTRY; METALLURGY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10K85/111
ELECTRICITY
C08L25/18
CHEMISTRY; METALLURGY
C08G2261/1424
CHEMISTRY; METALLURGY
C07C303/42
CHEMISTRY; METALLURGY
G03F7/405
PHYSICS
H10K85/1135
ELECTRICITY
C08L49/00
CHEMISTRY; METALLURGY
G03F7/038
PHYSICS
G03F7/093
PHYSICS
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09D165/00
CHEMISTRY; METALLURGY
G03F7/162
PHYSICS
H10K71/621
ELECTRICITY
G03F7/0045
PHYSICS
C08F38/00
CHEMISTRY; METALLURGY
G03F7/025
PHYSICS
C09D165/00
CHEMISTRY; METALLURGY
C08G2261/3223
CHEMISTRY; METALLURGY
C08L25/18
CHEMISTRY; METALLURGY
G03F7/2004
PHYSICS
International classification
G03F7/025
PHYSICS
C07C303/42
CHEMISTRY; METALLURGY
G03F7/038
PHYSICS
G03F7/09
PHYSICS
C08F38/00
CHEMISTRY; METALLURGY
C07C303/22
CHEMISTRY; METALLURGY
C09D165/00
CHEMISTRY; METALLURGY
C07C309/51
CHEMISTRY; METALLURGY
Abstract
Provided are a novel water-soluble diacetylene monomer, a composition for photolithography including the novel water-soluble diacetylene monomer and a conductive polymer, and a method of forming micropatterns using the composition. The water-soluble diacetylene monomer may not aggregate even when mixed with a water-soluble conductive polymer. Accordingly, a uniform composition for photolithography can be prepared by mixing a water-soluble conductive polymer with the diacetylene monomer, and micropatterns can be formed using the composition. More particularly, when the composition is formed into a thin film and then is irradiated with light, only light-irradiated portions of the diacetylene monomer are selectively crosslinked due to photopolymerization, thereby resulting in insoluble negative-type micropatterns.
Claims
1. A composition for photolithography comprising a water-soluble conductive polymer and a water-soluble diacetylene monomer of the following Formula 1:
CH.sub.3—(CH.sub.2).sub.n—C≡C—C≡C—(CH.sub.2).sub.m-A-(CH.sub.2).sub.x-B [Formula 1] wherein n is 2 to 20, m is 2 to 15, and x is 0 to 10, A is CONH, COO, or CONH—Ar wherein Ar is a phenyl group or a naphthalene group, and when A is CONH—Ar, x is 0, B is OSO.sub.3B′ or OPO.sub.3B′, and B′ is H, Li, Na, K, Rb or Cs.
2. The composition of claim 1, wherein the water-soluble conductive polymer is poly(3,4-ethylenedioxythiophene)(PEDOT):poly(styrenesulfonate)(PSS).
3. The composition of claim 1, wherein the compound of Formula 1 is a compound of the following Formula 2:
CH.sub.3—(CH.sub.2).sub.11—C≡C—C≡C—(CH.sub.2).sub.8—C(O)—NH—(CH.sub.2).sub.2—OSO.sub.3Na [Formula 2]
4. The composition of claim 2, further comprising water, wherein the water is included in an amount of 10,000 to 50,000 parts by weight based on 100 parts by weight of the water-soluble conductive polymer.
5. The composition of claim 2, wherein the water-soluble diacetylene monomer is included in an amount of 0.01 to 50 parts by weight based on 100 parts by weight of the water-soluble conductive polymer.
6. A method of forming fine patterns comprising: providing the composition of claim 1; forming a conductive polymer-containing thin film by coating the composition for photolithography on a substrate; and forming conductive polymer fine patterns by disposing a photomask on the conductive polymer-containing thin film, irradiating the photomask with ultraviolet light to form a first region, which includes polydiacetylene formed by crosslinking of the diacetylene monomer along with the conductive polymer, and a second region, in which the diacetylene monomer remains due to the photomask blocking ultraviolet light, and selectively removing the second region.
7. The method of claim 6, wherein the substrate is a silicon wafer, a glass substrate, a plastic substrate, a paper, or a metal substrate.
8. The method of claim 6, further comprising doping the conductive polymer fine patterns by applying a dopant of one or more selected from the group consisting of sulfuric acid, sulfonic acid, formic acid, hydrochloric acid, perchloric acid, nitric acid, acetic acid, dimethylformamide (DMF), dimethyl sulfoxide (DMSO), and ethylene glycol.
9. The method of claim 8, wherein the polydiacetylene in the fine patterns is decomposed during the doping step.
10. The method of claim 6, wherein the fine patterns are electrodes for an organic electronic device.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
MODES OF THE INVENTION
(14) Exemplary embodiments of the present invention will now be described in detail. Objectives, features and advantages of the present invention will be more easily understood through the embodiments. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will fully convey the scope of the invention to those of ordinary skill in the art. Therefore, the scope of the present invention is not limited to the following embodiments.
Water-Soluble Diacetylene
(15) A water-soluble diacetylene according to an embodiment of the present invention may be represented by Formula 1 below:
CH.sub.3—(CH.sub.2).sub.n—C≡C—C≡C—(CH.sub.2).sub.m-A-(CH.sub.2).sub.x-B [Formula 1]
wherein n may be 2 to 20, m may be 2 to 15, and x may be 0 to 10. For example, n may be 2 to 13, m may be 2 to 8, and x may be 2 to 5. A may be C(O)NH, C(O)O, or CONH—Ar. When A is CONH—Ar, x=0. Here, Ar may be a phenyl group or a naphthalene group. B is OSO.sub.3B′ or OPO.sub.3B′. Here, B′ may be H, Li, Na, K, Rb or Cs.
(16) Since diacetylene includes sulfonic groups, phosphate groups, and the like, which have a high ionization degree, at chain terminals thereof, it can be hydrophilic despite inclusion of long alkyl chains which are hydrophobic functional groups. When diacetylene includes a sulfonate (OSO.sub.3H) or phosphate (OPO.sub.3H) group having an alkali metal instead of a hydrogen ion (H.sup.+), i.e., an alkali metal sulfonate or an alkali metal phosphate, hydrophilicity may be further increased. Meanwhile, A in the middle of the chain may be CONH (amide), COO (ester) or CONH—Ar (wherein x=0).
(17) When such a water-soluble diacetylene is mixed with a water-soluble conductive polymer, it reduces a risk of aggregation. Accordingly, the resultant mixture may be advantageously used to manufacture a thin film for photolithography. In particular, since known diacetylenic acids or salts thereof include carboxyl groups (COOH) or metal salts of carboxylic acids at terminals thereof, an aggregation phenomenon occurs when the known diacetylenic acid or the salts are mixed with a water-soluble conductive polymer. Accordingly, the known diacetylenic acids or salts might not be suitable for a composition for photolithography. Meanwhile, when the number (n, m, and x) of carbon chains in the diacetylene is within the defined range, appropriate water solubility may be exhibited.
(18) The water-soluble conductive polymer may be poly(3,4-ethylenedioxythiophene (PEDOT):poly(styrenesulfonate) (PSS).
(19) The compound represented by Formula 1 may be a water-soluble diacetylene represented by Formula 2 below:
CH.sub.3—(CH.sub.2).sub.11—C≡C—C≡C—(CH.sub.2).sub.8—C(O)—NH—(CH.sub.2).sub.2—OSO.sub.3Na [Formula 2]
(20) The water-soluble diacetylene may be obtained by dissolving diacetylenic acid and aminoalkyl hydrogen sulfate, aminoalkyl hydrogen phosphate, hydroxyalkyl hydrogen sulfate, or hydroxyalkyl hydrogen phosphate in an organic solvent, followed by adding an alkanephosphonic anhydride thereto and reacting therewith.
(21) Here, the water-soluble diacetylene may be represented by Formula 1-1 below:
CH.sub.3—(CH.sub.2).sub.n—C≡C—C≡C—(CH.sub.2).sub.m-A-(CH.sub.2).sub.x-B [Formula 1-1]
wherein n is 2 to 20, m is 2 to 15, x is 2 to 10, A is CONH or COO, and B is OSO.sub.3H or OPO.sub.3H.
(22) The water-soluble diacetylene represented by Formula 1-1 may be represented by Formula 1-1a below:
CH.sub.3—(CH.sub.2).sub.n—C≡C—C≡C—(CH.sub.2).sub.m—C(O)—NH—(CH.sub.2).sub.x-B [Formula 1-1a]
(23) The diacetylenic acid may include one or more selected from the group consisting of PCDA (10,12-pentacosadiynoic acid), TCDA (10,12-tricosadiynoic acid), ECDA (5,7-eicosadiynoic acid), HCDA (8,10-heneicosadiynoic acid) and HDDA (4,6-heptadecadiynoic acid).
(24) The aminoalkyl hydrogen sulfate may be 2-aminoethyl hydrogen sulfate, the hydroxyalkyl hydrogen sulfate may be 2-hydroxyethyl hydrogen sulfate, the aminoalkyl hydrogen phosphate may be 2-aminoethyl dihydrogen phosphate, and the hydroxyalkyl hydrogen phosphate may be 2-hydroxyethyl hydrogen phosphate.
(25) The organic solvent may include one or more selected from the group consisting of N,N-dimethylformamide, dimethylsulfoxide (DMSO), chloroform and dichloromethane. In addition, the alkanephosphonic anhydride may be 1-propanephosphonic anhydride. The step of adding an alkanephosphonic anhydride and allowing reaction to occur may be performed by stirring at 1 to 35° C. for 12 to 24 hours.
(26) In addition, the diacetylene represented by Formula 1-1 is treated with an alkali metal compound, thereby obtaining a water-soluble diacetylene represented by Formula 1-2 below:
CH.sub.3—(CH.sub.2).sub.n—C≡C—C≡C—(CH.sub.2).sub.m—C(O)—NH—(CH.sub.2).sub.x-B [Formula 1-2]
wherein n is 2 to 20, m is 2 to 15, x is 2 to 10, and B is OSO.sub.3B′ or OPO.sub.3B′, wherein B′ is Li, Na, K, Rb or Cs.
(27) In this step, hydrogen ions (H.sup.+) of sulfonate groups (OSO.sub.3H) and phosphate groups (OPO.sub.3H) at terminals of the diacetylene represented by Formula 1-1 are substituted with alkali metals such as Li, Na, K, Rb or Cs, whereby the diacetylene includes an alkali metal sulfonate or an alkali metal phosphate. Accordingly, hydrophilicity may be further increased.
(28) The alkali metal compound may be sodium bicarbonate. For another example, the alkali metal compound may be NaOH, LiOH, KOH, RbOH, or CsOH. In this case, a diacetylene monomer in a conjugate base form may be produced.
Conductive Polymer Composition for Photolithography
(29) A conductive polymer composition for photolithography according to an embodiment of the present invention includes a water-soluble conductive polymer and a water-soluble diacetylene monomer represented by any one of Formulas 1, 2, 1-1, and 1-2. The water-soluble conductive polymer may be poly(3,4-ethylenedioxythiophene) (PEDOT):poly(styrenesulfonate) (PSS).
(30) The composition may include water as a solvent. The composition may include 0.01 to 50 parts by weight, particularly 0.5 to 5 parts by weight, for example 2 parts by weight, of a water-soluble diacetylene monomer based on 100 parts by weight of a water-soluble conductive polymer. Meanwhile, water may be included in an amount of 10,000 to 50,000 parts by weight based on 100 parts by weight of a water-soluble conductive polymer.
(31) A conductive polymer composition having the composition ratio may have a viscosity suitable for forming a coating on a substrate.
(32) The conductive polymer composition for photolithography may be obtained by dissolving the water-soluble diacetylene monomer in an aqueous conductive polymer solution and may be present in a solution state without aggregation. To accomplish this, an aqueous conductive polymer solution may be mixed with a water-soluble diacetylene monomer, and then sonication may be additionally performed, thereby obtaining a uniform solution.
Method of Forming Micropatterns Using Conductive Polymer Composition for Photolithography
(33)
(34) Referring to
(35) The substrate may also be referred to as a base or a support, and may be a silicon wafer, a glass substrate, a plastic substrate, a paper, a support coated with another thin film, or a metal substrate. A step of forming the conductive polymer-containing thin film may be performed using, without being limited to, a spin coating method, a doctor blade method, etc. For example, the conductive polymer-containing thin film may be formed by spin-coating, and a thin film having an appropriate thickness may be obtained by carrying out a minimum number of coating process.
(36) Subsequently, a photomask is disposed on the conductive polymer-containing thin film and the photomask is irradiated with ultraviolet light, thereby forming conductive polymer micropatterns on the substrate. The step of forming micropatterns may include a light exposure step of forming the first region, which includes the polydiacetylene formed by crosslinking of the diacetylene monomer due to irradiation with ultraviolet light along with the conductive polymer, and the second region, in which a diacetylene monomer remains due to the photomask blocking ultraviolet light, and a development step of selectively washing off the second region.
(37) The light exposure step may be performed by irradiating ultraviolet light of 220 to 330 nm for 10 to 20 minutes. Polydiacetylene formed by crosslinking the diacetylene monomer in a specific region with ultraviolet light is insoluble in water, and may appear blue due to having a π-conjugated main chain as a result of superposition of π-orbital. Meanwhile, since the second region, in which a diacetylene monomer remains due to the photomask blocking the ultraviolet light, maintains the water solubility thereof, it may be washed off with an aqueous solution, e.g., water. As a result, negative-type micropatterns may be formed. In addition, the micropatterns may have a nanoscale or microscale linewidth.
(38) The conductive polymer in the micropatterns may be doped by applying a dopant on the micropatterns. The dopant may include one or more selected from the group consisting of sulfuric acid, sulfonic acid, formic acid, hydrochloric acid, perchloric acid, nitric acid, acetic acid, dimethylformamide (DMF), dimethyl sulfoxide (DMSO), and ethylene glycol. The sulfonic acid may be selected from the group consisting of methanesulfonic acid, trifluoromethanesulfonic acid, perchloric acid, benzenesulfonic acid, and para-toluenesulfonic acid, but the present invention is not limited thereto. The electrical conductivity of the conductive polymer may be increased by doping with a dopant.
(39) The doping step may include a step of treating the micropatterns with a solution including a dopant, a step of washing the same with a solvent such as ethanol, and a step of drying the washed thin film. Here, the drying may be performed at 60 to 160° C. The step of treating the micropatterns with a solution including a dopant may be performed using a method of spraying, spreading, or adding the solution including a dopant on the micropatterns or a method of immersing the substrate, on which the micropatterns have been formed, in the solution including a dopant.
(40) The dopant may be an aqueous solution of a strong acid, particularly a concentrated aqueous solution of a strong acid. For example, the dopant may be hydrochloric acid, nitric acid, or sulfuric acid with a molar concentration of 15 M or more. When such an aqueous solution of a strong acid is applied on the micropatterns, the polydiacetylene in the micropatterns may be decomposed. In addition, when the conductive polymer is PEDOT:PSS, PSS may also be etched. As a result, only the conductive polymer remains in the micropatterns treated with the aqueous solution of a strong acid, whereby conductivity may be greatly increased.
(41) Meanwhile, the water-soluble diacetylene monomer represented by Formula 1 has an amphiphilic molecular structure by including a hydrophobic alkyl chain, hydrophilic terminals, which are sulfonate groups or phosphate groups, and an amide (CONH) or ester (COO) bond. Such a diacetylene monomer may be spontaneously oriented when mixed with the conductive polymer because it interacts with the conductive polymer through a hydrogen bond, etc. Accordingly, when the composition of the present invention is applied and then photopolymerization is performed, the conductive polymer is also spontaneously oriented due to spontaneous orientation of the polydiacetylene in the micropatterns, whereby the electrical conductivity of the micropatterns may be increased. In addition, as described above, the conductivity of the conductive polymer may be further increased by the doping with a dopant. Further, when a concentrated strong acid is used as a dopant, the polydiacetylene may be decomposed and removed from the micropatterns, whereby the conductivity of the micropatterns may be further increased. Even when the polydiacetylene is removed, the orientation of the conductive polymer may be maintained.
(42) Meanwhile, the micropatterns may be used as electrodes for a display device, an electrochemical device, or the like, particularly for an organic electronic device. The display device may be an organic light emitting diode, and the electrochemical device may be an organic solar cell or a dye-sensitized solar cell. Examples of other organic electronic devices include organic thin film transistors.
(43) Now, the present invention will be described in more detail with reference to the following preferred experimental examples. However, these experimental examples are provided for illustrative purposes only, and the scope of the present invention is not limited to the experimental examples.
Synthesis Example: Diacetylene Monomer Synthesis
Synthesis Example 1: Synthesis of sodium 2-pentacosa-10,12-diynamidoethyl sulfate (PCDSA-Na)
(44) 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol) and 2-aminoethyl hydrogen sulfate (0.31 g, 2.22 mmol) were dissolved in N,N-dimethylformamide (20 mL), and then triethylamine (0.67 g, 6.66 mmol) and a 50% solution of 1-1-propanephosphonic anhydride (2.12 mL, 3.33 mmol) in an ethyl acetate solvent were added thereto, followed by a reaction while stirring with a magnetic stirrer at room temperature for 18 hours. After the reaction, extraction was performed with water and dichloromethane, and then a diacetylene monomer, PCDSA-Na, was synthesized by treating with sodium bicarbonate.
(45) IR: (cm.sup.−1) vmax 723, 781, 955, 1024, 1079, 1221, 1460, 1557, 1641, 2918, 2952, 3295. .sup.1H NMR: (300 MHz, DMSO-d.sub.6): δ 7.85 (t, 1H) 3.69 (t, J=5.7 Hz, 2H), 3.19 (q, J=5.7 Hz, 2H), 2.26 (t, J=6.9 Hz, 4H), 2.04 (t, J=7.2 Hz, 2H), 1.46-1.23 (m, 32H), 0.85 (t, J=5.7 Hz, 3H). .sup.13C NMR: (75 MHz, DMSO-d.sub.6): δ 172.14, 77.96, 65.35, 65.31, 64.38, 35.30, 31.30, 29.00, 28.94, 28.86, 28.70, 28.38, 28.23, 28.16, 27.74, 27.68, 25.20, 22.10, 18.27, 13.96.
(46)
Synthesis Example 2: Synthesis of sodium 2-tricosa-10,12-diynamidoethyl sulfate (TCDSA-Na)
(47) A diacetylene monomer, TCDSA-Na, was synthesized in the same manner as in Synthesis Example 1, except that 2.67 mmol of 10,12-tricosadiynoic acid (TCDA) was used instead of 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol).
(48)
Synthesis Example 3: Synthesis of sodium 2-heneicosa-8,10-diynamidoethyl sulfate (HCDSA-Na)
(49) A diacetylene monomer, HCDSA-Na, was synthesized in the same manner as in Synthesis Example 1, except that 2.67 mmol of 8,10-heneicosadiynoic acid (HCDA) was used instead of 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol).
(50)
Synthesis Example 4: Synthesis of sodium 2-eicosa-5,7-diynamidoethyl sulfate (ECDSA-Na)
(51) A diacetylene monomer, ECDSA-Na, was synthesized in the same manner as in Synthesis Example 1, except that 2.67 mmol of 5,7-eicosadiynoic acid (ECDA) was used instead of 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol).
(52)
Synthesis Example 5: Synthesis of sodium 2-heptadeca-4,6-diynamidoethyl sulfate (HDDSA-Na)
(53) A diacetylene monomer, HDDSA-Na, was synthesized in the same manner as in Synthesis Example 1, except that 2.67 mmol of 4,6-heptadecadiynoic acid (HDDA) was used instead of 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol).
(54)
Synthesis Example 6: Synthesis of potassium 2-pentacosa-10,12-diynamidoethyl sulfate (PCDSA-K)
(55) 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol) and 2-aminoethyl hydrogen sulfate (0.31 g, 2.22 mmol) were dissolved in N,N-dimethylformamide (20 mL), and then triethylamine (0.67 g, 6.66 mmol) and a 50% solution of 1-propanephosphonic anhydride (2.12 mL, 3.33 mmol) in an ethyl acetate solvent were added thereto, followed by a reaction while stirring with a magnetic stirrer at room temperature for 18 hours. After the reaction, extraction was performed using water and dichloromethane, and then a diacetylene monomer, PCDSA-K, was synthesized by treating with potassium hydroxide.
(56)
Synthesis Example 7: Synthesis of sodium 2-(pentacosa-10,12-diynoloxy)ethane-1-sulfinate (PCDOSA-Na)
(57) 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol) was dissolved in dichloromethane (20 ml), and then N,N′-dicyclohexylcarbodiimide (DCC, 0.66 mg) and 4-dimethylaminopyridine (DMAP, 0.06 mg) were added thereto. A 2-hydroxy ethanesulfonic acid sodium salt (0.328 g, 2.22 mmol) was additionally added to and reacted with the mixture, followed by a reaction while stirring with a magnetic stirrer at room temperature for 18 hours. As a result, a diacetylene monomer, PCDOSA-Na, was synthesized.
Synthesis Example 8: Synthesis of 4-(pentacosa-10,12-diynamido)benzenesulfonic acid (PCDSFA)
(58) 10,12-pentacosadiynoic acid (PCDA, 1.0 g, 2.67 mmol) was prepared into PCDA-Cl using oxalyl chloride (0.40 ml, 8.01 mmol). PCDA-Cl and a sulfanilic salt were dissolved in N,N-dimethylformamide (20 mL), then triethylamine (3.345 ml, 24.03 mmol) was added thereto, followed by a reaction for 18 hours while stirring with a magnetic stirrer. After the reaction, a powder-type product was obtained through filtration with a filter. The obtained product was washed with ether, tetrahydrofuran, and DI water, thereby obtaining a diacetylene monomer, PCDSFA.
(59)
Manufacturing Example 1: Preparation of Composition for Photolithography and Formation of Patterns
(60) 100 mg of the sodium 2-pentacosa-10,12-diynamidoethyl sulfate (PCDSA-Na) obtained in Synthesis Example 1 was dissolved in 10 ml of an aqueous PEDOT:PSS solution (manufactured by Sigma-Aldrich Co.), followed by sonication for 10 minutes such that sufficient dissolution was achieved. Filtration was performed with a 0.45 mm filter to remove impurities, thereby obtaining a PCDSA-PEDOT:PSS solution wherein the PCDSA monomer was dissolved in the aqueous PEDOT:PSS solution. The prepared solution was applied by spin-coating on a glass substrate to form a uniform thin film. A photomask was placed on the thin film and was irradiated with ultraviolet light with a strong wavelength of 254 nm for about 10 minutes, thereby forming light-exposed patterns in the film. Subsequently, the substrate, on which the light-exposed patterns had been formed, was carefully immersed in water so that parts except for the patterns was etched, thereby developing the patterns.
Manufacturing Example 2: Pattern Formation
(61) Patterns were formed in the same manner as in Manufacturing Example 1, except that a silicon wafer was used instead of a glass substrate.
(62)
(63) Referring to
(64) In addition, although the thin film was colorless in the photograph of (a) a thin film formed on a colorless glass substrate, the patterns appeared blue after exposure to light (b) and after development (c, d). From these results, it can be deduced that the thin film before exposure to light is colorless by containing the diacetylene monomer and the light-exposed regions are blue because the diacetylene monomer is polymerized and thus is converted into polydiacetylene.
Manufacturing Example 3: Pattern Doping
(65) A sulfuric acid solution (1 M, 10 M, or 18 M) was applied to the patterns formed according to Manufacturing Example 1, followed by washing with an ethanol solvent. The washed patterns was dried at 60° C.
(66)
(67) Referring to
Analysis Example 1: Electrical/Mechanical Properties of Micropatterns
(68) The patterns obtained by treating with the sulfuric acid solution according to Manufacturing Example 3 exhibited an electrical conductivity of 500 to 2000 S/cm. In particular, when treated with concentrated sulfuric acid (18 M), a high electrical conductivity of 1500 to 2000 S/cm was observed. As discussed above, this result was interpreted as occurring because polydiacetylene, which is an insulator, and PSS of PEDOT:PSS were decomposed and removed due to sulfuric acid at high concentration and electrical conductivity was increased due to doping of PEDOT by sulfuric acid ions.
(69)
(70) Referring to
(71)
(72) Referring to
(73) In addition, as shown in
(74) Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that the scope of the present invention is not limited to the embodiments and that various modifications and changes are possible within the technical spirit and scope of the present invention.