Tubular delivery arm for a drilling rig
11118414 · 2021-09-14
Assignee
Inventors
- Melvin Alan Orr (Tulsa, OK, US)
- Mark W. Trevithick (Cypress, TX, US)
- Joe Rodney Berry (Cypress, TX, US)
- Robert Metz (Cypress, TX, US)
Cpc classification
E21B19/155
FIXED CONSTRUCTIONS
E21B19/16
FIXED CONSTRUCTIONS
International classification
E21B19/15
FIXED CONSTRUCTIONS
Abstract
A tubular delivery arm that travels vertically along a rail on the front of a drilling mast in generally parallel orientation to the travel of a top drive. The tubular delivery arm has a dolly vertically translatably connected to a mast of the drilling rig. An arm is rotatably and pivotally connected to the dolly at its upper end. A tubular clasp is pivotally connected to the arm at its lower end.
Claims
1. A tubular delivery arm for a drilling rig, the tubular delivery arm comprising: a dolly vertically translatably connected to a front side of a mast of the drilling rig; an arm extending below the dolly; and a tubular clasp pivotally connected to a lower end of the arm and configured to engage an upper portion of a tubular stand to enable the tubular delivery arm to adjust a vertical position of the tubular stand by vertical translation of the dolly when the tubular clasp is engaged with the tubular stand; wherein an upper end of the arm is rotatably connected to the dolly to enable the arm to rotate about a first axis and pivotally connected to the dolly to enable the arm to pivot about a second axis that is transverse to the first axis to enable the tubular delivery arm to move the tubular clasp, and the tubular stand when the tubular clasp is engaged with the tubular stand, between a well center position and a position forward of the well center position; wherein the tubular clasp is positionable on the tubular stand below an upper end of the tubular stand to secure the upper portion of the tubular stand in the well center position.
2. The tubular delivery arm of claim 1, wherein the tubular clasp is engageable with a diametral upset at the upper end of the tubular stand.
3. The tubular delivery arm of claim 1 or claim 2, wherein the tubular clasp is slidable along the tubular stand below a diametral upset at the upper end of the tubular stand to enable coincident attachment by a top drive at the well center position.
4. The tubular delivery arm of claim 1 or claim 2, wherein the tubular clasp is moveable along the tubular stand below a diametral upset at the upper end of the tubular stand to enable coincident attachment by a top drive at the well center position.
5. The tubular delivery arm of claim 1, wherein the tubular clasp comprises a gripper configured to grip the tubular stand below a diametral upset at the upper end of the tubular stand to enable coincident attachment by a top drive at the well center position.
6. The tubular delivery arm of claim 1, wherein the tubular clasp is configured to secure the tubular stand below the upper end of the tubular stand to enable coincident attachment by a top drive at the well center position.
7. The tubular delivery arm of claim 1, wherein the position forward of the well center position is selected from a mousehole position, a stand hand-off position, a catwalk position, or a combination thereof.
8. The tubular delivery arm of claim 1, wherein the tubular delivery arm has sufficient capacity to hoist a stand of drilling tubulars.
9. The tubular delivery arm of claim 1, further comprising: an arm bracket connected to the dolly; a horizontally-oriented drive plate rotatably connected to the arm bracket; and a rotary actuator connected to the arm bracket and the horizontally-oriented drive plate; wherein the upper end of the arm is pivotally connected to the horizontally-oriented drive plate to enable the arm to pivot about the second axis; wherein the rotary actuator is configured to drive the arm to rotate about the first axis.
10. The tubular delivery arm of claim 9, further comprising: an actuator bracket connected to the arm; and a tilt actuator pivotally connected between the horizontally-oriented drive plate and the actuator bracket; wherein the tilt actuator is configured to drive the arm to rotate about the second axis.
11. The tubular delivery arm of claim 9 or claim 10, further comprising: an incline actuator pivotally connected between the arm and the tubular clasp, wherein the incline actuator provides a pivotal connection between the tubular clasp and the arm.
12. The tubular delivery arm of claim 1, further comprising a hoist connected to raise and lower the dolly.
13. The tubular delivery arm of claim 1, wherein the vertical translation of the tubular delivery arm is independent of a top drive on the mast.
14. The tubular delivery arm of claim 1, further comprising: a first rail connected to a driller's side of the mast; a second rail connected to an off-driller's side of the mast; slide pads connected to the dolly and engaged with the first rail; and slide pads connected to the dolly and engaged with the second rail.
15. The tubular delivery arm of claim 14, further comprising a respective adjustment pad attached to each slide pad of the slide pads.
16. The tubular delivery arm of claim 1, wherein a centerline of the tubular stand secured in the tubular clasp is located between a pair of pivot connections between the tubular clasp and the lower end of the arm.
17. The tubular delivery arm of claim 1, wherein the tubular clasp is self-balancing.
18. The tubular delivery arm of claim 1, further comprising: a grease dispenser extendably connected to the lower end of the arm; and a grease supply line connected between the grease dispenser and a grease reservoir; wherein extension of the grease dispenser is configured to position the grease dispenser at least partially inside of a box connection of the tubular stand engaged by the clasp; wherein the grease dispenser is configured to deliver grease to the interior of the box connection.
19. The tubular delivery arm of claim 18, wherein the grease reservoir is mounted on the dolly, and the grease reservoir is pressurized to facilitate delivery of grease through the grease supply line and the grease dispenser.
20. The tubular delivery arm of claim 1, further comprising: an articulated rail attached to the arm proximate the tubular clasp; and a grease dispenser translatably mounted to the articulated rail; wherein translation of the grease dispenser along the articulated rail is configured to position the grease dispenser to deliver grease to a box connection of the tubular stand when the tubular stand is engaged by the tubular clasp.
21. A method to deliver a tubular stand to and from a well center position, the method comprising: connecting a dolly of a tubular delivery arm to a front side of a mast; rotatably and pivotally connecting an upper end of an arm to extend below the dolly; pivotally connecting a tubular clasp at a lower end of the arm; securing an upper portion of the tubular stand in the tubular clasp; vertically translating the dolly on the front side of the mast to adjust a vertical position of the tubular stand secured in the tubular clasp; rotating the arm about a first axis and tilting the arm about a second axis that is transverse to the first axis to move the tubular stand secured in the tubular clasp between the well center position and a position forward of the well center position; and positioning the tubular clasp below an upper end of the tubular stand to secure the upper portion of the tubular stand in the well center position.
22. The method of claim 21, further comprising: connecting or disconnecting a top drive to the tubular stand secured by the tubular clasp in the well center position; and removing the tubular clasp from the tubular stand.
23. The method of claim 22, further comprising connecting or disconnecting a drill string and a lower end of the tubular stand secured by the tubular clasp in the well center position.
24. The method of claim 21, further comprising engaging the tubular clasp with a diametral upset at the upper end of the tubular stand while vertically translating the dolly.
25. The method of claim 24, wherein the positioning of the tubular clasp below the upper end of the tubular stand to secure the upper portion of the tubular stand in the well center position comprises moving the tubular clasp along the tubular stand below the diametral upset.
26. The method of claim 24, wherein the positioning of the tubular clasp below the upper end of the tubular stand to secure the upper portion of the tubular stand in the well center position comprises engaging the tubular clasp and the tubular stand below the diametral upset, and further comprises moving the tubular clasp along the tubular stand to engage the diametral upset.
27. The method of claim 25 or claim 26, wherein the moving the tubular clasp along the tubular stand comprises sliding.
28. The method of claim 21, further comprising gripping the tubular stand at or below a diametral upset with the tubular clasp while vertically translating the dolly.
29. The method of claim 21 or claim 28, wherein the positioning of the tubular clasp below the upper end of the tubular stand to secure the upper portion of the tubular stand in the well center position comprises gripping the tubular stand with the tubular clasp below a diametral upset.
30. The method of claim 21, further comprising gripping the tubular stand below a diametral upset with the tubular clasp while vertically translating the dolly and while securing the upper portion of the tubular stand in the well center position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(19) The objects and features of the disclosed embodiments will become more readily understood from the following detailed description and appended claims when read in conjunction with the accompanying drawings in which like numerals represent like elements.
(20) The drawings constitute a part of this specification and include exemplary embodiments which may be embodied in various forms. It is to be understood that in some instances various aspects of the disclosed embodiments may be shown exaggerated or enlarged to facilitate an understanding of the principles and features of the disclosed embodiments.
DETAILED DESCRIPTION
(21) The following description is presented to enable any person skilled in the art to make and use the tubular delivery arm, and is provided in the context of a particular application and its requirements. Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and applications without departing from their spirit and scope. Thus, the disclosure is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed herein.
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(23) In the embodiment illustrated, dolly 510 is configured for sliding connection to mast 10. An adjustment pad 514 may be attached to each end 511 and 512 of dolly 510. A slide pad 516 is located on each adjustment pad 514. Slide pads 516 are configured for sliding engagement with mast 10 of drilling rig 1 or a rail set affixed to mast 10 for that purpose. Adjustment pads 514 permit precise centering and alignment of dolly 510 on mast 10. Similar slide assemblies or roller assemblies may be substituted for this purpose. Alternatively, a rack and gear arrangement may be provided.
(24) An arm bracket 520 extends outward from dolly 510 in the V-door direction. An arm 532 (or pair of arms 532) is pivotally and rotatably connected to extend below an arm bracket 520. Although the embodiments illustrated depict a pair of arms, they are connected in a manner to function as a single arm, and it will be understood that a single arm 532 could be depicted having an opening above clasp 550 for clearance of tubular stand 80. An actuator bracket 542 is connected to arm 532, or as between arms 532. In one embodiment, a tilt actuator 540 is pivotally connected between actuator bracket 542 and one of either dolly 510 or arm bracket 520.
(25) Pivot connection 534 is located on the lower end of each arm 532 (or on a bifurcated end of arm 532). Clasp 550 is pivotally connected to the pivot connections 534 at the lower end of each arm 532. In one embodiment, pivot connections 534 are located on the center of the lower end of arms 532 and clasp 550 is likewise pivotally connected at its center.
(26) In this embodiment, a centerline of tubular stand 80 is secured in clasp 550 and located between pivot connections 534 at the lower ends of each arm 532. In this configuration, clasp 550 is self-balancing to suspend tubular stand 80 or a tubular section (drill pipe or drill collar) 2 vertically, without additional inclination controls or adjustments. Clasp 550 can secure a tubular stand 80 at the upper end, e.g., at the box connection or other upset, so that the tubular stand is suspended from the clasp. Clasp 550 in one embodiment is slidable along the tubular stand 80 below the upset so that it can be moved down on the stand in the well center position to make room for the top drive to connect or disconnect the upper end of the tubular stand while maintaining the upper end of the tubular stand in the well center position.
(27) In another embodiment, the clasp 550 may comprise a gripper to grip the tubular stand at or below the upper end. For example, the clasp 550 may grip the tubular stand 80 below the upper end sufficiently to permit the top drive to connect or disconnect above, and this same gripping position may also be used to move the tubular stand in and out of well center.
(28) In the embodiment illustrated, a first pair of slide pads 516 is located on the driller's side end 511 of dolly 510, and a second pair of slide pads 516 is located on the off-driller's side end 512 of dolly 510.
(29) In one embodiment, a rotary actuator 522 is mounted to arm bracket 520 and has a drive shaft (not shown) extending through arm bracket 520. A drive plate 530 is rotatably connected to arm bracket 520, e.g., to the underside of the bracket, and connected to the drive shaft of rotary actuator 522. Rotary actuator 522 provides control of the rotational connection between dolly 510 and arm 532.
(30) In this embodiment, tilt actuator 540 is pivotally connected between actuator bracket 542 and drive plate 530 to provide control of the pivotal relationship between dolly 510 and arm 532 below the dolly.
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(37) In one embodiment, slide pads 516 are slidably engageable with the front side (V-door side) 12 of drilling mast 10 to permit tubular delivery arm 500 to travel up and down front side 12 of mast 10, raising or lowering a tubular stand 80 secured at its upper end to the clasp 550. Rails may be attached to mast 10 for receiving slide pads 516. Tilt actuator 540 permits clasp 550 to swing over at least well center 30 and mousehole 40, to move the tubular stand 80, secured in the clasp 550, horizontally to pass below the dolly 510, e.g., by rotating the arm 532.
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(41) An arm bracket 520 extends from dolly 510 away from the mast 10. A drive plate 530 is rotatably connected to arm bracket 520, e.g., underneath it. One or more arms 532 are pivotally and rotationally connected to extend below arm bracket 520. An actuator bracket 542 is connected to arms 532. A rotary actuator 522 is mounted to arm bracket 520 for controlled rotation of the drive plate 530 and arms 532 relative to dolly 510.
(42) A tilt actuator 540 is pivotally connected between actuator bracket 542 and drive plate 530. Extension of tilt actuator 540 provides controlled pivoting of arms 532 below dolly 510. A tubular clasp 550 is pivotally connected to the pivot connections 534 at the lower end of arms 532.
(43) In this embodiment, one or more extendable incline actuators 552 are pivotally connected to arms 523 at pivot connections 554, and to opposing pivot connections 534 on clasp 550. Extension of the incline actuators 552 inclines clasp 550 and tilts any tubular stand 80 held in clasp 550. This embodiment permits tilting of heavy tubular stands 80, such as large collars.
(44) In another embodiment, a grease dispenser 560 is extendably connected to a lower end of arm 532 and extendable to position grease dispenser 560 at least partially inside of a box connection of tubular stand 80 secured by clasp 550. A grease supply line is connected between grease dispenser 560 and a grease reservoir 570 (see
(45) In another embodiment illustrated in
(46) The automatic greasing (doping) procedure improves safety by eliminating the manual application at the elevated position of tubular stand 80. The procedure adjusts to the height of the tubular stand 80 length automatically and is centered automatically by its connectivity to tubular delivery arm 500. The procedure may improve the efficiency of the distribution of the grease as well as cleanliness, thereby further improving safety by reducing splatter, spills, and over-application.
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(54) In this manner, tubular delivery arm 500 is delivering and centering tubular stands 80 for top drive 200. This design allows independent and simultaneous movement of tubular delivery arm 500 and top drive 200. This combined capability provides accelerated trip speeds. The limited capacity of tubular delivery arm 500 to lift tubular stands 80 of drill pipe drill collars allows the weight of tubular delivery arm 500 and mast 10 to be minimized. Tubular delivery arm 500 can be raised and lowered along the front 12 of mast 10 with an electronically controlled, hydraulic or electric variable frequency powered winch, e.g., a crown winch. Alternatively, tubular delivery arm 500 can be raised and lowered along mast 10 by means of a rack and pinion arrangement, with drive motors.
(55) In an embodiment, the top drive 200 and the tubular delivery arm 500 can be translated along the mast 10 independently, e.g., the top drive 200 and the tubular delivery arm 500 can be translated in opposite directions past one another, either above or below the other on the mast 10. For example, with the clasp 550 articulated away from the well center position 30, e.g., to deliver a stand 80 to the stand hand-off position 50 as seen in
(56) As a further example, by moving the tubular delivery arm 500 to position the clasp 550 below the box connection at the upper end of the stand 80, the tubular delivery arm 500 is moved to make room for access of the top drive 200 above the tubular stand 80 as seen in
(57) For tripping in, the tubular delivery arm 500 engages the tubular stand 80 at the upper end to suspend it below the upset from the clasp 550 for transfer from the stand hand-off position 50, for example, into well center position 30 to stab into the drill string stump, and then the clasp 550 and the dolly 510 can slide or otherwise move down the tubular stand 80 and the mast 10, maintaining stabilization or the upper portion of the tubular stand 80 for the top drive 200 to connect to the box before disengaging the clasp 550 and returning the tubular delivery arm to the stand hand-off position 50 to retrieve another stand while the top drive 200 lowers the stand 80 and drill string into the well.
(58) For tripping out, after the top drive 200 raises the string and it is suspended with a stand 80 above the well, the tubular delivery arm 500 is articulated to engage the clasp 550 and the tubular stand 80 below the top drive 200 and box connection, as shown in
(59) If used herein, the term “substantially” is intended for construction as meaning “more so than not.”
(60) Having thus described the various embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features may be employed without a corresponding use of the other features. Many such variations and modifications may be considered desirable by those skilled in the art based upon a review of the foregoing description of embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the disclosure.