PROCESS FOR THE PRODUCTION OF BIO-OIL AND BIOGAS FROM BIOMASS
20210292673 · 2021-09-23
Assignee
Inventors
- Roberta MIGLIO (Novara, IT)
- Roberto Paglino (Novara, IT)
- Christian Torri (Ravenna, IT)
- Alisar Kiwan (Ferrara, IT)
- Daniele Fabbri (Riccione, IT)
Cpc classification
C02F11/04
CHEMISTRY; METALLURGY
C10L2290/547
CHEMISTRY; METALLURGY
C10L2290/26
CHEMISTRY; METALLURGY
International classification
C02F11/04
CHEMISTRY; METALLURGY
Abstract
There is a process for the production of a liquid fuel and of a gaseous fuel from biomass. The biomass is sent to a pre-treatment section to form a homogeneous phase that can be moved and/or pumped, wherein inert parts are separated from the biomass and the biomass shredded and/or ground to reduce its size. The homogeneous phase obtained is then subjected to subcritical hydrothermal liquefaction at a temperature between 240° C. and 310° C. to form a liquefied phase. The liquefied phase is separated. After separation, the process continues in two alternative and mutually exclusive modes. In the first mode, the first aqueous phase is subjected to an anaerobic reaction with multiple stages producing biogas; the oily phase is separated into a bio-oil and a solid residue. In the second mode, the separate mixed phase is separated by density or dynamics forming a first aqueous phase, bio-oil and a gaseous phase. The first aqueous phase is subjected to a multiple-stage anaerobic reaction from which biogas, a muddy current and a second aqueous phase are produced.
Claims
1. A process for the production of liquid fuel, and of a gaseous fuel, from biomass, which comprises the following steps: a. send biomass to a pre-treatment section to form a homogeneous phase that can be moved and/or pumped, in which the following operations are carried out: the inert parts are separated from the biomass and the biomass is shredded and/or ground to reduce the size thereof and make it moveable and/or pumpable, forming said homogeneous phase; b. said homogeneous phase obtained by pre-treatment is subsequently subjected to subcritical hydrothermal liquefaction at a temperature comprised between 240° C. and 310° C. to form a liquefied phase; c. said liquefied phase coming out of the liquefaction (b) is subsequently subjected to either I. a physical separation by different density or dynamics, obtaining a first aqueous phase, a gaseous phase, said gaseous phase being sent into the atmosphere after treatment, an oily phase subsequently separated into a bio-oil and a solid residue, classifiable as secondary solid fuel (SSF); or II. a separation by different size so as to remove a solid residue from a mixed phase, which contains a gaseous fraction, an aqueous fraction and an oily fraction; d. after separation, the process continues in two alternative and mutually exclusive ways as follows: a.1 in the first mode the first aqueous phase obtained in (I) is subjected to a multiple-stage anaerobic reaction from which biogas, anaerobic sludge and a second aqueous phase are produced; after said anaerobic reaction, said second aqueous phase is subsequently subjected to an aerobic reaction to obtain water which is used for irrigation or feeding into surface bodies of water; and the oily phase coming out of the separation by different density is then separated into a bio-oil and a solid residue, b.1 in the second mode said mixed phase is subsequently subjected to a separation by different density or dynamics, obtaining a first aqueous phase, bio-oil and a gaseous phase, which is sent into the atmosphere after treatment; said first aqueous phase is subjected to a multiple-stage anaerobic reaction from which biogas, a muddy current and a second aqueous phase are produced; and said second aqueous phase is subsequently subjected to an aerobic reaction to obtain water that is used for irrigation or feeding into surface bodies of water.
2. Process according to claim 1 wherein the biomass is chosen from organic waste and refuse, the organic fraction of municipal solid waste resulting from separate collection, the wet fraction, and mixtures thereof.
3. Process according to claim 1 wherein subcritical hydrothermal liquefaction is carried out at the liquefaction temperature that varies between 280° C. and 300° C. and at the pressure that varies between 70 bar and 110 bar.
4. The process according to claim 1, wherein the hydraulic retention time during the anaerobic reaction varies from 80 to 800 hours.
5. Process according to claim 4 wherein the hydraulic retention time during the anaerobic reaction preferably varies from 120 to 500 hours.
6. The process according to claim 1, wherein the number of stages present in the anaerobic reactor is greater than or equal to 2.
7. The process according to claim 1, wherein the first aqueous phase is mixed with a portion of the aerobic reaction effluent in a ratio of 1:2 to 1:10 w/w or with the effluent from the anaerobic reaction phase.
8. The process according to claim 1, wherein the water leaving the aerobic reactor is recirculated and mixed with the first aqueous phase to form the current entering the anaerobic reactor.
9. The process according to claim 1, wherein the water leaving the aerobic reactor is recirculated at the start of the methanogenesis stage of the anaerobic reactor.
10. The process according to claim 6, wherein the number of stages present in the anaerobic reactor varies from 3 to 6.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Further objects and advantages of this disclosure will be made clearer by the following description and the accompanying drawings, given purely by way of a non-limiting example, which show preferred embodiments of the present disclosure.
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0062] The process that is the object of this patent application is now described in detail.
[0063] In this patent application, by energy efficiency the Applicant intends the ratio between the sum of the calorific values of the process products, such as the liquid and gaseous fuels produced, and in particular bio-oil and biogas, and the calorific value of the biomass, introduced as feedstock in the process described and claimed.
[0064] In this patent application, conversion is understood to mean the ratio by weight of the sum of the weight of the bio-oil produced and the weight of the biogas produced and the feedstock dry weight.
[0065] The European Community imposes the obligation to introduce components of biological origin in the preparation of fuels or in the production of electricity. The current regulatory framework for biofuels derives from the regulations Fuel Quality Directive (FQD 2009/30/EC) and Renewable Energy Directive (RED 2009/28/EC). Among the main interventions, the RED 2009/28/EC imposes the obligation by 2020 to introduce “components of biological origin” into conventional fossil fuels up to 10% of calorific value. The regulatory framework is still evolving: in particular, to date, a proposal is under discussion to introduce a maximum limit of 7% for biofuels from first generation sources, i.e. sources competing with food (e.g. palm oil, rapeseed, soybean, etc.) and to introduce a minimum quantity of advanced biofuels.
[0066] In this text, “advanced biofuels” are understood to mean liquid and gaseous fuels derived from sources that do not compete with the production of food, such as organic material derived from the separate collection of municipal solid waste, because it has a critical mass that justifies applications on an industrial scale and makes them cost-effective. In the present text, the term “biomass” refers to the following elements or mixtures thereof: [0067] Municipal solid waste of organic origin, which may be chosen, for example, from organic material resulting from the separate collection of waste, organic material sorted from mixed municipal solid waste, the organic fraction of the municipal solid waste resulting from collection (also known as OFMSW), school and company canteen waste or mixtures thereof; or mixtures of said organic material with pruning cuttings and/or agricultural residues; [0068] primary and secondary sludges of a biological nature produced in wastewater treatment plants; [0069] residues and/or waste from farming and/or animal husbandry; [0070] residues and/or waste from the farming and food industry, the packaging industry and large food retailers; [0071] residues and/or waste from agricultural processing, forestation and/or forestry; [0072] microalgae and/or macroalgae; [0073] bacterial biomass, cyano-bacteria or other microorganisms such as yeasts and moulds.
[0074] In the present patent application, all the operating conditions stated in the text are to be considered as preferred conditions even if not expressly stated.
[0075] For the purposes of the present disclosure, the terms ‘comprise’ or ‘include’ also cover the terms ‘consist of’ or ‘essentially consist of’.
[0076] For the purposes of the present disclosure, interval definitions always include extremes unless otherwise specified.
[0077] The term ‘comprising’ and its derivatives do not intend to exclude the presence of any additional component, step or process, whether or not they are disclosed in the present text. To avoid any doubt, all the processes claimed in this text through the use of the term ‘comprising’ may include any additional step unless otherwise specified.
[0078] The technologies for the treatment of the organic fraction of municipal solid waste, or assimilated waste or biomass in more general terms, currently used, can be set out in four types, functional to the product to be obtained, which are listed here: [0079] composting plants, aimed at the production of a high-quality organic soil improver intended for the agricultural and horticultural sectors; [0080] systems of aerobic stabilisation or biostabilisation, aimed at the pre-treatment of the organic fraction to minimise the negative effects linked to the presence of putrescible substance in landfills, or at the production of a suitable soil improver for environmental restoration (SOF); [0081] anaerobic digestion plants, aimed at energy recovery with recovery of the organic fraction as biogas and as biomethane; [0082] heat treatments aimed at recovering material and energy.
[0083] The heat treatments differ from the technologies mentioned above for the product potentially obtainable and for the investment required, as this is generally more relevant.
[0084] Among the heat treatments the following can be listed: [0085] incineration, where the feedstock is converted into heat and electricity; [0086] gasification, wherein the feedstock is transformed into synthesis gases and therefore potentially into all derivatives thereof, including diesel through the Fischer-Tropsch synthesis (FT); [0087] pyrolysis, where the feedstock is transformed into bio-oil (liquid fuel); [0088] liquefaction, wherein the feedstock is transformed into bio-oil (liquid fuel).
[0089] In composting and in aerobic stabilisation, part of the organic component of the biomass is lost and transformed into CO.sub.2 and H.sub.2O, with a negative impact on CO.sub.2 emissions into the environment. In anaerobic digestion, the organic component is transformed into biogas, i.e. CO.sub.2 and methane, with times of several weeks. Only with a heat treatment such as gasification combined with Fischer-Tropsch synthesis, pyrolysis or liquefaction, can the organic component be converted into a bio-liquid precursor of “advanced biofuels”.
[0090] Among the heat treatments mentioned above, liquefaction can be carried out at a lower temperature and can therefore have an economic advantage over competing thermal technologies. In particular, if it is carried out under subcritical conditions, i.e. at temperatures in the range (240-310°) C., the energy needed to manage the process is that present in the biomass and it is not necessary to introduce external energy sources. Liquefaction results in the formation of a large quantity of wastewater, containing a significant portion of the organic substance present in the biomass of origin and most of the nutrients (nitrogen and phosphorus). In addition, these waters contain large amounts of compounds that result in a strong inhibition of anaerobic digestion. This first aqueous phase, as such, cannot be returned into the environment and must be further treated, typically by sending to wastewater disposal centres with high disposal tariffs related to the high content of Chemical Oxygen Demand (COD), which characterises them.
[0091] COD is a common parameter of use in water treatment and represents the quantity of O.sub.2 (oxygen) required to bring to full combustion (CO.sub.2, H.sub.2O, SO.sub.2, NO.sub.2) the organic substance present in the aqueous phase. The COD is typically expressed in g of O.sub.2 per litre of aqueous phase and is determined by titration with hexavalent chromium (Cr.sup.6+).
[0092] The literature concerning the treatment with anaerobic digestion of liquefaction waters is quite recent. None of the studies is directly related to the sub-critical liquefaction water treatment of the organic fraction of municipal solid waste (OFMSW), while a large number of experiments can be found on the treatment of waters from liquefaction of biomasses such as microalgae and lignocellulosic substrates.
[0093] COD values of water around 50-150 g.sub.C00/l are to be considered typical for this type of current.
[0094] Said process produces liquid fuel, preferably bio-oil, and gaseous fuel, preferably biogas, from biomass, preferably organic waste and scrap, more preferably the organic fraction of municipal solid waste that results from separate collection (OFMSW), even more preferably the wet fraction, and mixtures thereof.
[0095] Examples of commercial facilities for the purposes of the present patent application are food processing and packaging centres, canteens, restaurants, bars, fruit and vegetable markets (market waste), parks and gardens, mowing and pruning (green fraction).
[0096] The process described and claimed can operate in batch, semi-continuous or continuous mode.
[0097] The biomass is sent to a pre-treatment section to form a homogeneous phase that can be moved and/or pumped, in which the following operations are carried out.
[0098] The inert parts are separated, e.g. stones, glass, iron and other inert solid material, from the biomass; then the biomass is shredded and/or ground to reduce its size, according to the starting size and so that it can be moved and/or pumped to form said homogeneous phase.
[0099] The homogeneous phase obtained by pre-treatment is then subjected to subcritical hydrothermal liquefaction at a temperature between 240° C. and 310° C. to form a liquefied phase.
[0100] Said liquefied phase coming out of the liquefaction (b) is subsequently subjected to either physical separation by different density or dynamics (I), preferably centrifugation or decantation, or separation by different size (II), preferably filtration.
[0101] Physical separation by different density or dynamics produces a first aqueous phase, a gaseous phase, which is sent into the atmosphere after treatment, an oily phase, which is then separated into a bio-oil and a solid residue, which can be classified as a secondary solid fuel (SSF).
[0102] With a separation by different sizes, a solid residue is removed from a mixed phase, which contains a gaseous fraction, an aqueous fraction and an oily fraction.
[0103] After separation, the process continues in two alternative and mutually exclusive modes.
[0104] In the first mode, the first aqueous phase obtained by a physical separation by different density or dynamics (I) is subjected to a multiple-stage anaerobic reaction from which biogas, anaerobic sludge and a second aqueous phase are produced.
[0105] After said anaerobic reaction, said second aqueous phase is subsequently subjected to an aerobic reaction to obtain water that is used for irrigation or feeding into surface bodies of water.
[0106] The oily phase coming out of the separation by different density is then separated into a bio-oil and a solid residue.
[0107] In the second mode said mixed phase obtained with a separation by different size (II) is then subjected to a separation by different density or dynamics, obtaining a first aqueous phase, bio-oil and a gaseous phase, which is sent into the atmosphere after treatment. Then, said first aqueous phase is subjected to a multiple-stage anaerobic reaction from which biogas, a muddy current and a second aqueous phase are produced. Said second aqueous phase is then subjected to an aerobic reaction to obtain water that is used for irrigation or feeding into surface bodies of water.
[0108] Multiple-stage anaerobic digestion can be carried out by passing the first aqueous phase coming out of liquefaction into multiple reactors in series, or by passing through a single reactor which comprises in its interior several stages with spatial segregation of the suspended bacterial biomass. Anaerobic digestion treatment may be carried out in reactors known in the art, provided that they maintain the above-mentioned spatial segregation of the suspended bacterial biomass (active sludge). These reactors can also be of the UASB type (Up-flow Anaerobic Sludge Blanket Reactors), fixed bed reactors, fluidised with expanded bed, stirred by mechanical actions or membrane, with adhered or supported biomass.
[0109] The number of stages of the anaerobic reactor may be greater than or equal to two, preferably ranging from 3 to 6.
[0110] Hydrothermal liquefaction must be carried out in subcritical conditions at a temperature between 240° C. and 310° C., and at a pressure that maintains the aqueous phase condensed, preferably between 40 bar and 110 bar. More preferably the liquefaction temperature varies between 280° C. and 300° C., and the pressure varies between 70 bar and 110 bar.
[0111] By liquefying under subcritical conditions and integrating the anaerobic digestion of the liquefaction waters in multiple stages, it is possible to increase the conversion of the high COD present in the liquefied waters into biogas, with respect to performing an anaerobic digestion in a single stage of reaction.
[0112] The multiple-stage anaerobic treatment allows a high biodegradation of the organic component transferred into the waters with associated production of biogas.
[0113] The hydraulic retention time of the aqueous phase entering the anaerobic reactor (total hydraulic retention time for anaerobic digestion) varies from 80 to 800 hours, preferably from 160 to 500 hours.
[0114] The hydraulic retention time in the present patent application is defined as the ratio of the volume of the anaerobic reactor to the hourly volume flow rate of the aqueous phase.
[0115] The separation of the aqueous phase from the other currents produced by liquefaction is carried out at a temperature between 70° C. and 150° C.
[0116] This first aqueous phase can have a COD between 50 g/L and 200 g/L and is located, after the separation mentioned above and optional cooling or heat recovery, at a temperature above or equal to 65° C.
[0117] The first aqueous phase can preferably be mixed with a portion of the aerobic reaction effluent in a ratio (first aqueous phase/portion of aerobic reaction effluent) from 1:2 to 1:10 w/w to dilute the COD of the first aqueous phase before being fed to the anaerobic digestion reactor. For example, the ratio 1:2 indicates that for each unit of weight of the first aqueous phase, an equal weight is added of water coming out of the aerobic reactor; the ratio 1:10 indicates that for each unit of weight of the first aqueous phase 9 times the weight of water coming out of the aerobic reactor is added.
[0118] The first aqueous phase may be optionally pre-heated by waste heat from the plant, allowing a solution to be obtained at a temperature of at least 60° C., after mixing with part of the aerobic reactor effluent.
[0119] The pre-heating operation is particularly useful in the start-up phase of the plant.
[0120] The first aqueous phase can also be mixed, as an alternative to the aerobic reactor effluent, with the effluent from the anaerobic acidogenic phase or from the anaerobic methanogenic phase.
[0121] Furthermore, mixing can be carried out by recirculation at the entrance to the methanogenic stage of anaerobic digestion part of the aerobic reactor effluent. The mixing ratios will be governed by the relative COD of the different currents.
[0122] With reference to
[0123] The liquefied OFMSW (c) exits the liquefaction unit [2]), which is then sent to the unit of separation (e.g. by centrifugation or decantation in one or more stages) [3] where a gas phase (n) is separated, mainly CO.sub.2, an aqueous phase (d) and an oily phase (e). The aqueous phase (d) is fed to the multiple-stage anaerobic reactor [4] which produces biogas (m), a second aqueous phase (i) and anaerobic sludge (h). The second aqueous phase (i) is fed to an aerobic reactor [5] for further purification (I). The oily phase (e) is separated in [6] into bio-oil (f) and solid residue (g). The anaerobic sludge (h) can be recycled into feed for pre-treatment [1].
[0124] The aerobic reactor [5] restores the parameters that allow the recovery of the aqueous phase for irrigation purposes or feeding into surface bodies of water [I].
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[0126] The liquefied OFMSW (c) exits the liquefaction unit [2], which is then sent to the separation unit (e.g. filtration) [6] where the solid residue (g) is separated. The remaining phases are fed to a separation unit [3] from which a gas phase (n) is obtained, mainly CO.sub.2, a first aqueous phase (d) and bio-oil (f). The first aqueous phase (d) is fed to the multiple-stage anaerobic reactor [4] which produces biogas (m), a second aqueous phase (i) and anaerobic sludge (h). The second aqueous phase (i) is fed to an aerobic reactor [5] for further purification (I).
[0127] Referring to
[0128] In the first stages of reaction, populated by hyperthermophilic bacterial and thermophilic acidogenic communities, the conversion of the organic substances present in the aqueous solution fed (q) takes place, including the anaerobic digestion inhibitors, into VFAs and other soluble intermediates. In the subsequent stages, populated by mesophilic microbial communities, the conversion of said soluble intermediates into biogas takes place, with the obtaining of a second aqueous phase (i) characterised by a reduced chemical demand for oxygen and a low content of dissolved organic substances. The second aqueous phase is optionally transferred into a storage tank, treated by an aerobic activated sludge process [5] and partially mixed with the aqueous phase of liquefaction [d] entering the first stage of anaerobic digestion.
[0129] Aerobic digestion can be carried out according to different ways described in the state of the art, such as, for example, in reactors with biomass in suspension, adhered or supported depending on the selected reactor configuration, with mechanical agitation, external recirculation or other modes known in the art.
[0130] The aerobic digestion effluent (f) may be further treated according to processes known in the state of the art depending on the residual content of the components to be obtained, such as for example by contact with activated carbons, ultrafiltration, reverse osmosis or electrodialysis for the removal of the residual salts and by electro-oxidation if a stronger purification is to be achieved. The sludge produced during anaerobic and aerobic digestion can be fed back to the liquefaction reactor together with other biomass after being thickened and possibly further concentrated, for example by filter-pressing or centrifugation. Alternatively, it can be dehydrated and sent, for example, to a composting plant.
[0131] The liquefaction waters contain significant amounts of elements, such as nitrogen, phosphorus, iron and trace elements which act as nutrients for the activated sludges (anaerobic and aerobic bacterial biomass) and allow the growth thereof. If the situation occurs in which in the first aqueous phase these compounds are deficient, it is necessary to dose them in the waters treatment section, as known to the person skilled in the art.
[0132] The multiple-stage anaerobic reactor can be operated in a continuous or batch management mode. The continuous management mode is adequate and suitable for water flows to be treated of industrial interest, the batch or semi-continuous management mode is of interest for laboratory scale. As described in the block diagram in
[0133] The anaerobic digestion reactor is populated by different microbial communities. The first aqueous phase coming from subcritical liquefaction (d) is anaerobically digested sequentially in compartments characterised by different temperature and by different bacterial populations. In the first stages, maintained in conditions of hyperthermophilia-thermophilia at temperatures between 70° C. and 55° C., there is an acidogenic bacterial community that converts the dissolved organic compounds, including compounds with high inhibitory potential, into volatile acids. In the subsequent stages, maintained at mesophilia temperatures, at a temperature between 40° C. and 35° C., there is a methanogenic microbial community that converts said volatile acids into methane, producing a treated effluent characterised by a level of COD lower than the input one.
[0134] In the process described and claimed the anaerobic biomass in suspension can have a concentration varying between 5 and 50 g/l, preferably between 7 and 15 g/l.
[0135] In the process described and claimed, the dwell time in each stage (acidogenic and methanogenic) of the multiple-stage reactor varies between 1 and 14 days, preferably between 2 and 8 days.
[0136] The volumetric load of the reactor in terms of kgCOD/m.sup.3/day varies between 0.5 and 5, preferably between 1 and 4 kgCOD/m.sup.3/day.
[0137] A further embodiment according to the present disclosure is the use of biogas to produce electrical current, for distribution in the network for domestic and industrial purposes after eliminating the carbon dioxide content. A further embodiment according to the present disclosure is the use of bio-oil in the production processes of biodiesel and green diesel.
[0138] A description is now given of some examples of the applications of the present disclosure which have a purely descriptive and non-limiting purpose and which represent preferred embodiments according to the present disclosure.
EXAMPLES
Comparative Example 1: Liquefaction of the Organic Fraction of Municipal Solid Waste (OFMSW) and Single-Stage Liquefaction Waters Anaerobic Digestion
[0139] Liquefaction was carried out in a pilot plant with continuous operation. The pilot plant provides for the feeding of feedstock coming from the organic separate collection of municipal solid waste to a homogenisation unit consisting of a blade mill and a turbine in order to obtain a cream-like product with particles smaller than 5 mm. The homogenised product is pumped at a constant flow rate of 2 kg/hour in a reactor of the nominal volume of 9 litres, of the completely mixed type (CSTR), where the reaction takes place at 280° C., 80 atm, with 2 hours of dwell time. Heating is carried out by means of a diathermic oil which circulates in the jacketed tube for feeding to the reactor, in the reactor jacket itself, as well as in the oil-fired control unit. The reactor is operated under constant pressure. At the head of the reactor, the gaseous current is separated and its flow rate measured. The passage of the reaction effluent, in a 100-micron filtering unit and then in a 20 μm second one, allows the segregation of the solid residue, quantified at the end of the test. The condensed current is collected in a final tank at a temperature of 90° C. placed on a weighing cell, where the bio-oil (light phase) is separated from the water phase (heavy phase), which is completely unmixed.
[0140] For analytical purposes, a portion of the homogenate (6 g) was dried in an oven to determine its dry weight, which was found to be 26.2% by weight. The composition of the homogenate as is and dried is in Table 1. The lipids were determined by extraction with solvent from the dried biomass and quantified by weight, the ash by calcination at 600° C. in air. The proteins were determined by multiplying by 6.25 the elemental N content (% weight) of the dried charge. The carbohydrates were estimated by difference.
TABLE-US-00001 TABLE 1 Lipids Carbohydrates Proteins Ash Water Total RSU-4 (%) (%) (%) (%) (%) (%) As is 5.6 12.4 6.5 1.9 73.8 100 Anhydrous 21.1 47.1 24.5 7.3 0 100
[0141] A gas phase sampling was carried out for the successive analyses, which confirmed a composition for more than 95% of CO.sub.2, and a portion of the aqueous phase (10 ml) sampled for analysis (analysis of total organic carbon -TOC-, sugars and carboxylic acids).
[0142] To quantify the bio-oil produced, a solvent is added to the oily phase (ethyl acetate) and then anhydrified with the addition of Na.sub.2SO.sub.4 and filtered again; the solvent was evaporated in rotavapor and the bio-oil obtained was weighed. The results are shown in Table 2, in terms of yield % by weight as is (“As Is Yield”) or after drying (“Dry Matter Yield”).
TABLE-US-00002 TABLE 2 Bio-oil Solid Residue Aqueous phase Gas phase (%) (%) (%) (%) As is yield 5 4 11 5 Dry matter yield 20 18 43 19
[0143] As can be seen from the data in Table 2, a large quantity of waste (43% with respect to the dry matter feedstock) is solubilised in the aqueous phase.
[0144] The residue at 105° C. of the aqueous phase is 10% by weight, of which the ash at 600° C. was 2% by weight. Table 3 shows the elementary analysis of the residue at 105° C. of the aqueous phase. The supplement at 100%, equal to 19.3%, indicates the presence of inorganic ash, confirming the 2% of ash at 600° C. previously determined on the residue at 105° C. The nitrogen present in the form of ammonium is equal to 3900 mg/kg and the determination of the COD by kit with hexavalent Cr was 125000 mg/kg.
TABLE-US-00003 TABLE 3 C (%) H (%) N (%) S (%) O (%) 41.3 5.4 4.9 0.2 28.9
[0145] With regard to the characterisation of the aqueous phase: the determination of the acids and sugars was performed by ion chromatography with PA100 column, amperometric detection system and elution in NaOH gradient for sugars, conductivity detection system and isocratic elution of NaOH for the acids.
[0146] The analysis of TOC (Total Organic Carbon) in water was performed by measuring the amount of CO.sub.2 produced by the oxidation of the organic carbon of the sample.
[0147] The sum of the acid compounds and simple sugars (formic acid, acetic acid, propionic acid, butyric acid, mannitol, glucose) of the aqueous phase expressed in terms of TOC (Total Organic Carbon) is equal to 8300 mg/kg against a total TOC value analytically found of 41000 mg/kg. This shows that the aqueous phase contains numerous other organic compounds. The nature of these compounds was estimated, by extraction into CH.sub.2Cl.sub.2 and gas chromatography, to consist predominantly of ketones, aldehydes, alcohols, alkylphenols, heterocycles containing nitrogen, alkyl pyrrolidones and diketopiperazine. The water as is was also analysed in dilution 1:1000 in MeOH using the ESI-FTICR MS technique in high resolution 15 (
[0148] A mass spectrum is obtained with thousands of peaks. In addition, compounds containing nitrogen are present in high concentration, in particular those belonging to the classes N1, N2, O1N1, O1N.sub.2 (empirical formulas containing these elements in addition to C and H).
[0149] From the preliminary processing of the mass spectrum, compounds with two nitrogen atoms can be considered as the most abundant classes in water. Since it is possible to trace back from the empirical formula to the average number of double bonds equivalents (DBE). Given below is a preliminary graph of the number of C atoms, DBE atoms, and relative peak intensity (which can be roughly correlated to concentration) for class N2. The main compounds of class N2 have 6 double bonds equivalents and 10 to 14 atoms of C. More generally, it can be said that most of these compounds are of an aromatic nature. Nitrogen could be present in heteroaromatic cycles or it could be present in the form of amino groups (due to the hydrophilic nature).
[0150] The identified compounds are not as readily biodegradable as simple sugars and acids. The main elements of the inorganic component of the liquefaction waters have been determined by ICP/XRF analysis. Table 4 shows two analyses representing the extremes of variability of the quantified elements, in various samples.
TABLE-US-00004 TABLE 4 mg/kg mg/kg K 2300 3990 Cl 1900 2500 Ca 1880 2190 Na 1280 2180 P 1100 910 S 280 291 Mg 188 237 Si 50 52 Fe 33 47 Al 6 8 Mn 3 2 Zn 6 5 Sr 2.0 2.7 Ba 0.6 1.0 Ni 0.5 0.3
[0151] The liquefaction waters produced by OFMSW at 280° C. with 2 hours of contact time were treated in an anaerobic digestion laboratory plant.
[0152] The system used works continuously, is composed of a 2 l glass reactor, mixed by magnetic stirring and heated to 35° C. by recirculation of water in the reactor jacket and in a thermostatic bath where the temperature is set. At the output of the reactor there is a 1 l settler. The waters are fed to the reactor by means of a peristaltic pump that draws from a glass tank with a volume of about 5 litres. The tank is filled with nitrogen to remove the traces of oxygen. In the truncated cone sedimentation tank, the dragged sludge thickens as a heavy phase and is recirculated to the reactor by means of a peristaltic pump. The digested water is discharged into a collection tank. The biogas accumulates in the reactor head and from there it is conveyed to a litres meter, to measure the flow rate thereof. Water is periodically sampled when feeding, in the reactor, and in output from the sedimentation tank to take measurements of COD, pH. When water is fed with COD from sucrose alone during the test, nutrients ((NH.sub.4).sub.2HPO.sub.4 and NH.sub.4HCO.sub.3) and micronutrients (KCl, MgSO.sub.4, CaCl.sub.2) are added in order to maintain the ratios COD:N:P=50:2:1 and bicarbonate (NaHCO.sub.3) is added in order to maintain the pH of the reactor centred around 7. In addition, FeCl.sub.2 is dosed to facilitate the sedimentation of the sludge. When during the test the liquefaction water is also fed, nutrients and trace elements are not added but only NaHCO.sub.3 to maintain the pH stable, because the other elements are already present in the liquefaction waters.
[0153] The active sludge remains on average at a concentration of total solids (TSS) equal to 10 g/l, of which 75% is the volatile fraction (VSS) (
[0154] The course of the anaerobic digestion test is described with the aid of the following three drawings.
[0155] In the test that lasted overall from Jan. 11, 2016 to 14 Jan. 2017 there are 4 main phases: [0156] 1) Jan. 11, 2017-Sep. 11, 2017: acclimatisation of the sludge coming from an industrial wastewater treatment plant with an average COD of 2000 mg/kg of sucrose, with a hydraulic retention time HRT of 13.6 h and a volumetric load of 2.8 kg.sub.C00/m.sup.3/day. At the end of this phase, the conversion of the COD is about 90%, with an output COD of 200 mg/kg, the biogas produced is 0.32 litres/g of COD converted; [0157] 2) Oct. 11, 2017-18 Nov. 2017: dosage of COD from liquefaction waters to replace part of the sucrose, to tentatively keep the COD fed to the test constant at around 2000 mg/kg, with an average HRT of 40 h and a volumetric load of 0.8 kg.sub.C00/m.sup.3/day.
[0158] The COD fed due to the liquefaction waters is that traced in
[0161] The test shows the difficulty in removing the COD of the liquefaction waters associated with the presence of compounds that cause a strong inhibition of anaerobic digestion. This aqueous phase, as such, cannot be re-entered into the environment and must be further treated.
Example 2: Two-Stage Anaerobic Digestion of Liquefaction Waters from OFMSW (Batch Tests in 20 ml Syringe Reactors)
[0162] Anaerobic digestion tests were carried out on the same liquefaction waters described in Example 1 (water P9) in 20 ml syringe reactors, with measurements of COD conversion, biogas production, and generation of anaerobic digestion intermediates, in particular VFAs.
[0163] The methods of performing the tests are described below and shown in
[0164] 1) Remove the plunger, close the tip of the syringe with the rubber cap, add the anaerobic mud (inoculum) and the liquefaction water for a total of 20 ml.
[0165] 2) Close the syringe with the plunger.
[0166] 3) Turn over the syringe and let the contents settle on the bottom.
[0167] 4) Slowly release the internal pressure by removing the cap, expel the air.
[0168] 5) Close the syringe with the cap.
[0169] 6) Put the syringe in the stove conditioned to the reaction temperature 40 or 60° C.
[0170] 7) Determine the biogas produced every 24 hours, reading the ml of gases developed over the liquefaction water and expelling them from the syringe
[0171] 8) Remove the cap and sample the digestate (inoculum+liquefaction water)
[0172] 9) Centrifuge the digestate to separate the dense phase, to be re-injected into the syringe reactor, from the liquid to be analysed.
[0173] 10) Add liquefaction water to digest, using it also to take up again the dense phase separated in point 9.
[0174] Two tests were performed, at 40° C. (mesophilia) and 60° C. (thermophilia):
[0175] Both tests were performed in duplicate. The data shown in the graph (
[0176] Initially, the syringes are fed with a glucose solution at 1600 mg/kg, then up to day 17 increasing concentrations of COD were administered from liquefaction waters up to about 24000 mg/kg corresponding to a volumetric load of 3.4 kg/m.sup.3/day. Following progressive additions of COD a high CO.sub.2 content in the biogas was observed and subsequently a total inhibition of biogas production. Starting from the 47th day, other portions of COD from liquefaction waters were administered, which produced a further increase in VFAs (up to a maximum of about 10 g/kg equal to COD 21000 mg/kg) and not in biogas. This suggests a complete inactivation of methanogens, but a maintained and efficient acidogenic activity (conversion of the original COD into VFAs). At the end of the test (74th day) the conversions of input COD into biogas and VFAs are around 90%.
[0177] A second set of reactors was then set up at 40° C., to which the liquid coming out from the first was administered with a concentration of VFAs of about 13 g/kg at a total COD of 18000 mg/kg and a maximum volumetric load of 2 kgCOD/m.sup.3/day. The results are summarised in
Example 3: Two-Stage Anaerobic Digestion of the Liquefaction Waters from OFMSW (Continuous Testing in 80 ml Reactors)
[0178] A continuous two-stage anaerobic digestion test was carried out on the liquefaction waters described in Example 1 (water P9) in reactors each with a volume of 80 ml. The reactor temperatures are maintained at 60 and 40° C. by electric heating. The aqueous phases are fed to the first and second reactors by means of peristaltic pumps. An external recirculation from the second to the first reactor with peristaltic pump is provided. The gas and liquid leaving the second reactor are sampled and sent for analysis.
[0179] The methods of performing the test are described with the aid of
[0180] The reactors are initially started up with 30 ml of active sludge inoculum and 50 ml of water and glucose to a COD of 21400 mg/kg. The same solution is continuously fed to the 1st reactor at 5 ml/day, corresponding to an HRT (hydraulic retention time) of 16 days for each reactor. The administration of the glucose solution is extended until the 16th day. From the 17th to the 21st day the reactors are fed with a liquefaction water at COD=22600 mg/kg at 2 ml/day, then from the 22nd day the feed is increased to 5 ml/day.
Example 4: Six-Stage Anaerobic Digestion of the Liquefaction Waters from OFMSW (with Simulation of Continuous Tests at a Flow Rate of 10 m.SUP.3./h)
[0181] The test is carried out on a laboratory scale with an anaerobic reactor volume equal overall to 12 litres (2 litres for each stage) and 4 litres of aerobic reactor placed in series.
[0182] The volume of the stage (2 litres) is that referred to the ascending phase of the aqueous phase in which the bacterial biomass thickens. The overall volume of the stage is greater but only in the ascending part is the bacterial biomass present in a significant quantity.
[0183] For each stage, the desired temperature is guaranteed by thermal exchange with water currents at controlled temperatures circulating in different cavities of the reactor (heating jackets).
[0184] The treatment of the first aqueous phase is carried out continuously by passing through an anaerobic reactor followed by an aerobic reactor. The start of the treatment is dedicated to the acclimatisation of the available active sludge (sludge from industrial water treatment plant) to specialise the bacteria of the different stages. This acclimatisation is carried out with synthetic water in which the COD is generated with sucrose and fertilisers and trace elements are added, in the typical ratios of use in anaerobic digestion known in the state of the art. After the sludge has specialised and the aqueous phase leaving the aerobic reactor is less than 150 mg/kg, the liquefaction waters are fed with the same COD (from sucrose). This is followed by a transient phase, the COD in the second aqueous phase grows but then goes down again and reaches stable values. Referring to
[0185] Table 5 shows the temperature profiles of the six compartments of the anaerobic reactor and the flow rates of the main currents.
TABLE-US-00005 TABLE 5 Stage Description Aqueous phase at 90° C. [4A] 1.sup.st acidogenic phase at 65° C. [4B] 2.sup.nd acidogenic phase at 60° C. [4C] 3.sup.rd acidogenic phase at 55° C. [4D] 4.sup.th acidogenic phase at 50° C. [4E] 5.sup.th methanogenic phase at 40° C. [4F] 6.sup.th methanogenic phase at 38° C. [5] Aerobic reactor at 25° C. Current Flow rate d First aqueous phase: 0.3 kg/day with 130000 mg/kg of COD m 20 Nl/day of biogas (512 Nl/kg.sub.CODconv.) l Second aqueous phase 1.5 kg/day with COD ≤5000 mg/kg O Long recirculation 1.2 kg/day with COD 150 mg/kg p Short recirc. 0 mg/kg kg/day with COD 150 f Output aerobic mg/kg digester with COD 150 q Entrance first anaerobic reactor 1.5 kg/day with 26000 mg/kg of COD
[0186] In the first 4 stages of the anaerobic reactor, populated by hyperthermophilic and acidogenic thermophilic bacterial communities, the conversion takes place of the organic substances present in the aqueous solution fed (q) into VFAs and other soluble intermediates. In the next 2 stages, populated by mesophilic microbial communities, the conversion takes place of said soluble intermediates into biogas, with a second aqueous phase (i) being obtained, characterised by a COD 5000 mg/kg 0.3 kg/day of the first aqueous phase with COD 130000 mg/kg, are mixed initially with 1.2 kg/day of well water (and when available, alternatively with 1.2 kg/day of water leaving the aerobic digestion stage (o) with COD 150 mg/kg), forming a diluted current with COD approximately equal to 26000 mg/kg (q). The current (o) is defined as long recirculation. The dilution ratio of the proposed scheme is 1:4. The total volume of the anaerobic reactor is 12 l resulting from the sum of 6 contiguous volumes. Each segregated volume is equal to 2 l. The first 4 volumes work with acidogenic sludge and the hydraulic retention time in the 4 acidogenic reactors is 128 h in total. After the 4th acidogenic anaerobic stage, the aqueous phase moves to the volumes in which the methanogenic bacterial biomass is contained and where the aqueous phase remains for a hydraulic retention time (overall in both reactors) of 64 h. From the last anaerobic stage, a gaseous current (m) flows out and is sent to a volumetric counter to estimate the quantity of biogas produced. A conversion of the COD has been observed when fully operational into VFAs in acidogenic reactors of 90% (starting from COD=26 000 mg/kg), and a conversion of the COD to biogas in the methanogenic reactors of 80%, hence a biogas productivity of 20 litres/day or 512 N litres of biogas/kg of COD converted and a COD=5000 mg/kg in the second aqueous phase to be sent to the aerobic reactor [5]. The total organic load of the anaerobic reactor is 3.2 kg.sub.C00/m.sup.3.sub.Reactor/day.
[0187] The second aqueous phase generated passes into the aerobic reactor, where it remains in suspension due to the introduction of air from a distribution ring placed at the base of the cylindrical reactor with a volume of 4 litres. The overflow of the reactor feeds a settler with a useful volume of about 0.5 litres, from whose bottom the thickened sludge is recirculated to the reactor. From the upper part of the settler, the treated and clarified water is recovered for subsequent uses. The hydraulic retention time in the aerobic reactor is 2.7 days. The current leaving the aerobic stage (f) has a residual COD of less than 160 mg/kg.
[0188] The total time for which the first aqueous phase remains in the anaerobic reactor is 192 hours, equal to 8 days, and the time for which the second aqueous phase remains in the aerobic reactor is 2.7 days.
[0189] From the laboratory scale data, a case was simulated, according to the diagram in