STRUT CONNECTOR

Abstract

A strut connector is described. In particular, a strut connector for connecting at least two struts, the strut connector defining a periphery and comprising at least one first connecting means adjacent the periphery thereof configured to connect one or more of the struts for securing the struts to the strut connector at any point about the periphery. This provides increased flexibility to allow complex geodesic shapes to be constructed.

Claims

1. A strut connector for connecting at least two struts, the strut connector defining a periphery and comprising: at least one first connecting means adjacent the periphery thereof configured to connect one or more of the struts for securing the struts to the strut connector at any point about the periphery.

2. The connector of claim 1, wherein, the at least one first connecting means is configured to adjustably connect the one or more of the struts to the strut connector.

3. The connector of claim 1, wherein the strut connector defines a connecting plane, and the at least one first connecting means is configured for connecting the one or more of the struts to the strut connector extending in one of the connecting plane and at an offset angle greater than zero offset from the connecting plane.

4. The connector of claim 3, wherein the offset angle to the connecting plane at which the at least one first connecting means is configured to connect the one or more of the struts to the strut connector, is adjustable; and lies in the range of 0° to 45° C.

5. (canceled)

6. (canceled)

7. (canceled)

8. The connector of claim 1, wherein the at least one first connecting means is configured for connecting the one or more of the struts to the strut connector with the struts spaced apart around the periphery of the strut connector, and wherein the spacing of the struts around the periphery of the strut connector is adjustable.

9. (canceled)

10. The connector of claim 1, wherein the first connecting means comprises a connecting hoop extending around the periphery of the strut connector, and preferably, wherein the hoop is of circular or partly circular transverse cross-section.

11. (canceled)

12. The connector of claim 1, wherein the first connecting means comprises a plurality of first connecting elements configured for securing corresponding ones or more of the struts to the strut connector with the struts spaced apart around the periphery thereof.

13. The connector of claim 12 wherein each first connecting element is of circular transverse cross-section, and preferably, wherein the spacing between adjacent ones of the first connecting elements is adjustable.

14. The connector of claim 13, wherein a guide means is provided for guiding each first connecting element along the periphery of the strut connector, and wherein the guide means comprises a guide track, and advantageously, a guide member extending from each first connecting element is slideably engageable in the guide track.

15. (canceled)

16. The connector of claim 1, further comprising a first securing means for securing each first connecting element to the strut connector.

17. The connector of claim 1, wherein at least one of the struts terminates in a second connecting means for connecting the strut to the at least one first connecting means.

18. The connector of claim 17 wherein each second connecting means is complementary to the at least one first connecting means.

19. The connector of claim 17 wherein each second connecting means defines a bore for engaging the at least one first connecting means, and wherein the bore defined by each second connecting means is of circular transverse cross-section, and ideally, is of circular transverse cross-section substantially similar to the circular transverse cross-section of the first connecting means.

20. (canceled)

21. The connector of claim 17 wherein an entry slot is provided in each second connecting means communicating with the bore extending through the corresponding second connecting means.

22. The connector of claim 21 wherein the entry slot in each second connecting means is configured for accommodating a part of the strut connector, and/or wherein the entry slot of each second connecting means is of width in a circumferential direction relative to the corresponding bore extending through the second connecting means for permitting pivoting of the second connecting means about the first connecting means, and preferably, for permitting pivoting of the second connecting means about the corresponding first connecting means for pivoting the corresponding strut through an offset angle relative to the or a connecting plane defined by the strut connector.

23. (canceled)

24. The connector of claim 17 wherein the connector further comprises, at least one second securing means for securing each second connecting means to its corresponding first connecting means, and wherein each second securing means comprises a second securing element.

25. (canceled)

26. The connector of claim 17 wherein the connector further comprises, a third securing means for securing each second connecting means to the corresponding strut.

27. The connector of claim 1 wherein the periphery defined by the strut connector comprises a circular periphery, or wherein the periphery defined by the strut connector is of polygonal shape, and advantageously, one first connecting means is located on each side edge of the polygonal periphery of the strut connector.

28. (canceled)

29. The connector of claim 1 wherein the strut connector comprises a disc member.

30. (canceled)

31. (canceled)

32. A structure comprising a strut connector of claim 1, said structure further comprising at least one strut connected to the strut connector, and wherein the at least one strut terminates at its respective opposite ends in respective second connecting means, and wherein, each strut is connected at its respective opposite ends to respective strut connectors.

33. (canceled)

34. (canceled)

Description

[0039] The invention will be more clearly understood from the following description of some embodiments thereof which are given by way of example only with reference to the accompanying drawings, in which:

[0040] FIG. 1 is a perspective view of a structure according to the invention,

[0041] FIG. 2 is a perspective view of a detail of the structure of FIG. 1,

[0042] FIG. 3 is a cross-sectional side elevational view of the detail of FIG. 2 of the structure of FIG. 1,

[0043] FIG. 4 is a perspective view of a portion of a structure according to another embodiment of the invention,

[0044] FIG. 5 is a cross-sectional view of the portion of FIG. 4,

[0045] FIG. 6 is a top plan view of a part of the portion of FIG. 5,

[0046] FIG. 7 is a perspective view of a detail of the portion of FIG. 4,

[0047] FIG. 8 is an end elevational view of a structure according to another embodiment of the invention,

[0048] FIG. 9 is a top plan view of a detail of the structure of FIG. 8,

[0049] FIG. 10 is a cross-sectional side elevational view of a portion of the detail of FIG. 9,

[0050] FIG. 11 is a cross-sectional view of the detail of FIG. 9,

[0051] FIG. 12 is a cross-sectional plan view of a part of the detail of FIG. 9,

[0052] FIG. 13 is a cross-sectional side elevational view of the detail of FIG. 12,

[0053] FIG. 14 is a front elevational view of the detail of FIG. 13,

[0054] FIG. 15 is a perspective view of a part of the structure of FIG. 8,

[0055] FIG. 16 is a perspective view of a detail of the structure of FIG. 8,

[0056] FIG. 17 is a perspective view of another detail of the structure of FIG. 8,

[0057] FIG. 18 is another perspective view of the detail of the structure of FIG. 8,

[0058] FIG. 19 is a perspective view of a part of a structure according to another embodiment of the invention, and

[0059] FIG. 20 is a perspective view of a decorative element also according to the invention.

[0060] Referring to the drawings and initially to FIGS. 1 to 3 thereof, there is illustrated a portion of a structure according to the invention indicated generally by the reference numeral 1, which in this embodiment of the invention comprises a domed roof structure 2 comprising a plurality of struts 4 joined by a plurality of strut connectors also according to the invention and indicated generally by the reference numeral 5 for forming the domed roof structure 2. In this embodiment of the invention each strut connector 5 comprises a disc 7 of timber material which defines a circular periphery 8. A first connecting means, which in this embodiment of the invention comprises a single first connecting element 10 is formed by a peripheral circular hoop 11 of circular transverse cross-section extending around the circular peripheral 8 of the disc 7. The circular hoop 11 has been omitted from the strut connectors 5 in FIG. 1, but is illustrated in FIGS. 2 and 3. In this embodiment of the invention the circular hoop 11 is integrally formed by machining with the disc 7. Although in other embodiments of the invention the first connecting element 10 formed by the hoop 11 may be formed separately of the disc 7 and secured thereto by a first securing means, for example, by fixings, for example, nails or screws, or by bonding. In this embodiment of the invention the circular hoop 11 forming the first connecting element 10 is configured for connecting a plurality of the struts 4, in this embodiment of the invention five struts 4 to the strut connector 5. Each strut 4 is of timber material and terminates at its respective opposite ends in second connecting means provided by second connecting elements 12 also of timber material.

[0061] Each second connecting element 12 comprises a pair of clamping members 14 each of timber material which are secured together by a second securing means, namely, a threaded bolt 15, a nut 16 and a washer 17 through counter-sunk bores 18 in the respective clamping members 14. The clamping members 14 define a bore 19 of circular transverse cross-section which is of diameter just less than the diameter of the circular hoop 11. An entry slot 20 is defined by the clamping members 14 which communicates with the bore 19 to accommodate the disc 7 of the strut connector 5. The circumferential width A of the entry slot 20 is greater than the thickness t of the disc 7 for facilitating pivoting of the second connecting elements 12 on the hoop 11, as will be described in more detail below. A rebate 22 extends from each clamping member 14 and is engageable in a corresponding recess (not shown) in the strut 4 adjacent the corresponding end thereof for securing the clamping members 14 in the strut 4. A third securing means in this embodiment of the invention a pair of screws 24 through the strut 4 adjacent the corresponding end thereof, and through the rebates 22 secure the clamping members 14 to the corresponding end of the strut 4.

[0062] An alignment means, in this embodiment of the invention an alignment means comprising an alignment member 25 is formed on one of the clamping members 14 of each second connecting element 12 and is engageable with a corresponding alignment means, namely, an alignment recess 26 formed on the other one of the clamping members 14 of each second connecting element 12 for aligning the clamping members 14.

[0063] In this embodiment of the invention each second connecting element 12 is slideable along the circular hoop 11 for adjusting the spacing between adjacent second connecting elements 12 around the circular hoop 11, and for correctly positioning the corresponding strut 4 on the corresponding strut connector 5.

[0064] Additionally, in this embodiment of the invention each disc 7 defines a connecting plane 28 of the corresponding strut connector 5, and each second connecting element 12 is configured to be pivotal on the circular hoop 11 in the direction of the arrows B and C about the circular hoop 11 for setting an offset angle a at which the corresponding strut 4 is to be offset from the connecting plane 28 in order to define the curvature of the domed roof structure 2. In this embodiment of the invention the offset angle a through which each strut 4 can be adjusted relative to the connecting plane 28 lies in the range of 0° to 45°. End stops 29 which define the ends of the entry slot 20 define the angle a through which the corresponding strut 4 is pivotal relative to the connecting plane 28.

[0065] As mentioned above the bore 19 defined by the clamping members 12 extending through each second connecting element 12 is of diameter just less than the diameter of the hoop 11, so that when each second connecting element 12 is correctly circumferentially positioned on the circular hoop 11, and is correctly angled relative to the disc 7, so that the corresponding strut 4 extends at the desired offset angle a from the connecting plane 28 of the disc 7, by tightening of the clamping members 14 together by the threaded bolt 15, the nut 16 and the washer 17, the first connecting element 10 is tightly clamped on and secured to the circular hoop 11, and in turn to the strut connector 5.

[0066] In use, to construct the domed roof structure 2 of the structure 1, the struts 4 are connected to corresponding ones of the strut connectors 5 by the respective second connecting elements 12 which are clamped and secured onto the circular hoops 11 of the respective strut connectors 5. Prior to clamping of the second connecting elements 12 onto the circular hoops 11 of the strut connectors 5, the second connecting elements 12 are correctly positioned circumferentially around the circular hoop 11, and are angled so that the corresponding struts 4 extend from the strut connector 5 at the desired offset angle a relative to the connecting plane 28 of the strut connector 5.

[0067] In this embodiment of the invention it is envisaged that the interstices between the struts 4 will be closed by glass. It is further envisaged that the struts 4 would be configured as sash bars or would be configured to support sash bars, which would support panes of glass located in the interstices between the struts 4.

[0068] Referring now to FIGS. 4 to 7 there is illustrated a strut connector 40 according to another embodiment of the invention for joining a plurality of struts 41 of a domed roof structure (not shown) but substantially similar to the domed roof structure 2 described with reference to

[0069] FIGS. 1 to 3. In this embodiment of the invention the strut connector 40 comprises a disc 43 also of wood defining a polygonal periphery 45 which defines a plurality of side edges 47 which together define the polygonal periphery 45. The number of side edges 47 defining the polygonal periphery 45 may be any desired number, and in general, will correspond to the number of struts 41 to be connected by the strut connector 40. The disc 43 in this embodiment of the invention also defines a connecting plane 48 of the strut connector 40.

[0070] The strut connector 40 comprises a plurality of first connecting means, in this embodiment of the invention a plurality of first connecting elements 50, one first connecting element 50 being located on each side edge 47 of the polygonal periphery 45 of the strut connector 40.

[0071] Each first connecting element 50 comprises a cylindrical member 52 of wood material (or the like, as noted above) of stepped transverse cross-section having a central cylindrical portion 53 and a pair of outer cylindrical portions 54. A longitudinally extending slot 56 extends longitudinally into and along the cylindrical member 52 for engaging a portion of the disc 43 adjacent the corresponding side edge 47 of the strut connector 40. A first securing means, in this embodiment of the invention a pair of first threaded bolts 58, first nuts 59 and first washers 60 secure each first connecting element 50 to the corresponding side edge 47 of the disc 43.

[0072] In this embodiment of the invention each strut 43 terminates at its respective opposite ends in second connecting means, namely, second connecting elements 62, which are similar to the second connecting elements 12 of the domed roof structure 2 described with reference to FIGS. 1 to 3, and similar components of the second connecting elements 62 to those of the second connecting elements 12 are identified by the same reference numerals. In this embodiment of the invention the clamping members 14 of the second connecting elements 62 are configured to engage the central cylindrical portion 53 of the corresponding first connecting element 50, and the outer cylindrical portions 54 act as locating elements for centrally locating the clamping members 14 of the second connecting elements 62 centrally on the central cylindrical portion 53 of the corresponding first connecting element 50.

[0073] In this embodiment of the invention the circumferential positioning of the second connecting elements 62 around the polygonal periphery 45 of the strut connector 40 is not adjustable. However, the offset angle a of each strut 41 relative to the connecting plane 48 defined by the strut connector 40 is adjustable in a similar manner as described with reference to the domed roof structure 2 of FIGS. 1 to 3. A second securing means, in this embodiment of the invention a pair of second threaded bolts 63, second nuts 64 and second washers 65 through the counter-sunk bores 18 of the clamping members 14 secure the clamping members 14 of each second connecting element 62 to the central cylindrical portion 53 of the corresponding first connecting element 50 with the corresponding strut 41 at the desired offset angle a to the connecting plane 48 defined by the strut connector 40.

[0074] A third securing means comprising a pair of screws 67 through each strut 41 and the rebates of the corresponding clamping elements 14 secure the clamping members 14 of the corresponding second connecting elements 62 to the corresponding end of the strut 41.

[0075] Otherwise, the strut connector 40 according to this embodiment of the invention and its use in constructing a domed roof structure similar to the domed roof structure 2 of the structure 1 is similar to that already described with reference to the domed roof structure 2 described with reference to FIGS. 1 to 3.

[0076] Referring now to FIGS. 8 to 18 there is illustrated a strut connector according to another embodiment of the invention indicated generally by the reference numeral 70 for connecting a plurality of struts 71 of a domed roof structure 69. The strut connector 70 comprises a disc 73 of wood material which defines a circular periphery 74. The disc 73 defines a connecting plane 72 of the strut connector 70 which is substantially similar to the connecting plane 28 defined by the strut connectors 5 described with reference to FIGS. 1 to 3. In this embodiment of the invention a plurality of first connecting means, namely, a plurality of first connecting elements 75 are located spaced apart circumferentially around the circular periphery 74 of the disc 73. Each first connecting element 75 comprises a cylindrical member 76 of stepped cross-section having a central cylindrical portion 77 and a pair of outer cylindrical portions 78 of diameter less than the diameter of the cylindrical central portion 77. An elongated longitudinally extending slot 79 extends into each cylindrical member 76 for accommodating and engaging the disc 73 adjacent the circular periphery 74 thereof. The cylindrical members 76 of the first connecting elements 75 are slideably mounted on the disc 73 and are slideable circumferentially around the periphery 74 thereof.

[0077] A guide means, in this embodiment of the invention a pair of guide tracks, namely, an upper guide track 80 and a lower guide track 81 are formed in and extend around the disc 73 adjacent the periphery 74 on the upper and lower faces 83 and 84 thereof. Guide members, in this embodiment of the invention a pair of upper guide members 85 extend downwardly from the cylindrical member 76 into the slot 79 for engaging the upper guide track 80 in the disc 73, and a pair of lower guide members 86 extend upwardly from the cylindrical member 76 into the slot 79 for engaging the lower guide track 81. In this embodiment of the invention the upper guide track 80 is of dovetailed cross-section, and the upper guide members 85 are similarly of dovetailed shape for slideably engaging the upper guide track 80. The lower guide track 81 is of channel shape, and the lower guide members 86 are formed by cylindrical guide members. In order to maximise the strength of the disc 73 adjacent the guide tracks 80 and 81, the lower guide track 81 is spaced apart from the upper guide tract 80 with the lower guide tract 81 located closer to the periphery 74 of the disc 73 than the upper guide track 80. This can be most clearly seen in FIG. 9.

[0078] Each strut 71 terminates at its respective opposite ends in a corresponding connecting means, namely, a second connecting element 88, which comprises a primary connecting member 89 and a secondary connecting member 90. The primary connecting member 89 and the second connecting member 90 define respective bores 91 and 92 which are of substantially similar diameter, and are of diameter similar to the diameter of the outer cylindrical portions 78 of the cylindrical members 76 of the first connecting elements 75 so that the primary and second connecting members 89 and 90 are rotatable on the outer cylindrical portions 78 of the first connecting elements 75 for setting the offset angle a at which the corresponding strut is to extend from the connecting plane 72 of the strut connector 40.

[0079] The primary member 89 terminates in a dovetailed connector 94 which is engageable with a corresponding dovetailed recess 95 formed adjacent the corresponding end of the strut 71 which is formed in an end element 96 of the strut 71. The end elements 96 of the struts 71 are secured to the struts 71 adjacent the respective opposite ends thereof by fishplates 97 which are secured to the struts 71 and the end elements 96 by third securing means, namely, third threaded bolts 98 and third nuts 99.

[0080] The primary and secondary connecting members 89 and 90 of each second connecting element 89 essentially form a pair of clamping elements which clamp onto the central cylindrical portion 77 of the cylindrical member 76 of the corresponding first connecting element 75. Annular undercuts 101 are formed into each central cylindrical portion 77 adjacent the outer cylindrical portion 78 for engaging corresponding annular flanges 103 on the primary and secondary connecting members 89 and 90. A second connecting means, in this embodiment of the invention four second threaded bolts 105 and second threaded nuts 106 secure the primary and secondary connecting members 89 and 90 together with the central cylindrical portion 77 of the cylindrical member 76 of the corresponding first connecting element 75 clamped therebetween.

[0081] Upper and lower entry tracks 109 and 110, respectively, of transverse cross-section similar to the transverse cross-section of the upper and lower guide tracks 80 and 81, respectively, extend inwardly from the circular periphery 74 of the disc 73 of the strut connector 70 for accommodating entry of the first connecting elements 75 onto the disc 73. The upper and lower entry tracks 109 and 110 communicate with the upper guide track 80 and the lower guide track 81, respectively, for accommodating the first connecting elements 75 onto the disc 73 so that the first connecting elements 75 are adjustable around the periphery thereof in the upper and lower guide tracks 80 and 81.

[0082] Additionally, in this embodiment of the invention each disc 73 of the corresponding strut connector 70 is provided with a threaded central bore 112 therethrough for engaging a threaded shaft 114 for connecting a pair of strut connectors 70 together spaced apart by the threaded shaft 114. This, permits the construction of the domed roof structure 69 as a double-skinned domed roof structure 115, a portion of which is illustrated in FIG. 8. It is envisaged that each skin 116 of the domed roof structure 115 will comprise a plurality of upper and lower struts 71 joined by upper and lower strut connectors 70a and 70b with the skins 116 of the domed roof structure 115 being joined and held together by the threaded shafts 114 connecting adjacent pairs of the strut connectors 70 together.

[0083] It is envisaged that in this embodiment of the invention the domed roof structure may be a glass domed roof structure with the interstices between the respective struts 71 being closed by glass.

[0084] Referring now to FIG. 19, there is illustrated a portion of a structure according to another embodiment of the invention indicated generally by the reference numeral 120 comprising a strut connector, also according to another embodiment of the invention and indicated generally by the reference numeral 121 for joining struts, two of which struts 122 are illustrated in FIG. 19. The strut connector 121 comprises a disc 124 of timber material. Three connecting elements 125 are secured to the disc 124 for engaging corresponding bores 127 extending transversely through the struts 122. In this embodiment of the invention the connecting elements 122 are equi-spaced apart around the disc 124, and each connecting element 122 comprises a pair of connector members 128 which are bonded to the disc 124 on respective opposite sides thereof for pivotally engaging the bore 127 in a corresponding one of the struts 122. Each connector member 128 is of transverse cross-section just less than semi-circular transverse cross-section, so that when the two connector members 128 of a pair thereof are bonded to the disc 124, allowing for the thickness of the disc 124, the pair of connector members 128 essentially define a substantially circular periphery 129. The diameter of the circular periphery 129 defined by each pair of connector members 128 when bonded to the disc 124 is substantially similar to the diameter of the bore 127, so that the bore 127 is a tight but pivotal fit on the corresponding pair of connector members 128 of the corresponding connecting element 125. Otherwise, the structure 120 and its use is similar to the structure 1 described with reference to FIGS. 1 to 3 hereof.

[0085] While the connector members 128 of the connecting elements 125 have been described as being bonded to the disc 124, the connector members 128 could be secured to the disc 124 by any other suitable fixing or fastening means, for example, screws, nails or the like.

[0086] Referring now to FIG. 20, there is illustrated a decorative type element 130, which could also be used as a structural element in a structure, and which comprises a plurality of strut connectors 131 joining a plurality of struts 132 sequentially, to form a chainlike decorative element. The strut connectors 131 are substantially similar to the strut connector 121 described with reference to FIG. 19, and similar components are identified by the same reference numerals. The only difference between the strut connectors 131 and the strut connector 121 is that each strut connector 131 is provided with only two connecting elements 125 spaced at 180° intervals around the disc 124. The struts 132 are substantially similar to the struts 122 described with reference to FIG. 19, and similar components are identified by the same reference numerals. The only difference between the struts 132 and the struts 122 is that the struts 122 are significantly shorter than the struts 122, and are also shaped in a decorative type manner.

[0087] Otherwise, the decorative element 130 is substantially similar to the structure 120 described with reference to FIG. 19, and its use is also substantially similar. However, as mentioned above while the decorative element 130 has been described as being a decorative element, it could also form a structural element for use in a structure.

[0088] While the strut connectors described with reference to the drawings have been described and illustrated for connecting specific numbers of struts, it will be readily apparent to those skilled in the art that the strut connectors could be configured to connect any number of struts, from one upwards.

[0089] The invention is not limited to the embodiments hereinbefore described which may be varied in construction and detail.