Device and method for descaling a workpiece in motion
11103907 · 2021-08-31
Assignee
Inventors
- Angela ANTE (Hilchenbach, DE)
- Jan Schroeder (Hilchenbach, DE)
- Jens Marburger (Erndtebrück, DE)
- Wolfgang Fuchs (Hilchenbach, DE)
- Michael Jarchau (Oelde, DE)
Cpc classification
B21B38/00
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0484
PERFORMING OPERATIONS; TRANSPORTING
B05B14/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B14/30
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B21B38/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Device and method for descaling a workpiece that is in motion in relation to the device in a movement direction. The device includes a rotor head rotatable about a rotational axis and inclined diagonally at an angle (Y) with respect to an orthogonal on a surface of the workpiece. The device includes jet nozzles attached to the rotor head which dispense a pressurized liquid onto the workpiece at an angle of attack (α) inclined to the workpiece surface. The nozzles are fixedly attached on the rotor head such that during rotation of the rotor head about its axis of rotation, the spraying direction of the liquid dispensed from the nozzles with respect to a projection in a plane parallel to the surface of the workpiece, is aligned opposing to and at a spraying angle (β) of approximately between 170 and 190 degrees to the movement direction of the workpiece.
Claims
1. A device for descaling a moving workpiece in a movement direction in relation to the device, the device comprising: at least one rotor head rotatable about an axis of rotation; a plurality of jet nozzles positioned at an end face of the at least one rotor head which faces towards the workpiece, the plurality of jet nozzles being configured to selectively dispense a liquid onto the workpiece at a predetermined angle of attack (α) that is inclined with respect to an orthogonal on a surface of the workpiece, the liquid dispensed from the plurality of nozzles being at a predetermined pressure sufficient to descale particles from the workpiece; wherein the jet nozzles are arranged and configured on the at least one rotor head such that during rotation of the at least one rotor head about its axis of rotation, a spraying direction of the liquid being dispensed from the jet nozzles, with respect to a projection in a plane parallel to the surface of the workpiece is aligned permanently opposed at a spraying angle (β) between 170° and 190°, to the movement direction of the workpiece and the angle of attack (α) for the plurality of jet nozzles remains constant; and a collection unit arranged adjacent the workpiece and upstream from the at least one rotor head with respect to the movement direction of the workpiece, such that the pressurized liquid dispensed from the jet nozzles, after rebounding from the surface of the workpiece and the particles removed by the pressurized liquid from the surface of the workpiece are collected by the collection unit.
2. The device of claim 1, wherein a first of the plurality of jet nozzles on the at least one rotor head is spaced apart a greater radial distance (s.sub.1; s.sub.2; s.sub.3) with respect to the axis of rotation than a second of the plurality of jet nozzles, wherein the first jet nozzle is configured to dispense a greater volume flow ({dot over (V)}.sub.1; {dot over (V)}.sub.2; {dot over (V)}.sub.3) of liquid than the second jet nozzle which has a smaller radial distance to the axis of rotation.
3. The device of claim 1, wherein the at least one rotor head is arranged in relation to the collection unit such that the liquid is dispensed from the plurality of jet nozzles exclusively in a direction of the collection unit.
4. The device of claim 1, wherein the at least one rotor head is arranged adjacent to and in relation to the movement direction of the workpiece and an angle of at least one jet nozzle of the plurality of jet nozzles is arranged such that the spraying direction in which the liquid is dispensed from the at least one jet nozzle extends precisely opposing the movement direction, wherein the projection in a plane parallel to the surface of the workpiece defining the spraying angle (β) between the spraying direction and the movement direction is precisely 180°.
5. The device of claim 1, wherein at least one drainpipe is attached to the collection unit and configured to discharge the liquid dispensed from the plurality of jet nozzles and removed scale particles from the collection unit.
6. The device of claim 5 further comprising a conveyor unit by which the removed scale is transportable inside the collection unit in the direction of an opening of the drainpipe.
7. The device of claim 6, wherein the conveyor unit has at least one flushing nozzle from which a cleaning fluid is dispensed.
8. The device of claim 1, wherein the at least one rotor head comprises a plurality of rotor heads defining a rotor module, wherein each of the plurality of rotor heads are selectively depressurized individually and/or in groups to adapt the dispensing of the liquid transversely to the movement direction of the workpiece.
9. The device of claim 1, wherein a cover unit is arranged between the collection unit and the at least one rotor head, the cover unit being configured to extend from the collection unit to at the at least one rotor head such that a gap formed between the at least one rotor head and an edge of the cover unit is sized and configured to prevent passage of particles therethough.
10. The device of claim 1, wherein the at least one rotor head is inclined with the axis of rotation with respect to an orthogonal on a surface of the workpiece diagonally at an angle (Y), wherein each of the plurality of jet nozzles have a longitudinal axis and each jet nozzle is fixedly attached on the at least one rotor head such that, the longitudinal axes (L) of each jet nozzle is parallel to the axis of rotation of the at least one motor head.
11. The device of claim 1, wherein the at least on rotor head comprises a first rotor head and a second rotor head spaced apart from the first rotor head, the first and second rotor heads being arranged in succession with respect to the movement direction of the workpiece.
12. The device of claim 11, wherein at least one of the first rotor head and second rotor head is configured to dispense the pressurized liquid to descale the workpiece.
13. The device of claim 1, further comprising a scale detection unit arranged downstream of the at least one rotor head with respect to the movement direction of the workpiece, and a control unit in electronic communication with the scale detection unit and the at least one rotor head, wherein remaining scale on the surface of the workpiece is detected by the scale detection unit, wherein the control unit is configured to determine a descaling quality of the workpiece based on a comparison of remaining scales detected on the workpiece by the scale detection unit and a predetermined target value; and a pump in fluid connection to the plurality of jet nozzles of the at least one rotor head, the pump controlling the pressurized liquid dispensed by the plurality of jet nozzles based on the descaling quality of the workpiece.
14. The device of claim 13, wherein the plurality jet nozzles of the at least one rotor head are selectively switched on by the control unit based on the signals received from the scale detection unit.
15. The device of claim 13, wherein the scale detection unit controls the pump to set the pressure at which the liquid is sprayed out of the plurality of jet nozzles.
16. The device of claim 13, wherein a distance of the at least one rotor head to the surface of the workpiece is set as a function of signals received by the control unit from of the scale detection unit.
17. The device of claim 1, wherein the at least one rotor head comprises a first rotor head and a second rotor head respectively arranged above and below the moving workpiece, wherein the liquid dispensed onto the workpiece by the respective jet nozzles of the first and second rotor heads are set at different pressures.
18. A method for descaling a workpiece which is in motion in a movement direction in relation to a device having at least one rotor head rotatable about an axis of rotation, the at least one rotor head having at least one jet nozzle directed towards the workpiece, the method comprising: rotating the at least one rotor head about an axis of rotation; dispensing a liquid at a predetermined pressure from the at least one jet nozzle while the at least one rotor head is rotated about its axis of rotation onto the workpiece at an angle of attack (α) that is inclined to the surface of the workpiece, wherein a spraying direction of the liquid dispensed from the at least one jet nozzle, with respect to a projection in a plane parallel to the surface of the workpiece is at a spraying angle (β) in a range between 170° and 190° with respect to the movement direction (X) of the workpiece, and the angle of attack (α) for the at least one jet nozzle remains constant; and collecting the liquid dispensed from the jet nozzles, after rebounding from the surface of the workpiece, and scale particles removed by the pressurized liquid from the surface of the workpiece into a collection unit.
19. The method of claim 11, further comprising adjusting, via a control unit, a rotational speed at which the at least one rotor head is rotated about its axis of rotation based on a feed velocity at which the workpiece is in motion in the movement direction.
20. The method of claim 11 further comprising controlling volume flow of liquid sprayed out of the at least one jet nozzle ({dot over (V)}.sub.1; {dot over (V)}.sub.2; {dot over (V)}.sub.3).
21. The method of claim 20, wherein the at least one jet nozzle comprises a plurality of jet nozzles attached to the at least one rotor head, the plurality of jet nozzles being spaced apart at different radial distances (s.sub.1; s.sub.2; s.sub.3) from the axis of rotation of the at least one rotor head, the method further comprising: controlling volume flows of different amounts of liquid sprayed out of the plurality of jet nozzles, wherein a greater volume flow ({dot over (V)}.sub.1; {dot over (V)}.sub.2; {dot over (V)}.sub.3) of liquid is sprayed from a jet nozzle which has a greater radial distance to the axis of rotation than a second jet nozzle having a smaller radial distance to the axis of rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are described in detail hereafter on the basis of a schematic simplified drawing.
(2) In the figures:
(3)
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(9)
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(11)
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(14)
(15) Various embodiments of the invention will be described in detail hereafter with reference to
DETAILED DESCRIPTION
(16) A device 10 according to the invention is used for descaling a workpiece 12, which is in motion in relation to the device 10 in a movement direction X. The workpiece 12 can be a hot rolled stock, which is moved past the device 10.
(17) In the embodiment of
(18) In the embodiment of
(19) In conjunction with the collection unit 22, a lower baffle plate 23.1 is provided, which is arranged between the rotor head 14 and the collection unit 22 and directly adjoins an open region of the collection unit 22 in this case. The lower baffle plate 23.1 is attached or fastened in this case on the collection unit 22 in such a way that its free end is positioned directly above the workpiece 12 and at the same time encloses an angle δ (
(20) The lower baffle plate 23.1 is arranged flatly rising in the direction of the collection unit 22 in accordance with the angle δ of preferably 30°. The lower baffle plate 23.1 therefore fulfills the task of a deflector plate and causes a targeted introduction of the scale and the liquid rebounding from the surface 20 into the collection unit 22.
(21) In addition, a cover unit in the form of an upper cover plate 23.2 is provided, which extends from the collection unit 22 up to directly at the rotor head 14 and assumes the function of a cover in this case. The distance of an edge of the upper cover plate 23.2, which directly adjoins the rotor head 14, is selected in this case such that the section between the edge of the upper cover plate 23.2 and the rotor head 14 is passage-free with respect to scale particles. In the meaning of the present invention, “passage-free” means that scale particles, when they have been detached from the surface 20 of the workpiece 12 as a result of the sprayed water, cannot escape between the edge of the upper cover plate 23.2 directly adjoining the rotor head 14 and the rotor head 14. Accordingly, the upper cover plate 23.2 prevents scale or liquid rebounding from the surface 20 of the workpiece 12 from escaping upward to the surroundings. Nonetheless, it is ensured in this case that air can pass through the section between the upper cover plate 23.2 and the rotor head 14, and therefore stagnation pressure does not form below the upper cover plate 23.2 during the operation of the device 10 according to the invention.
(22) Further relationships for the arrangement of the rotor head 14 and the jet nozzles 16 attached thereon are explained hereafter with reference to
(23) The jet nozzles 16 are fixedly attached to an end face of the rotor head 14 opposite to the workpiece 12. In this case, the longitudinal axes L of the jet nozzles 16 are aligned parallel to the axis of rotation R of the rotor head 14. Accordingly, the spraying direction S (cf.
(24) The axis of rotation R is arranged inclined diagonally at an angle Y (
(25) The rotor head 14 is designed as vertically adjustable. This means that a distance A, which an intersection point of the axis of rotation R with the end face of the rotor head 14 has to the surface 20 of the workpiece 12 (
(26)
(27) According to the examples of
(28) It is noted separately at this point that the above-explained alignment of the spraying direction S, as shown in the illustrations according to
(29) With respect to the rotor head 14 according to
(30) A further embodiment of a device 10 according to the invention is shown in
(31) The top view of
(32) Because of the reduced applied quantity of water according to the invention with improved effectiveness at the same time, the degree of soiling of the water with scale residues and/or corresponding solid particles is elevated, and therefore a different design of the collection unit is recommended.
(33) The introduction of removed scale and liquid rebounding after a contact with the workpiece 12 from its surface 20 into a respective collection unit 22 is assisted as explained above by the lower baffle plate 23.1 rising flatly at the angle δ and is symbolized in
(34) Further details of the collection unit 22 result from
(35) A bottom surface 25 of the collection unit 22 is formed inclined laterally downward in each case. In the illustration of
(36) The collection unit 22 is connected to a drainpipe 26, for example, at both lateral edges 24. Cleaning liquid and removed scale are discharged from the collection unit 22 through the drainpipe 26 as a result of gravity, for example, into a conveyor trough (not shown), into which the drainpipe 26 opens.
(37) The discharge of cleaning liquid and scale from the collection unit 22, specifically through the drainpipe 26, can be optimized by a conveyor unit 27, by means of which the cleaning liquid and scale inside the collection unit are conveyed in the direction of an opening of the drainpipe 26 and/or in the direction of the lateral edges 24. For this purpose, the conveyor unit 27 comprises, for example, flushing nozzles 28 (
(38) Possible embodiments of rotor heads, which can be used, for example, in the embodiment of
(39)
(40)
(41) For the illustration of
(42) With respect to the embodiments according to
(43) In the embodiment according to
(44) In the case of a rotor module 30 according to the embodiment of
(45) It is advantageous if the individual rotors of a rotor module can be depressurized individually and/or in groups and thus the dispensing of the liquid is adapted to the width of the workpiece.
(46)
(47) The different distances of the respective jet nozzles 16.1, 16.2, and 16.3 are respectively identified in
(48) The relationships just explained with reference to the illustration of
(49) A scale detection unit 32 can be provided for the invention, which is arranged downstream from a rotor head 14 or a rotor head pair 29 or a rotor module pair, respectively, with respect to the movement direction X of the workpiece 12, wherein reference is made hereafter to a rotor head 14 for simplification, without a restriction being seen therein. In the embodiment of
(50) The scale detection unit 32 is connected for signaling to a control unit 34 (
(51) The illustrations of
(52) Alternatively and notwithstanding the provision of a scale detection unit 32, it is possible for the present invention that a rotor head 14 is connected for signaling to the control unit 34. The speed with which the rotor head 14 is rotated about its axis of rotation R can accordingly also be adapted by means of the control unit 34, for example, in dependence on the feed velocity at which the workpiece is moved past the device 10 in its movement direction X, for example. By means of such an adaptation of the speed for the rotor head 14, in particular to the feed velocity of the workpiece 12 in its movement direction X, an optimum energy introduction for the liquid 18 sprayed onto the surface 20 of the workpiece 12 is achieved, specifically along the movement direction X. Such an optimum adaptation of the speed of the rotor head 14 to the feed velocity of the workpiece 12 is shown in the spraying picture according to
(53) The invention functions as follows:
(54) For a desired descaling of the surfaces 20 of a workpiece 12, this workpiece is in motion in relation to the device 10 according to the invention in a movement direction X. For this purpose, rotor heads 14 of the device 10 are preferably provided both on a top side and also on a bottom side of the workpiece 12, according to the embodiment of
(55) Means (not shown) are provided, by way of which the control unit 34 receives an item of information with respect to the feed velocity of the workpiece 12 in its movement direction X. Based thereon, a desired speed for a rotor head 14 can be set by means of the control unit 34, specifically in adaptation to the feed velocity of the workpiece 12. Such an adaptation is also possible in the running production mode, if variations occur in the feed velocity for the workpiece 12. The control unit 34 can be configured by programming in such a way that such an adaptation of the speed of a rotor head 14 also takes place in a regulated manner.
(56) On the basis of the signals of the scale detection unit 32, the pressure with which the jet nozzles 16 attached to a rotor head 14 are supplied with the liquid 18 can be set and/or adapted to a predetermined value. This means that the pressure of the liquid 18 provided for the jet nozzles 16 is set just high enough, for example, that a sufficient descaling quality is achieved, which can then be monitored by means of the scale detection unit 32. In this way, a savings of the quantity of water and energy is possible. In contrast, if it should be recognized by the control unit 34, on the basis of the signals generated by the scale detection unit 32, that the descaling quality falls below a defined setpoint value, this can be compensated for by a suitable pressure increase, by switching on a pump and/or by switching on an additional descaling unit, for example, in the form of a rotor head pair 29 or a rotor module pair 31. Such an operating sequence according to the present invention is also illustrated in the flow chart of
(57) Additionally and/or alternatively, the change of the impact pressure can be performed by a vertical adjustment of the rotor head arrangement. This vertical adjustment is symbolized in
(58) To carry out the present invention, it is advisable in the production of the device 10 according to the invention to select the inclination of the rotor head (cf. angle γ in
(59) Finally, it is to be noted that a rotor head 14.3 according to the illustration of
(60) In the rotor head 14.3 according to
(61) In the rotor head 14.4 according to
(62) It is apparent that the rotor heads 14.3 and/or 14.4 can also be used like a rotor head pair 29 and/or like a rotor module pair 31 according to the illustrations in
(63) If the rotor heads 14.3 and 14.4 are used, the same spraying direction S can be achieved for the sprayed liquid 18 as shown in the illustration of
(64) It is possible, for example, that the rotor head shown in
(65) Moreover, it is to be noted that the rotor heads 14.3 and 14.4 according to
LIST OF REFERENCE DESIGNATIONS
(66) 10 device 12 workpiece 14 rotor head 16 jet nozzle 16.1 jet nozzle 16.2 jet nozzle 16.3 jet nozzle 18 liquid 20 surface 22 collection direction 23.1 cover unit 23.2 cover unit 26 drainpipe 27 conveyor unit 28 flushing nozzle 29 rotor head pair 31 rotor module pair 32 scale detection unit α a angle of attack β spraying angle Y angle L longitudinal axis R axis of rotation S spraying direction V.sub.1 volume flow V.sub.2 volume flow V.sub.3 volume flow X movement direction