A CONTAINER WITH AN IMPROVED CLOSURE ARRANGEMENT RESTRICTING SPILLAGE
20210300618 · 2021-09-30
Inventors
Cpc classification
B65D3/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A container (10, 20, 30) comprising a wall 2 having an outer side, an inner side, a closed base (4) at one end and a generally curved rim (5) at an opposite end, the container further comprising a pair of substantially arcuate crease lines (7, 8) formed in the wall of the container at opposite sides of the wall below the rim; each crease line has first and second ends (7a, 7b, 8a, 8b) coinciding with the rim; each crease line and the portion of the rim between the first and second ends of the crease line define a flap (70, 80) having an outer face (70a, 80a) and an inner face (70b, 80b); each crease line acts as a hinge allowing each flap to toggle between an open upright position and a closed lowered position; a closure arrangement to restrict at least one flap opening (100a, 100b) defined at or adjacent the positions where the ends of each crease line coincide with the rim of the container when the flaps are in the closed lowered position; the closure arrangement comprises a closure leaf (130, 230, 330) attached to the inner side of the container wall so as to be movable by and with a movement of the first one of the flaps at least a portion of the closure leaf extends underneath and downwardly spaced from said flap opening when the flaps are in the closed lowered position; and the closure leaf is resiliently bendable and has a portion (133, 233, 333) extending below the crease line of the first flap.
Claims
1. A container comprising a wall having an outer side, an inner side, a closed base at one end and a generally curved rim at an opposite end, the rim defining a top opening of the container, the container further comprising: a pair of substantially arcuate crease lines formed in the wall of the container at opposite sides of the wall below the rim; wherein each crease line has first and second ends coinciding with the rim; wherein each crease line and the portion of the rim between the first and second ends of the crease line define a flap having an outer face and an inner face; wherein each crease line is configured to act as a hinge allowing each flap to toggle between two positions upon application of an initial external force on the flap, the two positions being an open upright position in which the flap is convex and forms part of the wall of the container, and a closed lowered position in which the flap changes its shape to concave; wherein the container further comprises a closure arrangement operable to restrict at least one flap opening defined at or adjacent the positions where the ends of each crease line coincide with the rim of the container when the flaps are in the closed lowered position, wherein the closure arrangement comprises at least one closure leaf attached to the inner side of the container wall; wherein the closure leaf is attached to the inner side of the container wall so as to be movable by and with a movement of the first one of the flaps; wherein at least a portion of the closure leaf extends underneath and downwardly spaced from said flap opening when the flaps are in the closed lowered position; characterised in that the closure leaf is resiliently bendable and has a portion, hereinafter referred to as a “leg” portion, extending below the crease line of the first flap.
2. A container of claim 1, wherein the closure leaf is resiliently bendable upon application of an external force to the closure leaf and the closure leaf is capable of returning into its original unbent, i.e. relaxed, state upon withdrawal of the external force due to the inherent resilience of the material of the closure leaf.
3. A container of claim 1, wherein the closure leaf is attached to the inner side of the container wall at a location below the crease line of the first flap.
4. A container of claim 3, wherein the closure leaf is attached to the inner side of the container wall at a location below the crease line of the first flap by the leg portion.
5. A container of claim 1, wherein the closure leaf is attached to the inner side of the container wall above the crease line of the first flap, i.e. to the first flap and above the leg portion.
6. A container of claim 5, wherein the closure leaf is attached to the first flap at a location spaced from the position where the ends of the crease lines coincide with the rim at the flap opening being restricted.
7. A container of claim 1, wherein the leg portion extends below the crease line of the first flap when the first flap is in the open upright position and when the first flap is in the closed lowered position.
8. A container of claim 1, wherein in the open upright position of the first flap, the closure leaf, including the leg portion is relaxed.
9. A container of claim 8, wherein in the closed lowered position of the first flap, at least a portion of the closure leaf extends underneath the first flap and across the top opening of the container and the closure leaf assumes a resiliently bent state as the leg portion becomes biased against the inner side of the container wall below the crease line of the first flap.
10. A container of claim 9, wherein in the bent state of the closure leaf, lateral bent edges of the closure leaf abut or impinge on the inner side of the container wall at locations downwardly spaced from the positions where the ends of each crease line coincide with the rim of the container.
11. A container of claim 1, wherein the closure leaf is positioned upright and concentrically with the first flap when the first flap is in the open upright position.
12. A container of claim 1, wherein the closure leaf is superimposed on the first flap, wherein when the first flap is being closed, the closure leaf is moved down by and together with the first flap so that the closure leaf is positioned substantially across the top opening of the container when the first flap is in the closed lowered position and the closure leaf becomes resiliently bent and the leg portion becomes biased against the inner side of the container wall below the crease line of the first flap in the closed lowered position of the first flap.
13. A container of claim 1, wherein when the flaps are in the closed lowered position, the closure leaf extends tangentially in relation to the first flap, such that a portion of the closure leaf proximal to the flap opening is spaced apart from the first flap and the portion of the closure leaf distal from the flap opening is in contact with the first flap.
14. A container of claim 10, wherein the portion of the closure leaf which impinges against the inner side of the container wall has an edge portion shaped to conform to the inner side of the container.
15. A container of claim 1, wherein each crease line is configured such that the open upright position in which the flap is convex and forms part of the wall of the container, and the closed lowered position in which the flap changes its shape to concave are stable positions; wherein the resilience of the flap material causes the flap to complete the toggle and prevents the flap from stopping in a position intermediate the open upright and the closed lowered positions; wherein the length of each crease line and the shortest distance between a point of the crease line axially most remote from the rim of the flap and the rim is selected such that when the flaps are moved to the closed lowered position, each flap assumes a slanted orientation in relation to the base of the container, wherein the rim of a first flap impinges against the inner face of the second flap and wherein the two flaps form a double slope roof across the top opening of the container and a spill-tight seal is formed between the rim of the first flap and an inner face of the second flap.
16. A container of claim 15, wherein when the first flap is allowed to move fully into the closed lowered position, the second flap is prevented from moving fully into the closed lowered position by the rim of the first flap; wherein the rim of the first flap is prevented from being deformed by the second flap due to the resilience of the material of the container, so that the second flap remains statically forced against the rim of the first flap towards the closed lowered position due to the resilience of the container material; wherein the counteracting forces between the rim of the first flap and the inner face of the second flap are sufficient to push the respective rim and the inner face together into a positive contact, thereby forming a seal between the flaps.
17. A container of claim 3, wherein the closure leaf is provided as an insert for removably inserting the closure leaf into the container.
18. A container of claim 17, wherein the closure leaf has an insert portion, the insert portion being adapted to be inserted into the container and attached to the inner side of the container wall; wherein the insert portion is shaped to conform to the shape of the inner side of the container wall, wherein upon insertion into the container, the insert portion snugly engages the inner side of the container wall and is retained in position due to cooperation with the container wall.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0062] The invention will now be described with reference to the accompanying drawings which show, by way of example only, embodiments of a container according to the invention. In the drawings:
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[0080] Since the present invention is defined in the appended claims, the embodiments described below should not be construed as limiting the claimed invention. For example only, in the following description the features of the present invention will be described as they relate to a container embodied as a cup. However, it will be understood that other embodiments for a container are also envisaged, such as a jug, a carton, and a vessel for drinking or for carrying or storing a liquid, a semi-solid or solid contents, and that therefore reference in the following description to a container formed as a cup only should in no way be seen as limiting.
[0081] Referring initially to
[0082] The cup 1 has a wall 2 having a shape of a truncated cone having a central axis 3, a closed base 4 of an optionally smaller diameter at one end and a generally circular rim 5 of optionally larger diameter at an opposite end. It will be appreciated that the invention is not limited to a circular cross-section of the cup wall. Indeed, a generally curved, e.g. oval or other shape cross-section of the cup is within the scope of the present invention. It is also within the scope of the present invention to have a protruding spout or drinking opening. The rim 5 defines a top opening 6 of the cup 1. The rim 5 and base 4 may also be of the same diameter. The base may be of any shape, including, but not limited thereto, circular, oval, square, rectangular or other complex or irregular shape.
[0083] A pair of substantially arcuate crease lines 7, 8 is formed in the wall 2 of the cup 1 at opposite sides of the wall 2 below the rim 5. Each crease line 7, 8 has first and second ends 7a, 8a and 7b, 8b, respectively. The ends of the crease lines 7a, 8a, 7b, 8b coincide with the rim 5. Also, each end 7a, 7b of a first crease line 7 substantially coincides with a corresponding end 8a, 8b of the second crease line 8 on the rim 5 of the cup, although it will be understood that in order to provide a container having a drinking or pouring spout or funnel, the ends 7a, 7b, 8a, 8b of the crease lines 7,8 may not coincide with each other at the rim 5 so as to create a sufficiently wide opening at the rim 5, as shown in
[0084] Each crease line 7, 8 and the respective portion 57, 58 of the rim 5 between the respective first and second ends 7a, 7b; 8a, 8b of the crease line 7, 8 define a flap 70, 80, respectively. Each flap 70, 80 has an outer face 70a, 80a and an inner face 70b, 80b, respectively.
[0085] Each crease line 7, 8 is configured using a suitable method (e.g. by bending, scoring or differential forming, such as in the case of plastic cups, the material of the wall 2) to act as a hinge to allow each flap 70, 80 to toggle between two stable positions upon application of an initial external force on the flap 70, 80. One of the two stable positions is an open upright position in which the flap 70, 80 is convex and forms part of the wall 2 of the cup, for example, as shown in
[0086] The length of each crease line 7, 8 and the distance between points P1 and P2, as shown in
[0087] When the flaps 70, 80 are closed, there are noticeable gaps or flap openings 100a, 100b located near the ends 57a, 57b, 58a, 58b of the rim portions 57, 58 where the ends of the crease lines 7a, 8a and 7b, 8b coincide with the cup rim 5, and these openings provide an outlet through which spillage of the contents of the cup 1 may occur. The present invention now provides an improved closure arrangement to restrict or protect the flap openings 100a, 100b to thereby prevent or improve against splashing of the container contents when the container is in a generally upright position and reduce the rate of spillage if the container is knocked over. The present invention thus improves the splash-resistant and spill-resistant properties for the container, whilst, if required for drinking or pouring, permitting the container to allow the passage of container contents when tilted for drinking and pouring. It will be understood that the ends of the crease lines 7a, 8a and 7b, 8b may not coincide with the rim 5 in order to create a sufficiently wide opening at the rim 5 for the formation of a drinking and/or pouring spout or funnel.
[0088] Referring now to
[0089] In the presently described embodiment, in use, the closure leaf 130, 230 is shaped to restrict the openings 100a, 100b from within the cup 10, 20 to reduce splashing of the container contents.
[0090] The closure leaf 130 in
[0091] The closure leaf 230 in
[0092] The closure leaf 130, 230 is attached to the inner side of the container wall 2 so as to be movable by and with the first flap 70.
[0093] In use, in order to close the cup 10, 20, the first flap 70 is closed first and the other flap 80 is closed second, as indicated by respective arrows I and II in
[0094] The closure leaf 130, 230 is resiliently bendable and has a portion 133, 233 extending below the crease line 7 of the first flap 70. For ease of reference, the portion 133, 233 extending below the crease line of the first flap 70 will hereinafter be referred to as a “leg portion”. However, it will be appreciated that the term “leg portion” is not in any way limited to any particular size or shape or configuration. Indeed, while the leg portion 133, 233 can be provided, for example, in the form of an extension to a main portion of the closure leaf 130, 230, the leg portion 133, 233 may also be a region or a portion of the closure leaf 130, 230 indistinguishable by any visual features from the whole of the closure leaf 130, 230. The closure leaf 130, 230 is resiliently bendable upon application of an external force to the closure leaf 130, 230 and is capable of returning into its original unbent, i.e. relaxed, state upon withdrawal of the external force due to the inherent resilience of the material of the closure leaf 130, 230. The leg portion 133, 233 extends below the crease line 7 of the first flap 70 when the first flap 70 is in the open upright position and when the first flap 70 is in the closed lowered position.
[0095] The closure leaf 230 is attached to the inner side of the cup wall 2 at a location below the crease line 7 of the first flap 70 by the leg portion 233.
[0096] In the open upright position of the first flap 70, the closure leaf 130, 230 is relaxed (
[0097] Accordingly, when the first flap 70 is in the closed lowered position, the leg portion 133, 233 causes the closure leaf 130, 230 to apply pressure on the inner side of the cup wall 2, effectively acting as a spring on the cup wall 2, applying pressure from the inside. This spring-like pressure caused by the closure leaf helps the upper portion of the cup 10, 20 to keep its shape relatively rigid and prevents the upper portion of the cup 10, 20 from being deformed when the cup 10, 20 is ordinarily gripped. Thus, the present invention allows thinner or less dense material, e.g. thinner paper or plastic or other material, to be used to make the cup or eliminates the necessity to use thicker or denser material for cups of larger volume. A further advantage of the present invention is that it allows a lighter material to be used than would otherwise be required in the manufacture of cups of a larger size. The invention also helps to maintain the shape and structural strength of the top part of the cup 10, 20 when the cup 10, 20 is heated by hot contents as well as improves the strength of the seal which may be formed between the flaps 70, 80 when the flaps 70, 80 are closed.
[0098] The spring-like pressure generated by bending the closure leaf 130, 230 imparts an extra degree of stiffness on the upper portion of the cup 10, 20 by resisting displacement and rendering the cup 10, 20 less prone to deformation when the cup 10, 20 is gripped or squeezed by a user. This effectively reduces the risk of spills or leakage.
[0099] In the bent state of the closure leaf 130, 230, lateral bent edges 137, 237 of the closure leaf 130, 230 abut or impinge on the inner side of the cup wall 2 at locations downwardly spaced from the positions where the ends 7a, 7b, 8a, 8b of each crease line 7, 8 coincide with the rim 5 of the cup 10, 20. The spring-like pressure generated by bending the closure leaf helps to maintain the bent region of the closure leaf 130, 230 in a straight line in the direction between the lateral bent edges 137, 237 and prevents peripheral portions of the closure leaf 130, 230 from sagging. This reduction in sagging of the peripheral portions of the closure leaf imparts rigidity onto the cup 10, 20 and also enhances a positive contact between the rim 57 of the first flap 70 and the inner side of the second flap 80 when the flaps 70, 80 are closed thus improving a seal which may form between the flaps 70, 80. By pressing against the inner side of the cup wall 2 below the flap opening 100a, 100b when the flap 70 is closed, the more rigid lateral bent edges 137, 237 of the closure leaf 130, 230 impart a further additional stiffness on the upper portion of the cup 10, 20 by resisting displacement when the cup 10, 20 is gripped or squeezed by a user. In this regard, the distance between the opposite lateral bent edges 137, 237 of the closure leaf 130, 230 in the direction parallel to the line of bending of the closure leaf 130, 230 is preferably sufficient to allow the bent edges 137, 237 of the closure leaf 130, 230 to abut or impinge on the inner side of the cup wall 2 when the closure leaf 130, 230 is in a bent state thereby imparting stiffness onto the upper portion of the cup 10, 20. Each of the closure leaf 130 and 230 is capable of imparting sufficient and effective stiffness onto the upper portion of the cup 10, 20. However, the stiffness provided by the closure leaf 230 has been found to be somewhat greater and more reliable than the stiffness provided by the closure leaf 130.
[0100] An additional advantage of the closure leaf 230 of
[0101] Upon return of the first flap 70 into the open upright position, the closure leaf 130, 230 relaxes and returns into its original unbent state due to the inherent resilience of the closure leaf 130, 230. The inherent resilience of the closure leaf 130, 230 allows the closure leaf 130, 230 to return into the unbent state without the requirement for an external force to be applied to the closure leaf 130, 230.
[0102] In the presently described arrangement, the closure leaf 130, 230 is substantially superimposed on the first flap 70. Also, in the presently described arrangement, when the flaps 70, 80 are in the open upright position, as shown in
[0103] When the flaps 70, 80 are in the closed lowered position, the flap opening 100a, 100b is restricted by the closure leaf 130, 230 in that spills are prevented or minimised when the cup 10, 20 is generally upright and is shaken or otherwise subjected to impact. However, the flap opening 100a, 100b is not sealed off completely by the closure leaf 130, 230 as the closure leaf 130, 230 does not completely block the top opening 6 of the cup 10, 20 and passage of the cup contents is still possible through the flap opening 100a, 100b when the cup 10, 20 is tilted, enabling drinking or pouring from the cup 10, 20. In the presently described arrangement, the closure leaf 130, 230 provides a cut-out 140, 240 to permit passage of cup contents and also to allow the flap 70 and the closure leaf 130, 230 to be held together to move them into the open upright position. In other arrangements, however, e.g. in food containers, the closure leaf 130, 230 may be shaped to close off the top opening 6 of the container fully. When the flap 70 is moved into the open upright position, the closure leaf 130, 230 is also pivoted together with the flap 70 away from the position in which the closure leaf 130, 230 restricts the flap opening 100a, 100b and assumes the upright orientation together with the flap 70. This allows multiple cups 10, 20 to be stacked into each other for efficient storage. Also, the top opening 6 of the cup 10, 20 is unobstructed during filling. When it is necessary to close the cup 10, 20 by the flaps 70, 80, the closure leaf 130, 230 is moved into the position in which the closure leaf 130, 230 restricts the flap opening 100a, 100b in one motion simultaneously with the first flap 70. No separate action is necessary to move the closure leaf 130, 230 into the position in which the closure leaf 130, 230 restricts the flap opening 100a, 100b. Furthermore, it is ensured that the closure leaf 130, 230 will be positioned correctly underneath the flap opening 100a, 100b.
[0104] In the variation of
[0105] As shown in
[0106] In one arrangement, when the flaps 70, 80 are in the closed lowered position, a spill-tight seal may be formed between the rim 5 of the first flap 70 and the inner face of the second flap 80.
[0107] The closure leaf 130, 230 may impinge against the inner side of the cup wall 2 at a location underneath and downwardly spaced from the flap opening 100a, 100b when the flaps 70, 80 are in the closed lowered position. Preferably, the portion of the closure leaf 130, 230 which impinges against the inner side of the cup wall 2 has an edge portion 135, 235 shaped to conform to and engage the inner side of the cup wall 2 to provide additional structural strength to the cup 10, 20 and to further ensure that the contents of the cup 10, 20 do not splash out of the flap opening 100a, 100b. Accordingly, splashing is minimised and the rate of spillage if the cup 10, 20 is knocked over is reduced. The present invention thus may improve the spill-resistant properties for the cup 10, 20 by strengthening the seal which may be formed between the flaps 70, 80 in the closed position of the flaps 70, 80, whilst, if required for drinking or pouring, permitting the cup 10, 20 to allow the passage of the cup contents when tilted for drinking and pouring. This also imparts extra rigidity and overall structural strength on the cup 10, 20 in that the cup 10, 20 is less prone to deformation when it is gripped by a user's hand.
[0108] The closure leaf 130, 230 of the present invention also permits stacking of multiple cups 10, 20, unobstructed pouring of contents into the cup 10, 20 and provides for correct positioning of the closure leaf 130, 230 underneath the flap opening 100a, 100b in one movement, simultaneously with the downward movement of the first flap 70.
[0109] It will be understood that the closure leaf 130, 230 may be of any suitable shape as required or desired, and may be adapted to have a shape specifically suited to the shape of the cup 10, 20 and the function that is to be performed. For example, the closure leaf 130, 230 may be substantially round, oval, polygonal or irregular shaped as needed. Furthermore, the closure leaf 130, 230 may incorporate one or more suitable cut-outs, notches, holes or similar arrangements for allowing contents moving out from the cup 10, 20 to bypass the closure leaf 130, 230 and exit the cup 10, 20 through the flap opening 100a, 100b. If needed, the closure leaf 130, 230 may be shaped to close the top opening 6 of the container fully when the flap 70 is closed. The leg portion 133, 233 can be of any suitable shape. Indeed, the leg portion 133, 233 may be simply a region or a portion of the closure leaf 130, 230. The attachment location A, B as shown in the drawings is indicative and may vary in its position.
[0110] The closure leaf 130, 230 may be made of the same material as the cup 10, 20, or may alternatively be made of a heavier or lighter gauge and/or alternative material for additional strength or functionality.
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[0112] Referring now to
[0113] Such an arrangement may be particularly useful in a food container for holding viscous or solid foods (e.g. soup, noodles or finger food). The closure leaf 138, 238 in this arrangement prevents the contents from spilling, whereas the flap 70 does not come into contact with the contents and remains clean on the inside and the outside when the flap 70 is lifted and the container is opened. Any food particles will remain on the closure leaf 138, 238 and not on the flap 70. Accordingly, the cup wall 2 remains un-stained and the user receives a pleasant experience from using the cup 110, 210.
[0114] The closure leaf 138, 238 has a leg portion 142, 242 substantially as described in connection with the embodiments of
[0115] In other modifications, the cup 110, 210 may include two or multiple flaps, as in the cup 10, 20. Other features of the cup 10, 20 can be incorporated into the cup 110, 210 mutatis mutandis. The closure leaf 138, 238 may be provided as in insert described above in relation to cup 30.
[0116] It will be appreciated by those skilled in the art that variations and modifications can be made without departing from the scope of the invention as defined in the appended claims.